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Universal Mechanism Simulation of Tracked Vehicle Dynamics with Universal Mechanism www.umlab.ru [email protected] Universal mechanism

Universal Mechanism Simulation of Tracked Vehicle Dynamics with Universal Mechanism @umlab.ru Universal mechanism

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Universal Mechanism

Simulation of Tracked Vehicle Dynamicswith

Universal Mechanism

www.umlab.ru [email protected]

Universal mechanism

Universal Mechanism

Contents

Examples of tracked vehicle (TV) models

Main components of TV models

Development of a model of TV

Models of force elements

Simulation of TV dynamics

Universal Mechanism

Examples of TV models

Tank371 bodies, 1916 d.o.f.

TV of different types

Crawler transporter263 bodies, 1332 d.o.f.

Excavator138 bodies, 128 d.o.f.

Universal Mechanism

Examples of TV models

Jump by speed 15 m/s

Universal Mechanism

Examples of TV models

Model developed in 2003

Universal Mechanism

Examples of TV models

Universal Mechanism

Examples of tracked vehicle (TV) models

Main components of TV models

Development of a model of TV

Models of force elements

Simulation of TV dynamics

Universal Mechanism

Main components of TV model

Sprocket

Rollers

Idler with tension device

Track links Suspension and road wheels

Components of a track model

Main system of coordinates for TV model

Universal Mechanism

Main components of TV model

Standard suspensions as subsystems

Torsion bar suspension Suspension bogie

Suspension torsion bogie Fixed suspension

Universal Mechanism

Main components of TV model

Standard models of idler with tension device

Simplified model of idler on a crank

Advanced model of idler on a crank

Idler on a slider

Universal Mechanism

Main components of TV model

Sprocket

Universal Mechanism

Main components of TV model

RoRo Ro

r

Rs

h

μ/2

Ro

μ/2

h

Rs

LJ

RT

RP

r

Generator of sprocket tooth profile

Universal Mechanism

Main components of TV model

Generator of tooth profiles

Universal Mechanism

Main components of TV model

Standard track link models

Track link with rigid joint Track link with flexible joint (bushing)

Track link with two parallel bushings (double pin)

Universal Mechanism

Main components of TV model

Support roller

Universal Mechanism

Main components of TV model

User defined components Registration of a new component of TV

Universal Mechanism

Examples of tracked vehicle (TV) models

Main components of TV models

Development of a model of TV

Models of force elements

Simulation of TV dynamics

Universal Mechanism

Development of TV model

Track is generated automatically with the help of components from the database

Step.1 Setting track structure

Universal Mechanism

Development of TV model

Step.2 Suspension

Universal Mechanism

Development of TV model

Step.3 Adding sprocket

Universal Mechanism

Development of TV model

Step.4 Adding idler

Universal Mechanism

Development of TV model

Step.5 Creation the track chain. Enveloping curve

Universal Mechanism

Development of TV model

Step.6 Completion of track model. Adding dampers

Dampers

Characteristics of shock absorber

Universal Mechanism

Development of TV model

Set.7 Adding a hull

Universal Mechanism

Development of TV model

Set.8 Adding the second track

Universal Mechanism

Examples of tracked vehicle (TV) models

Main components of TV models

Development of a model of TV

Models of force elements

Simulation of TV dynamics

Universal Mechanism

Models of force elements

Pin-sprocket interactions

Universal Mechanism

Models of force elements

Pin-sprocket interaction

Compliant contact model

Universal Mechanism

Models of force elements

Wheel-link interaction

S

R

δ

Normal contact force is proportional to the area S of penetration

SF

Universal Mechanism

Models of force elements

21

02

3

0 )()(,)(

cd

dFcPF

Wheel-link interaction

Force versus penetration model

Here δ0 is the deflection under the load P; c(δ) is the stiffness versus penetration law

Universal Mechanism

Models of force elements

Wheel-link interaction

The obtained relations are generalized for a contact of a wheel with a polyline corresponding to the track chain.

Universal Mechanism

Models of force elements

Restrictive force and moment

C

ht

T

yx

y αx

.

,

xaxxaxx

yyy

dcM

ydycF

The force and moment prevent the lateral shift and rotation of a link

Universal Mechanism

Models of force elements

Track-ground interaction

Two main model of the ground: Spring-damper model without sinkage Soil with sinkage

Contact point

Universal Mechanism

Models of force elements

Bekker ground model

nc zkb

kp

Here p is the normal link-ground pressureb is the minimal size on the contact patch b (length of a track link)n, kc , k are the model parametersz is the sinkage depth

Universal Mechanism

Models of force elements

Examples of terrain models

Normal force versus sinkage depth for different soils

Universal Mechanism

Models of force elements

Example of track load force versus sinkage by loading and unloading/reloading processes

Loading

Unloading/Reloading

Universal Mechanism

Модели силовых взаимодействий

Tangential strength(Janosi, Hanamoto)

Kjepczj 1tan),(

Here j is the shear displacement of the link since the first contact with soilp is the normal pressurec is the cohesion is the angle of internal frictionK is an empirical constant

Universal Mechanism

Модели силовых взаимодействий

Database of terrain parameters

Universal Mechanism

Examples of tracked vehicle (TV) models

Main components of TV models

Development of a model of TV

Models of force elements

Simulation of TV dynamics

Universal Mechanism

Simulation of TV dynamics

Dynamic analysis of TV as a set of tests

List of auxiliary tests:EquilibriumTrack tensionComputation of initial velocities

List of main tests:Vertical harmonic loadingStraight motionOpen loop steeringTest with driver:

2D curve 3D testing area

Universal Mechanism

Simulation of TV dynamics

Test: equilibrium

Universal Mechanism

Simulation of TV dynamics

Test: track tension

Universal Mechanism

Simulation of TV dynamics

Test: Computation of initial velocities

Universal Mechanism

Simulation of TV dynamics

Test: Vertical harmonic loading

Universal Mechanism

Simulation of TV dynamics

Test: straight motion

Harmonic irregularities in opposite phase

Universal Mechanism

Simulation of TV dynamics

Тест: движение по прямой

In-phase harmonic irregularities

Test: straight motion

Universal Mechanism

Simulation of TV dynamics

Test: straight motion

Jump

Universal Mechanism

Simulation of TV dynamics

Test: straight motion

Trench

Universal Mechanism

Simulation of TV dynamics

Test: straight motion

Barrier

Universal Mechanism

Simulation of TV dynamics

Gunshot

Universal Mechanism

Simulation of TV dynamics

Universal Mechanism

Simulation of TV dynamics

Universal Mechanism

Simulation of TV dynamics

Universal Mechanism

Simulation of TV dynamics. Open steering test

Longitudinal speed 8 m/s Difference in sprocket speeds 0.7 m/s

Universal Mechanism

Simulation of TV dynamics. Open steering test

Longitudinal speed 0 m/s Difference in sprocket speeds 0.7 m/s

Universal Mechanism

Simulation of TV dynamics

Driver model: closed loop control for TV turning

Desired path

TV

Lp

x

y

)( dttyKV

Closed loop control

Universal Mechanism

Simulation of TV dynamics: test with driver

Test: motion on a 2D curve

Universal Mechanism

Simulation of TV dynamics: testing area

Testing area is created in one of the CAD programs (SolidWorks, Inventor, PRO/E…)

A set of routes is specified by the user

Speed along the route can be variable

Universal Mechanism

Simulation of TV dynamics: test with driver

Testing area

Speed history along the route

Universal Mechanism

Simulation of TV dynamics: test with driver

Universal Mechanism

Simulation of TV dynamics

Universal Mechanism

Simulation results

Any kinematic variables (trajectories, velocities, accelerations of any point, angles of rotation, angular velocities and accelerations of bodies) Plots of applied forces Plots of reaction forces Plots of special variables related to TV dynamics Animation files Special tools for multivariant calculations and processing of their results Factorial experiments

Universal Mechanism

Special variables in the wizard of variables

Animation of hystograms

Universal Mechanism

Processor requirements

UM implements parallel computation of TV dynamics with the help of multithreading

It is strongly recommended to use

multi-core processors

The highest performance is achieved on eight-core processors

(four physical + four logical cores)

Universal Mechanism

Simulation of Tracked Vehicle Dynamicswith

Universal Mechanism

www.umlab.ru [email protected]

Universal mechanism