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UNIVERSITI PUTRA MALAYSIA DEAN VORTEX ULTRAVIOLET LIGHT PASTEURIZATION OF PUMMELO (CITRUS GRANDIS L. OSBECK) FRUIT JUICE NOR NADIAH ABDUL KARIM SHAH FK 2015 98

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Page 1: UNIVERSITI PUTRA MALAYSIApsasir.upm.edu.my/id/eprint/58127/1/FK 2015 98IR.pdfUVC fluence of 28.15, 27.63 and 133 mJ/cm2 respectively for fresh, clarified juice and distilled water

UNIVERSITI PUTRA MALAYSIA

DEAN VORTEX ULTRAVIOLET LIGHT PASTEURIZATION OF PUMMELO (CITRUS GRANDIS L. OSBECK) FRUIT JUICE

NOR NADIAH ABDUL KARIM SHAH

FK 2015 98

Page 2: UNIVERSITI PUTRA MALAYSIApsasir.upm.edu.my/id/eprint/58127/1/FK 2015 98IR.pdfUVC fluence of 28.15, 27.63 and 133 mJ/cm2 respectively for fresh, clarified juice and distilled water

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I

DEAN VORTEX ULTRAVIOLET LIGHT PASTEURIZATION OF PUMMELO

(CITRUS GRANDIS L. OSBECK) FRUIT JUICE

By

NOR NADIAH ABDUL KARIM SHAH

Thesis Submitted to the School of Graduate Studies, Universiti Putra Malaysia, in

Fulfillment of the Requirements for the Degree of Doctor of Philosophy

August 2015

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II

COPYRIGHT

All material contained within the thesis, including without limitation text, logos, icons,

photographs and all other artwork, is copyright material of Universiti Putra Malaysia

unless otherwise stated. Use may be made of any material contained within the thesis

for non-commercial purposes from the copyright holder. Commercial use of material

may only be made with the express, prior, written permission of Universiti Putra

Malaysia.

Copyright © Universiti Putra Malaysia

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III

Dedicated to my beloved;

husband Ir Dr Mohd Khair Hassan

parents; Hj Abdul Karim Shah & Hjh Asiah Marthan Shah

sons; Muhammad Iman & Muhammad Naim

daughter Mia Sarah

parents and siblings

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I

Abstract of thesis submitted to the Senate of Universiti Putra Malaysia in fulfilment of

the requirement for the Degree of Doctor of Philosophy

DEAN VORTEX ULTRAVIOLET LIGHT PASTEURIZATION OF PUMMELO

(CITRUS GRANDIS L. OSBECK) FRUIT JUICE

By

NOR NADIAH ABDUL KARIM SHAH

August 2015

Chairman : Russly Abdul Rahman, PhD

Faculty : Engineering

Pummelo juice has long been believed to have a connection with good health, due to

their antioxidant potency and plasma lipid metabolism. Therefore, giving Malaysia an

attractive opportunity to expand its influence and marketability in the international

market of juices. However, conventional thermal pasteurization has been known to

induce unfavorable changes to fruit juice. Thus, ultraviolet (UVC) light system is

introduced as an alternative non-thermal pasteurization method to pummelo fruit juice

as it is deemed suitable due to its small carbon footprints with other contributing

factors such as cost saving, environmental friendly and non-toxic.

The overall aims of this research was to pasteurize pummelo fruit juice using a dean

vortex UVC system to produce a healthy and safe juice with its original nutritional

content intact. Therefore, the research was done in stages; where the first stage was to

choose an optimum pummelo variety suitable for juice production. In the second stage,

clarification treatment was done on the chosen variety to increase the clarity and

subsequently, lowering the absorption coefficient of pummelo fruit juice with minimal

pectin methylesterase activity. Hence forth, performance of dean vortex UVC reactor

was experimentally validated with the results of Computational Fluid Dynamics (CFD)

to evaluate the reactor’s pasteurization efficiency. In the forth stage, the ability of this

technology was evaluated to inactivate Salmonella typhimurium to a minimum of

5log10 reduction. The technology was further exploited in the fifth stage, with

investigation of post-UVC treatment effect on physicochemical characteristics,

antioxidant capacity and most importantly, furan development of clarified pummelo

fruit juice. These areas have not been explicitly explored in specifics to pummelo fruit

juice in previous literatures.

From the study, UVC fluence was observed to be absorption-coefficient-dependent

where, it varies according to liquid samples. UVC fluence was found to be highly

correlated (R2 = 91%, p <0.05) towards retention time distribution (RTD), following

Lambert-Beer’s equation, which implies the UVC transmission throughout the clarified

juice is ideal. The results from computational fluid design has validated the previous

result that clarified juice with low absorption coefficient emulated an ideal liquid where

the centrifugal forces that act on the juice is higher, thus creating an ideal mixing

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II

condition within the convoluted tube. Low velocity demonstrated by fresh juice

sample, had increased the total heat transfer rate which in turn increased the processing

cost and elevating temperature which could render UVC pasteurization futile. UVC

fluence was observed to be inversely proportional to velocity, temperature and liquid

flow rate. Therefore, in order to produce an effective UVC pasteurization, combination

of high flow rate with adequate RTD is imperative to stabilize the temperature of UVC-

treated sample.

UVC fluence of 28.15, 27.63 and 133 mJ/cm2 respectively for fresh, clarified juice and

distilled water was observed to be adequate to inactivate with more than 5log10

inactivation after one-pass of UVC treatment. Salmonella typhimurium reduction was

also observed to be inversely proportional to liquid’s flow rate with coefficient of

determination, R2 ranged from 83 to 99%. Moreover, coefficient of determination, R2 of

processing energy to inactivate Salmonella typhimurium in clarified juice was found to

be higher (99%) and significant (p <0.05) in comparison to fresh juice (93%). Post-

UVC treatment, color L* was seen to increase as pectin methylesterase activity in the

UVC-treated juice had decreased (p <0.05). In addition to that, ascorbic acid content

was observed to decrease together with total phenolic contents and total soluble solids.

UVC treatment also had a significant (p <0.05) effect on the amount of antioxidant

capacity of UVC-treated pummelo juice (DPPH, FRAP and ABTS) and its decrement

is highly correlated to UVC-treatment and storage life. Furan development within the

juice post-UVC treatment (between 0.66 to 2.4 ppb/ml) was seen to be dose and

temperature-dependent (p <0.05). However, the amount of furan found in the UVC-

treated juice was deemed minimal in comparison to data published on thermally-treated

fruit juice. Thus, clarified pummelo juice with absorption coefficient, α of 17 cm-1 can

be safely treated with a maximum of 30 mJ/cm2 UVC fluence using dean vortex UVC

system and its storage life was prolonged to 6 weeks in comparison to less than a week

for freshly-squeezed non-pasteurized pummelo fruit juice.

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III

Abstrak tesis yang dikemukakan kepada Senat Universiti Putra Malaysia sebagai

memenuhi syarat keperluan untuk Ijazah Doktor Falsafah

PEMPASTEURAN JUS LIMAU BALI (CITRUS GRANDIS L. OSBECK)

MENGGUNAKAN

CAHAYA ULTRAUNGU DEAN VORTEKS

Oleh

NOR NADIAH ABDUL KARIM SHAH

Ogos 2015

Pengerusi : Russly Abdul Rahman, PhD

Fakulti : Kejuruteraan

Jus limau bali telah lama dipercayai mempunyai hubungan dengan kesihatan yang baik,

yang disebabkan oleh potensi antioksidan dan metabolisme lipid plasma yang tinggi.

Ini memberikan Malaysia peluang yang menarik untuk mengembangkan pengaruh dan

kebolehupayaan pemasaran di pasaran jus antarabangsa. Walaubagaimanapun, kaedah

pempasteuran haba konvensyenal telah diketahui akan mendorong perubahan yang

tidak baik kepada jus buah. Oleh itu, sistem cahaya ultraungu (UVC) telah

diperkenalkan sebagai kaedah alternatif pempasteuran bukan terma untuk jus limau bali

yang sesuai kerana mempunyai ‘carbon footprints’ yang kecil dengan faktor-faktor

penyumbang yang lain seperti penjimatan kos, mesra alam dan tidak bertoksik.

Keseluruhan matlamat kajian ini adalah untuk mempasteurkan jus limau bali

menggunakan cahaya ultraungu dean vorteks untuk menghasilkan jus yang sihat dan

selamat dengan kandungan nutrisi yang utuh. Oleh itu, kajian ini telah dilakukan secara

berperingkat-peringkat; di mana peringkat pertama adalah untuk memilih variti limau

bali yang paling sesuai untuk penghasilan jus. Pada peringkat kedua, rawatan

penjernihan telah dilakukan ke atas variti yang dipilih untuk meningkatkan kejernihan

dan seterusnya, mengurangkan pekali penyerapan jus limau bali jus serta

meminimumkan aktiviti pektin methylesterase. Selanjutnya, prestasi reactor cahaya

ultraungu dean vorteks telah disahkan secara eksperimen dan menggunakan perisian

komputer “Computational Fluid Dynamics”, sekaligus menilai keupayaan reaktor UVC

untuk mempasteur jus. Pada peringkat seterusnya, keupayaan teknologi ini telah dinilai

untuk membunuh Salmonella typhimurium kepada 5log10 pengurangan minimum.

Teknologi ini dieksploitasi pada peringkat kelima, dengan penyiasatan kesan pasca-

rawatan kepada ciri-ciri fizikokimia, kapasiti antioksidan dan yang paling penting,

penghasilan furan pada jus buah limau bali yang dijernihkan. Melalui fakta dapatan,

bidang penyelidikan ini jelas masih belum diterokai secara khusus untuk jus buah

limau bali sebelum ini.

Melalui kerja penyelidikan yang dilakukan, dos UVC diperhatikan bergantung kepada

pekali penyerapan yang berbeza-beza mengikut jenis sampel cecair. Dos UVC juga

didapati berkait rapat (R2 = 91%, p <0.05) dengan pengagihan masa pengedaran (RTD),

mematuhi persamaan Lambert-Beer, yang mengimplikasikan penghantaran UVC ke

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IV

seluruh jus yang telah dijernihkan adalah ideal. Hasil kajian daripada simulasi

pengiraan reka bentuk bendalir (CFD) juga menunjukkan jus yang telah dijernihkan

dengan pekali penyerapan rendah mencontohi cecair ideal di mana daya empar yang

bertindak ke atas jus adalah lebih tinggi, sekali gus mewujudkan keadaan pencampuran

ideal dalam tiub yang berbelit-belit. Halaju rendah yang dipamerkan oleh sampel jus

limau bali segar, telah meningkatkan jumlah pemindahan haba yang seterusnya

meningkatkan kos pemprosesan dan meningkatkan suhu yang boleh menyebabkan

pempasteuran UVC sia-sia. Dos UVC diperhatikan berkadar songsang dengan halaju,

suhu dan kadar aliran cecair. Oleh itu, untuk menghasilkan pempasteuran UVC

berkesan, gabungan kadar aliran yang tinggi dengan pengagihan masa pengedaran yang

mencukupi adalah penting untuk menstabilkan suhu sampel yang dirawat UVC.

Dos UVC yang berjumlah 28.15, 27.63 dan 133 mJ/cm2 masing-masing untuk jus

limau bali segar, jus limau bali yang telah dijelaskan dan air suling diperhatikan

mencukupi untuk sepenuhnya membunuh Salmonella typhimurium, dengan

kemusnahan lebih dari 5log10 selepas satu-pas 30 Hz UVC. Pengurangan log

Salmonella typhimurium juga dilihat berkadar songsang dengan kadar aliran cecair

dengan pekali penentuan, R2 antara 83 - 99%. Selain itu, pekali penentuan, R2

pemprosesan tenaga untuk membunuh Salmonella typhimurium dalam jus yang telah

dijelaskan didapati lebih tinggi (99%) dan ketara berbanding dengan jus segar (93%).

Pasca rawatan UVC, warna L* dilihat meningkat kerana aktiviti pectin methylesterase

dalam jus yang dirawat UVC telah menurun (p <0.05). Tambahan pula, kandungan asid

askorbik diperhatikan berkurangan bersama-sama dengan jumlah kandungan fenolik

dan jumlah pepejal larut. Seterusnya mengurangkan jumlah kapasiti antioksidan jus

pummelo yang dirawat UVC (DPPH, FRAP dan ABTS) dan susutan tersebut berkait

rapat dengan rawatan UVC dan kadar simpanan. Penghasilan furan dalam jus yang

dirawat UVC (antara 0.66 – 2.4 ppb/ml) dilihat bergantung kepada dos dan suhu UVC

(p <0.05). Walau bagaimanapun, jumlah furan yang dijumpai di dalam jus limau bali

yang dirawat menggunakan UVC dianggap minimum berbanding dengan data yang

telah diterbitkan pada jus buah-buahan yang dirawat menggunakan haba.Oleh itu, jus

limau bali yang dijernihkan dengan pekali penyerapan, α = 17 cm-1 adalah selamat

dirawat dengan maksimum UVC dos sebanyak 30 mJ/cm2 menggunakan sistem cahaya

UVC dean vorteks dan hayat simpanan yang lebih panjang sehingga 6 minggu

berbanding dengan kurang dari seminggu untuk jus limau bali segar yang tidak

dipasteurkan.

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V

ACKNOWLEDGEMENTS

“In the name of Allah, the beneficient and the most merciful”

The author wishes to express her indebtedness and gratitude to her supervisors; Prof.

Dr Russly Abdul Rahman, Assoc. Prof. Dr Noranizan Mohd Adzahan and Assoc. Prof.

Dr Rosnah Shamsudin, for their continued encouragement and support from the

beginning to the completion of her Doctorate study in University Putra Malaysia

(UPM).

Sincere appreciation to Encik Mohamed Kidin, Encik Azhar Mohd Noor, Puan Siti

Shahrul Bariah Ahmad and Puan Jamaliah Ahmad for their consent and helpful

assistance in utilizing Food Technology Laboratory’s equipments. Her thanks also go

out to Encik Zulkefli Nordin, Encik Azman Asmat and all the staff in Food Science

Department for their supports. Not forgetting Encik Raman Morat and Puan Siti Hajar

Zakaria, staffs at Process & Food Engineering Department for their cooperations.

Special thanks and appreciations are also due to husband Ir Dr Mohd Khair Hassan, her

pillar of strength. To her wonderful sons Muhammad Iman and Muhammad Naim and

beautiful daughter Mia Sarah for their invaluable, nay dispensable support, love and

encouragements. With deepest expression of love and appreciation for all the cheers

and sacrifices that you have given.

The author is forever indebted to her parents; Abdul Karim Shah Nohshah and Asiah

Marthan Shah. Thank you for being there and giving her one less worry with the kids.

To her brothers; Mohamad Izzad and Mohamad Izham, who is currently battling a

Stage III Hodgkin’s Lymphoma. May Allah S.W.T grants him perfect health, strength,

and more years to come with Barakah. To her sister-in-law, Nur Hidayu Mazlan and

niece, Alisya Mohamad Izzad, thank you for the thoughtful encouragements and

wonderful distractions.

Not forgetting her friends; Siti Suhara Mohd Ramli and Noor Jannah Firdouse Ismail,

this thesis would not have been completed without the heartening supports and funny

anecdotes from them. For that, the author is thankful for keeping her sane for the past

four years. No amount of thank you can ever be enough.

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VI

I certify that a Thesis Examination Committee has met on 25th August 2015 to conduct

the final examination of Nor Nadiah Abdul Karim Shah on her thesis entitled “Dean

Vortex Ultraviolet Light Pasteurization of Pummelo (Citrus Grandis L. Osbeck) Fruit

Juice” in accordance with Universities and University Colleges Act 1971 and the

Constitution of the Universiti Putra Malaysia [P.U.(A) 106] 15 March 1998. The

Committee recommends that the student be awarded the Doctor of Philosophy (Food

Engineering) degree.

Members of the Thesis Examination Committee were as follows:

Mohd Noriznan Mokhtar, PhD

Senior Lecturer

Faculty of Engineering

Universiti Putra Malaysia

(Chairman)

Luqman Chuah Abdullah, PhD

Professor

Faculty of Engineering

Universiti Putra Malaysia

(Internal Examiner)

Mohd Shamsul Anuar, PhD

Senior Lecturer

Faculty of Engineering

Universiti Putra Malaysia

(Internal Examiner)

Olga Martin-Belloso, PhD

Faculty of Food Science & Technology

University of Lleida, Spain

(External Examiner)

________________________

ZULKARNAIN ZAINAL, PhD

Professor and Deputy Dean

School of Graduate Studies

Universiti Putra Malaysia

Date: 22 September 2015

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VII

This thesis submitted to the Senate of Universiti Putra Malaysia and has been

accepted as fulfilment of the requirements for the degree of Doctor of

Philosophy.

The members of the Supervisory Committee were as follows:

Russly Abdul Rahman, PhD

Professor

Faculty of Engineering

Universiti Putra Malaysia

(Chairman)

Rosnah Shamsudin, PhD

Associate Professor

Faculty of Engineering

Universiti Putra Malaysia

(Member)

Noranizan Mohd Adzahan, PhD

Associate Professor

Faculty of Food Science and Technology

Universiti Putra Malaysia

(Member)

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VIII

Declaration by graduate student

I hereby confirm that:

this thesis is my original work;

quotations, illustrations and citations have been duly referenced;

this thesis has not been submitted previously or concurrently for any other

degree at any other institutions;

intellectual property from the thesis and copyright of thesis are fully-owned by

Universiti Putra Malaysia, as according to the Universiti Putra Malaysia

(Research) Rules 2012;

written permission must be obtained from supervisor and the office of Deputy

Vice-Chancellor (Research and Innovation) before thesis is published (in the

form of written, printed or in electronic form) including books, journals,

modules, proceedings, popular writings, seminar papers, manuscripts, posters,

reports, lecture notes, learning modules or any other materials as stated in the

Universiti Putra Malaysia (Research) Rules 2012;

there is no plagiarism or data falsification/fabrication in the thesis, and scholarly

integrity is upheld as according to the Universiti Putra Malaysia (Graduate

Studies) Rules 2003 (Revision 2012-2013) and the Universiti Putra Malaysia

(Research) Rules 2012. The thesis has undergone plagiarism detection software.

Signature: _____________________ Date: _____________________

Name and Matric No.: Nor Nadiah Abdul Karim Shah (GS 27034)

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IX

Declaration by Members of Supervisory Committee

This is to confirm that:

The research conducted and the writing of this thesis was under our supervision;

Supervision responsibilities as stated in the Universiti Putra Malaysia (Graduate

Studies) Rules 2003 (Revision 2012-2013) are adhered to.

Signature: _________________________

Name of

Chairman of

Supervisory

Committee: _________________________

Signature: ___________________ Signature: _____________________

Name of Name of

Chairman of Member of

Supervisory Supervisory

Committee: ___________________ Committee: _____________________

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TABLE OF CONTENTS

Page

ABSTRACT I

ABSTRAK III

ACKNOWLEDGEMENT V

APPROVAL VI

DECLARATION VIII

LIST OF TABLES XIII

LIST OF FIGURES XVI

LIST OF ABBREVIATIONS XXII

LIST OF NOMENCLATURES XXIII

CHAPTER

1 INTRODUCTION

1.1 An Overview on Ultraviolet Light System 1

1.2 Problem Statement 2

1.3 Objectives 3

1.4 Scope of Research 4

1.5 Contributions of Thesis 5

2 LITERATURE REVIEW

2.1 Introduction 6

2.2 Pummelo (Citrus Grandis L. Osbeck) 6

2.2.1 Origins and varieties 6

2.2.2 Nutritional composition and health benefits 8

2.2.3 Fruit juice market and potential for pummelo juice 9

2.3 Salmonella typhimurium 10

2.3.1 Foodborne infections related to Salmonella typhimurium 10

2.3.2 Regulation of fruit juices 11

2.4 Pre-Treatment of Fruit Juices 12

2.4.1 Clarification via enzymatic treatment 12

2.4.2 Inactivation of pectin methylesterase enzyme (PME) via

non-thermal method

13

2.5 Ultraviolet as Non-Thermal Pasteurization 18

2.5.1 Principles of UVC technology 18

2.5.2 Characterization of liquid foods in relation to UVC

treatment

20

2.5.3 Reactor designs and parameters 22

2.5.4 Microbial UVC inactivation 31

2.5.5 UVC processing effect on quality of liquid foods 33

2.6 Computational Fluid Dynamics (CFD) 37

3 EXPERIMENTAL DESIGN AND METHODOLOGY

3.1 Introduction 39

3.2 Preparation of Pummelo Fruit Juice Sample 39

3.3 Research Design 40

3.4 Chemicals and Standards 41

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3.5 Physicochemical Analysis 41

3.5.1 Juice yield 41

3.5.2 Total soluble solids (°Brix) 41

3.5.3 Titratable acidity and pH 42

3.5.4 Turbidity 42

3.5.5 Clarity 42

3.5.6 Kinematic viscosity 42

3.5.7 Color measurement 43

3.5.8 Absorption coefficients measurements 43

3.5.9 Particle size distribution 43

3.5.10 Total phenolic contents 43

3.5.11 Determination of pectin methylesterase activity 44

3.5.12 Ascorbic acid determination 44

3.6 Clarification Treatment of Pummelo Fruit Juice 45

3.7 Ultrasonic Inactivation of Pectin Methylesterase Enzyme 46

3.8 Dean Vortex Ultraviolet Light System 47

3.8.1 Experimental setup and parameters 47

3.8.2 Measurements of UVC radiation fluence rate 49

3.8.3 Cleaning procedure 49

3.9 Computational Fluid Design 50

3.9.1 Mesh design (Gambit) 50

3.9.2 3D rendering (FLUENT) 51

3.9.3 Mathematical modeling 51

3.10 Salmonella typhimurium Culture and Microbiological

Analysis

55

3.10.1 Procurement, confirmation and revival of Salmonella

typhimurium

55

3.10.2 Juice with controlled-contamination of Salmonella

typhimurium

55

3.10.3 Post UVC light treatment and during storage 56

3.11 Post-Ultraviolet Analysis 57

3.11.1 Storage conditions 57

3.11.2 Antioxidant activity 57

3.11.3 Furan analysis 59

3.11.4 Sugar content analysis 60

3.12 Statistical Analysis 61

3.12.1 Response surface experimental design for clarification

treatment

61

3.12.2 Full factorial experimental design for inactivation of

PME using ultrasonic

62

3.12.3 Statistical analysis 62

4 RESULTS AND DISCUSSION

4.1 Introduction 64

4.2 Preliminary Studies on Ledang and Tambun Varieties 64

4.3 Enzymatic Clarification Treatment With Non-Thermal

Inactivation of PME

67

4.3.1 Statistical analysis 67

4.3.2 Effects of enzyme concentration, temperature and

incubation time

69

4.3.3 Optimization and post-analysis 77

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4.3.4 Summary of findings 78

4.4 Ultrasonic Inactivation of Pectin Methylesterase Activity 79

4.4.1 Statistical analysis 79

4.4.2 Effects of enzyme concentration, temperature and

incubation time

82

4.4.3 Optimization and post-analysis 90

4.4.4 Summary of findings 91

4.5 Dean Vortex Ultraviolet Light System 91

4.5.1 Performance evaluation and dose distribution 91

4.5.2 Mathematical calculations 95

4.5.3 Summary of findings 98

4.6 Computational Fluid Design Evaluation 99

4.6.1 Simulation analysis 99

4.6.2 Summary of findings 112

4.7 Salmonella typhimurium Inactivation Kinetics 113

4.7.1 UVC inactivation of Salmonella typhimurium and its

relationships to performance of dean vortex ultraviolet

system

113

4.7.2 UVC inactivation of Salmonella typhimurium and its

relationships to physicochemical properties of pummelo

fruit juice

129

4.7.3 Storage studies of Salmonella typhimurium in inoculated

and processed pummelo fruit juice

135

4.7.4 Summary of findings 138

4.8 Post-Ultraviolet Analysis 139

4.8.1 Physicochemical analysis 139

4.8.2 Antioxidant capacity of clarified pummelo juice at

different UVC dosage and storage time

147

4.8.3 Furan development and sugar content analysis at

different UVC dosage and storage time

152

4.8.4 Summary of findings 161

5 CONCLUSION AND RECOMMENDATION

5.2 Conclusion 162

5.3 Recommendation for Future Work 165

REFERENCES 166

APPENDICES 185

BIODATA OF STUDENT 195

PUBLICATIONS 196

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LIST OF TABLES

Table Page

2.1 Nutritional composition of pummelo (USDA, 2012) 8

2.2 Clarification treatment on fruit juices utilizing pectinase enzyme 14

2.3 Inactivation of PME using ultrasonic treatment 17

2.4 Categories of fluid foods suitable for UVC inactivation (Gomez-

Lopez et al., 2012)

21

2.5 Physical properties in relations to optical properties of fluid foods

(Gomez-Lopez et al., 2012)

21

2.6 UVC reactors and its microbial inactivation 24

2.7 UVC inactivation involving dean vortex flow 29

2.8 UVC irradiation on various serotypes of Salmonella 32

2.9 Shelf-life and quality changes of fruit juices 34

3.1 Specification of digital sonifier 46

3.2 Values of the various parameters used in the dean vortex UVC

reactor calculations

49

3.3 Number of elements used in the dean vortex model 50

3.4 Thermal and physical properties of liquid samples 51

3.5 Solution Methods 54

3.6 Solution Controls 54

3.7 Domain extents according to 3D-coordinates 55

3.8 Central composite design 61

3.9 General full factorial experimental design 63

4.1 Physicochemical properties of Ledang and Tambun pummelo

fruit juice

65

4.2 Dependent variables in response to enzymatic clarification

treatment utilizing a Central Composite Design (CCD)

67

4.3 Regression coefficients, R2 and p-values for six dependent

variables

68

4.4 Analysis of variance for the overall effect of the process variables 71

4.5 Correlations analysis between independent and dependent

variables

71

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4.6 Optimization and validation of physicochemical characteristics of

treated pummelo fruit juice at optimized point of: Enzyme

concentration = 0.020%, Temperature = 50°C and Time = 100

minutes

78

4.7 Ultrasonic clarification treatment utilizing a full factorial design

of experiment

80

4.8 Regression coefficients, R2 and p-values for six dependent

variables

82

4.9 Analysis of variance for the overall effect of the process variables 84

4.10 Correlations analysis between independent and dependent

variables

84

4.11 Optimization and validation of physicochemical characteristics of

treated pummelo fruit juice at optimized point: Ultrasonic time =

10 minutes, Ultrasonic power = 400 Watt with prior enzyme

treatment (Enzyme concentration = 0.02%, Temperature = 50°C,

Time = 100 minutes)

91

4.12 Effect of flowrate on sample outlet temperature, Retention Time

Distribution (RTD), velocity, UVC fluence and UVC dosage

94

4.13 Effect of flowrate on heat transfer rate, electrical input, Reynolds

and Dean number

94

4.14 Correlation analysis of experimental data 98

4.15 Correlation analysis of simulation data 100

4.16 Validation measurement of experimental data (calculation) vs

simulation (CFD)

101

4.17 Validation measurement of experimental data (calculation) vs

simulation (CFD)

101

4.18 Velocities within the helical coil respective of liquid samples at z

= 0.9144 m

107

4.19 UVC fluence according to sample 114

4.20 Initial population of Salmonella typhimurium respective to liquid

samples

115

4.21 Destruction efficiency of S.typhi respective to different liquid

samples

117

4.22 Effect of flowrate on final cell number, destruction efficiency and 121

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Dean number

4.23 D-values, inactivation rate of Salmonella typhimurium and

goodness-of-fit from Chick-Watson model

126

4.24 Correlation analysis of UVC reactor’s parameters and destruction

efficiency

129

4.25 Parameters of treated samples 130

4.26 Pearson’s correlations of absorption coefficient, physicochemical

properties, Salmonella typhimurium reduction and UVC dose

135

4.27 The initial populations of Salmonella typhimurium in its

respective mediums

135

4.28 Two-way ANOVA analysis of storage studies post-UVC

treatment

137

4.29 Physicochemical changes of clarified juice during 12-weeks

storage at 4°C post-UVC treatments

141

4.30 Two-way ANOVA analysis of storage studies post-UVC

treatment

143

4.31 Correlation analysis of clarified juice during 12-weeks storage at

4°C

147

4.32 Two-way ANOVA analysis of storage studies post-UVC

treatment

148

4.33 Antioxidant capacity in clarified pummelo juice during 12-weeks

storage at 4°C post-UVC treatments

150

4.34 Correlation analysis on antioxidant capacity of UVC-treated

clarified pummelo juice during 12-weeks storage at 4°C

152

4.35 Physicochemical analysis of UVC-treated clarified pummelo juice

as a function of UVC fluence

155

4.36 Correlation analysis on furan development in clarified juice 155

4.37 Two-way ANOVA analysis of storage studies post-UVC

treatment

158

4.38 Sugar and furan content of clarified juice during 12-weeks storage

at 4°C post-UVC treatments

159

4.39 Correlation analysis on furan reduction during 12-weeks storage

at 4°C

160

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LIST OF FIGURES

Figure Page

2.1 Pummelo fruit (Citrus Grandis L. Osbeck) 6

2.2 Harvesting yield and production quantity in Malaysia (FAO,

2014)

7

2.3 Electromagnetic spectrum of light (Anonymous, 2015a) 18

2.4 Dean flow schematic diagram (Franz et al., 2009) 29

3.1 Juice preparation 39

3.2 Research design 40

3.3 Standard curves for total phenolic contents 44

3.4 Standard curve for L-ascorbic acid 45

3.5 Enzymatic treatment 45

3.6 Inactivation of PME employing ultrasonic treatment 47

3.7 Dean vortex UVC light system (Mansor et al., 2014) 48

3.8 Detailed profile of UVC lamp and convoluted tube 48

3.9 The mesh structures in (a) the inlet and outlet faces, (b) the

rotating tube and (c) the rotating corners

50

3.10 Mesh design of helical coil 51

3.11 The resulting flow of inlet interface at z = 0 53

3.12 General convergence overview 55

3.13 Standard curve of DPPH radicals in methanol 57

3.14 Standard curve for FRAP assay 58

3.15 Standard curve of ABTS radical scavenging 58

3.16 Standard curve for furan standards. 59

3.17 Standard curves for sugar concentration in pummelo fruit juice 60

4.1 Absorption coefficients of distilled water, Ledang and Tambun

pummelo fruit juice

66

4.2 Particle size analysis of Ledang and Tambun pummelo fruit

juice

66

4.3 Response surface for turbidity of pummelo fruit juice as a

function of (a) temperature and enzyme concentration (at 60

min) and (b) time and enzyme concentration (at 40°C)

69

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4.4 Response surface for clarity of pummelo fruit juice as a function

of (a) temperature and enzyme concentration (at 60 min) and (b)

time and enzyme concentration (at 40°C)

70

4.5 Response surface for viscosity of pummelo fruit juice as a

function of (a) temperature and enzyme concentration (at 60

min) and (b) time and enzyme concentration (at 40°C)

73

4.6 Response surface for color L* value of pummelo fruit juice as a

function of (a) temperature and enzyme concentration (at 60

min) and (b) time and enzyme concentration (at 40°C)

74

4.7 Response surface for total phenolic content (TPC) of pummelo

fruit juice as a function of (a) temperature and enzyme

concentration (at 60 min) and (b) time and enzyme concentration

(at 40°C)

75

4.8 Response surface for pectin methylesterase activity (PME) of

pummelo fruit juice as a function of temperature and enzyme

concentration (at 60 min)

77

4.9 Response surface for optimization as a function of temperature

and enzyme concentration (at 100 min)

77

4.10 Response surface for turbidity of pummelo fruit juice as a

function of ultrasonic power and time (a) with presence of

enzymatic treatment and (b) without presence of enzymatic

treatment

83

4.11 Response surface for clarity of pummelo fruit juice as a function

of ultrasonic power and time (a) with presence of enzymatic

treatment and (b) without presence of enzymatic treatment

85

4.12 Response surface for viscosity of pummelo fruit juice as a

function of ultrasonic power and time (a) with presence of

enzymatic treatment and (b) without presence of enzymatic

treatment

86

4.13 Response surface for color L* of pummelo fruit juice as a

function of ultrasonic power and time (a) with presence of

enzymatic treatment and (b) without presence of enzymatic

treatment

87

4.14 Response surface for total phenolic content (TPC) of pummelo 88

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fruit juice as a function of ultrasonic power and time (a) with

presence of enzymatic treatment and (b) without presence of

enzymatic treatment

4.15 Response surface for pectin methylesterase activity (PME) of

pummelo fruit juice as a function of ultrasonic power and time

(a) with presence of enzymatic treatment and (b) without

presence of enzymatic treatment

89

4.16 Response surface for optimization as a function of ultrasonic

power and time (a) with presence of enzymatic treatment and (b)

without presence of enzymatic treatment

90

4.17 UVC fluence distribution for (a)clarified pummelo juice, (b)

fresh pummelo juice and (c) distilled water

92

4.18 Flowrate vs dean vortex UVC reactor’s pump frequency 93

4.19 UVC fluence rate profile at absorption coefficient, α = 21cm-1 95

4.20 Effect of UVC fluence on Dean number of liquid samples 96

4.21 Relationship between UVC fluence and electrical input for dean

vortex UVC system

96

4.22 Relationship between UVC fluence and outlet temperature of

liquid samples

97

4.23 Correlations of sample’s outlet temperature and retention time

distribution

98

4.24 Velocity of the liquid samples as a function of Dean number 100

4.25 Effect of retention time distribution on UVC fluence on (a) fresh

pummelo juice, (b) clarified pummelo juice and (c) distilled

water

102

4.26 Heat transfer rate for respective liquid samples 103

4.27 Contour images of tangential velocity for liquid samples at z =

0.4572 m

104

4.28 Contour images of axial velocity for liquid samples at z =

0.4572 m

105

4.29 Contour images for of radial velocity liquid samples at z =

0.4572 m

106

4.30 Contour images for clarified juice at various velocities at z =

0.4572 m

108

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4.31 Bulk velocity profile in a cross-section by simulation 108

4.32 Dynamic pressure contours on interface at z = 0.4572 m 110

4.33 Contour images of outlet temperature for liquid samples at z =

0.4572 m

111

4.34 Absorption coefficient of clarified, fresh juice and distilled water 113

4.35 Particle size distribution of clarified, fresh juice and distilled

water

113

4.36 Salmonella typhimurium log reduction for different absorption

coefficient sample for pump’s frequency of 30 Hz

115

4.37 Salmonella typhimurium log reduction for different absorption

coefficient sample for reactor’s frequency of 35 Hz

116

4.38 Salmonella typhimurium log reduction for different absorption

coefficient sample for reactor’s frequency of 40 Hz

118

4.39 Inactivation of Salmonella typhimurium against flow rate of

liquid samples

119

4.40 Inactivation of Salmonella typhimurium in fresh juice 122

4.41 Inactivation of Salmonella typhimurium in clarified juice 123

4.42 Inactivation of Salmonella typhimurium in distilled water 123

4.43 Retention time distributions for inactivation of Salmonella

typhimurium at pump’s frequency of 30Hz

125

4.44 Retention time distribution for inactivation of Salmonella

typhimurium at pump’s frequency of 35Hz

125

4.45 Retention time distribution for inactivation of Salmonella

typhimurium at pump’s frequency of 40Hz

126

4.46 Effect of sample temperature on Salmonella typhimurium

reduction

127

4.47 Process energy in correspond to destruction efficiency of

S.typhimurium

128

4.48 Absorbance coefficient of various samples with inoculated

Salmonella typhimurium

131

4.49 The relationship of absorption coefficient with particle size, total

soluble solids and turbidity

132

4.50 Linear correlation of absorption coefficient and UVC dose 133

4.51 Log reduction of Salmonella typhimurium and absorption 134

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coefficient of pummelo fruit juice at an average velocity of 0.5

m/s

4.52 Effect of storage on Salmonella typhimurium at 4°C for 12

weeks at pump’s frequency of 30Hz (Initial count for distilled

water: 0 log10 cfu/mL, fresh juice: 1.614 log10 cfu/mL, and

clarified juice:1.075 log10 cfu/mL)

136

4.53 Effect of storage on Salmonella typhimurium at 4°C for 12

weeks at pump’s frequency of 35Hz (Initial count for distilled

water: 0.939 log10 cfu/mL, fresh juice: 3.257 log10 cfu/mL, and

clarified juice:3.306 log10 cfu/mL)

136

4.54 Effect of storage on Salmonella typhimurium at 4°C for 12

weeks at pump’s frequency of 40Hz (Initial count for distilled

water: 0.931 log10 cfu/mL, fresh juice: 4.551 log10 cfu/mL, and

clarified juice:4.943 log10 cfu/mL)

137

4.55 Main effects of Salmonella typhimurium reduction 138

4.56 Effect of UVC treatment towards pH level of clarified juice 140

4.57 Effect of UVC treatment towards Brix level of clarified juice 140

4.58 Effect of UVC treatment towards L* value of clarified juice 143

4.59 Effect of UVC treatment towards ascorbic acid level of clarified

juice

144

4.60 Effect of UVC treatment towards total phenolic content of

clarified juice

145

4.61 Effect of UVC treatment towards pectin methylesterase activity

of clarified juice

146

4.62 Effect of UVC treatment towards DPPH in clarified juice 148

4.63 Effect of UVC treatment towards FRAP in clarified juice 149

4.64 Effect of UVC treatment towards ABTS in clarified juice 151

4.65 Formation of furan from the juice sample as a function of UVC

fluence

153

4.66 Furan formation as a function of ascorbic acid content in

samples

156

4.67 Furan formation in relation to sample’s temperature 157

4.68 Effect of UVC treatment towards development of furan in

clarified juice

157

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4.69 Effect of UVC treatment and storage towards sugar content of

clarified juice

158

4.70 Reduction of furan during storage as a function of total sugar in

UVC-treated clarified pummelo juice

160

B1 Feed tank 186

B2 Ultraviolet light reactor – Outer look 186

B3 Reactor control panel 187

B4 Dean vortex ultraviolet light – piping, UV lamp and UV sensor 187

B5 Collection tank 188

C1 The difference between (A) fresh juice, (B) clarified juice with

enzyme and (C) clarified juice with enzyme and ultrasonic

treatment

189

C2 Fresh pummelo juice after UVC treatment of 30 Hz 189

C3 Fresh pummelo juice after UVC treatment of 35 Hz 190

C4 Fresh pummelo juice after UVC treatment of 40 Hz 190

C5 Clarified pummelo juice after UVC treatment of 30, 35 and 40

Hz – 1 pass

191

C6 Clarified pummelo juice after UVC treatment of 30, 35 and 40

Hz – 2 pass

191

C7 Clarified pummelo juice after UVC treatment of 30, 35 and 40

Hz – 3 pass

192

C8 Clarified pummelo juice after UVC treatment of 30, 35 and 40

Hz – 4 pass

192

C9 Clarified pummelo juice after 12 weeks of storage 193

D1 The result of fresh juice (without any clarification treatment)

spiked with 1% Salmonella typhimurium after 30, 35 and 40 Hz

of UVC treatment

194

D2 The result of juice (with clarification treatment) spiked with 1%

Salmonella typhimurium after 30, 35 and 40 Hz of UVC

treatment

194

D3 The result of distilled water spiked with 1% Salmonella

typhimurium after 30, 35 and 40 Hz of UVC treatment

194

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LIST OF ABBREVIATIONS

ANOVA Analysis of Variance

AVE Average

GC Gas Chromatography

GLM General Linear Model

GRAS Generally recognized as safe

HACCP Hazard Analysis and Critical Control Point

HDPE High Density Polyethylene

HPLC High Performance Liquid Chromatography

NIR Near Infra-Red

PME Pectin Methylesterase

ppb parts per billion

RSM Response Surface Methodology

STD DEV Standard Deviation

STD ERR Standard Error

TPC Total Plate Count

USFDA United States Food and Drug Administration

UVC Ultraviolet Light

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LIST OF NOMENCLATURES

Av Avogadro’s number, 6.023 x 1023 photons/Einstein

Dh hydraulic diameter, m

De Dean number

I Fluence rate, mW/cm2

Io Incident fluence rate, mW/cm2

Iav Average fluence rate, mW/cm2

Ix Fluence rate at the path length x, mW/cm2

It UVC fluence, mJ/cm2

k Inactivation constant, cm2/mJ

L* lightness (+) or darkness (-)

L Length of radiation section, cm

No Concentration of viable microorganisms before exposure, CFU/mL

Nav

Average concentration of viable microorganisms at the outlet of the reactor,

CFU/mL

Ni Concentration of viable microorganisms at event level i, CFU/mL

P Pressure, Pa

Q Volumetric flow rate, mL/s

r Radius, cm

R1 Radius of inner cylinder, cm

R2 Radius of lamp, cm

R2 Coefficient of determination

Re Reynolds number

t Time, s

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tav Average residence time,s

u Velocity, cm/s or m/s

ur Radial velocity components, cm/s

uz Axial velocity components, cm/s

Uav Average velocity, Uav = Q/ 𝜋 (𝑅22 − 𝑅1

2) , cm/s

x The path length of x coordinate, cm

α Absorption coefficient with 10 base, cm-1, Ix = Io x 10 (-αx)

λw Wavelength, m

λ Penetration depth, cm

ŋ Dynamic viscosity, Pa s

µ Kinematic viscosity, m2/s

ρ Density, g/cm3

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CHAPTER 1

INTRODUCTION

1.1 An Overview on Ultraviolet Light System

Food preservation techniques are continuously being developed to conform to modern

consumer demands for safe and healthier foods. Higher income, urbanization,

demographic shifts, improved transportation and consumer perceptions regarding

quality and safety are changing global food consumption (Huang, 2004). Modern

consumers demand for tasty, healthier, organic, natural and fresh-like foods produced

in an environmentally friendly manner with sustainable methods and small carbon

footprints (Koutchma et al., 2009). As a consequence, in the past ten years non-thermal

technologies have received increasing attention due to its potential for inactivating

spoilage and pathogenic microorganisms (Noci et al., 2008). Recent interests in these

technologies are not only to produce high-quality food with “fresh-like” characteristics,

but also to provide food with improved functionalities such as being cost efficient, less

carbon footprints and no harmful by-products.

Ultraviolet (UVC) light system is a non-thermal technology which has acquired

interests among food researchers. Interest in this technology is mainly triggered by

safety concerns on the harmful substances that are the by-products of conventional

food processing. Recent studies have proved that UVC light treatment holds

considerable promises in food processing as an alternative to traditional thermal

treatment for liquid foods, as well as, post-harvest storage-life extension of fruits and

vegetables and preservation methods for ready-to-eat foods. Compared with traditional

thermal pasteurization method for liquid foods such as High Temperature-Short Time

(HTST), UVC treatment does not affect the qualitative nature of the juice. Nutritional

components, which are heat sensitive, are not destroyed by the UVC treatment with the

added advantage of bactericidal characteristics (Koutchma et al., 2009).

UVC light is the electromagnetic spectrum between 200 to 280 nm. With its positive

consumer image and low processing cost, UVC treatment is proven to be suitable for

fruit juice stabilization (Koutchma, 2009). Its bactericidal mechanism is based on the

absorption of UVC light by microbial DNA or RNA structures. The primary

mechanism is the creation of pyrimidine dimers, which are bonds formed between

adjacent pairs of thymine or cytosine pyrimidines on the same DNA or RNA strands.

These dimers prevent microorganisms from replicating, further rendering them inactive

and unable to cause infection (Harm, 1980).

The use of UVC light for water treatment is well established, however, the application

of UVC on liquid foods presents a relatively new challenge to beverage producers.

Compared to water, liquid foods have a range of optical and physical properties and

diverse chemical compositions that influence UVC light transmittance, dose delivery,

momentum transfer and consequently microbial inactivation. To achieve microbial

inactivation, the UVC radiant exposure must be at least 400 J/m2 in all parts of the

product (Koutchma, 2009). Critical factors to ensure efficient UVC treatment include;

transmissivity of the product, geometric configurations of the reactor, power,

wavelength and physical arrangement of the UVC sources, product profile and

radiation path length (Koutchma et al., 2009).

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The United States Food and Drug Administration (USFDA) and United States

Department of Agriculture (USDA) in 2000, have concluded that the usage of UVC

light for food processing is safe and has further approved the usage as an alternative

treatment to reduce pathogens and other microorganisms. USFDA issued Code

21CFR179.41, which approved the use of UVC light in the production, processing, and

handling of food. In addition to that, National Advisory Committee on Microbiological

Criteria for Foods (NACMCF) of USDA revised its definition of pasteurization for

foods. This term now includes any process, treatment, or combination thereof that is

applied to food to reduce the highest levels of microorganisms of significance to public

health and acknowledging the usage of UVC light as an alternative method of

pasteurization. Meanwhile in Malaysia, under the Food Act 1983 and Food Regulation

1985, Food Safety and Quality Division (FQSD) was formed. Food Safety and Quality

Division in their jurisdictions, specified that all food manufacturers are to comply with

USFDA regulation in regards to food processing. HACCP management system was the

main safety procedure that is being enforced on all food manufacturers in Malaysia.

Currently, the Government of Malaysia, specifically under the Ministry of Health has

not publically released any Food Act specifically to alternative pasteurization methods

for liquid foods and it is assumed to be following the USFDA regulations.

1.2 Problem Statement

In recent attempts to revamp the state of national agriculture production, Malaysian

Ministry of Agriculture has come up with an agro-food policy commencing from 2011

to 2020. The policy has listed pummelo as one of the 15 potential tropical fruits that is

expected to generate national gross income (for all 15 fruits) of RM 21.44 billion in

2020 (FAMA, 2010). One of the objectives in realizing the policy is to increase the

income of entrepreneurial farmers through diversification of fruit products thus

increasing Malaysia’s productivity and export trade volume.

Pummelo is known to be the largest of all citrus fruits which can grow as large as thirty

centimeters in diameter and weigh up to nine kilograms (DOA, 2010). Pummelo has

been reported by Keshani et al. (2010), to have a number of beneficial bioactive

compounds such as flavonoids, carotenoids, phenolics, vitamin C and anthocyanin. It

also contains high amount of vitamin A, potassium, beta-carotene, folic acid and fiber

as reported by Jayaprakasha et al. (2007). Pummelo has also been found to demonstrate

anti-cancer, anti-inflammatory, anti-tumour and blood clot inhibition activities (Garg et

al., 2001). Furthermore, with expected ratio of 2:1 (w/v) (Ni et al., 2014) of producing

juice and a total brix to acid ratio of 12.54 (Florida’s commercial juice standard: 13 to

18 (Kimball, 1999)), and its natural resistance towards pests, resulting in easier

cultivation, higher productivity, and lower production cost. These characteristics make

pummelo a promising candidate for production of a desirable and healthy juice for

human consumption (Ni et al., 2014), further giving Malaysia an attractive opportunity

to expand the fruit’s influence and marketability in the international market of juices.

Currently, heat treatment process is the most commonly used method for

microorganisms and enzymes inactivation which will indirectly extend the shelf life of

juice. However, this process has long been known to have adverse effects on sensory

and nutritional quality of food (Braddock, 1999). Various studies have proven that

pasteurization using heat has caused detrimental effects towards juice quality.

Nutritional contents, chemical, antioxidant and sensory attributes have been reported to

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have been directly affected by the heat. Moreover, it is cost-prohibitive for small juice

producers (Koutchma et al, 2004). Thus, a non-thermal method of pasteurization has

been introduced to treat citrus juice to have a longer shelf-life without compromising

on the fresh-like quality of juice with addition to its potential for inactivating spoilage

and pathogenic microorganisms (Noci et al, 2008).

UVC light can be effective in treating clear liquid foods such as water and clarified

juices, but it is less effective in treating turbid liquid with particulates, where UVC

light is strongly absorbed, scattered and reflected. Researches on UVC pasteurization

have focused on various varieties of apple juices (Basaran et al., 2004; Geveke, 2005;

Murakami et al., 2006; Ye, 2007; Keyser et al., 2008; Franz et al., 2009; Ukuku &

Geveke, 2010; Lu et al., 2010; Caminiti et al., 2010; Char et al., 2010; Palgan et al.,

2011; Muller et al., 2011), orange juices (Tran & Farid, 2004; Keyser et al., 2008; Char

et al., 2010; Muller et al., 2011), and tropical fruit juices (Guerrero-Beltran & Barbosa-

Canovas, 2006; Koutchma, 2009; Keyser et al., 2008; Bhat et al., 2011; Guevara et al.,

2011) against various microorganisms (E.coli, Y. pseudotuberculosis, L. innocua,

B.cereus, P. fermentans, S. aureus, L. brevis, S. typhi and among others) with various

configurations (thin film annular reactor, laminar and turbulent annular reactors, taylor-

couette reactors and convoluted pipes reactors).

Nevertheless, no study have been done, specifically, on disinfecting Salmonella

typhimurium in pummelo fruit juice utilizing a dean vortex technology – neither on the

disinfection kinetics nor on developing an optimum UVC light disinfection. Dean flow

refers to a secondary flow caused by flow movement in curved tubes. The secondary

flow is the double spiral motion produced by a gradual bend in a closed pipe (Dean,

1927). Dean vortices that resulted from the flow will increase the juice mixing in the

tube, exposing more surface area of the juice to UVC light radiation. The secondary

mixing produced uniform fluence rate within the pipes has been proved to be effective

in killing bacteria, viruses, yeasts and molds. Hence, dean vortex UVC system would

be the main focus in this study to develop an optimum method to pasteurize pummelo

fruit juice. The complex nature of the UVC system provides endless possibilities in

modifying the equipment to suit the juice requirements to effectively kill the pathogens.

Moreover, no literatures have also been found to have studied in detail the effect of

flow rate, residence time distribution, UVC dose, fluence rate on the reduction of

Salmonella typhimurium in pummelo fruit juice. This study will also investigate the

effects of UVC light towards juice quality, antioxidant activity, physicochemical

attributes and furan developments during a storage life of 12 weeks.

1.3 Objectives

The specific objectives of this study are:

1. To determine the physicochemical properties of two Malaysian varieties of

pummelo fruit juice (PO55 Ledang and PO52 Tambun).

2. To determine the most effective clarification method using a commercial enzyme

(Pectinex Smash XXL) with 3 variables: enzyme concentration, incubation time

and temperature with additional ultrasonic treatment to inactivate pectin

methylesterase activity.

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3. To evaluate the performance of dean vortex UVC light system via experimental

works and calculation. Subsequently, to validate the performance using a

Computational Fluid Design (CFD) software.

4. To evaluate Salmonella typhimurium inactivation in relation to the performance of

dean vortex UVC light system and pummelo juice characteristics. To further

investigate photoreactivation ability of Salmonella typhimurium during storage at

4°C.

5. To examine the antioxidant activity, physicochemical properties and furan

development of pummelo fruit juice post UVC light treatment and subsequently,

during storage at 4°C.

1.4 Scope of Research

The introductory chapter briefly reviews ultraviolet light processing, reactor

configurations with various fruit juice samples. Problem statement, the objectives of

research and its significance that supports the contributions of this thesis are also

presented in this chapter.

Chapter 2 reviews previous studies in pummelo fruit juice, nutrition and

microorganisms pertinent to the juice hampering the shelf life. This chapter also

discusses previous works on ultraviolet light focusing on fruit juice products. UVC

light generation method, its direct effects towards technological properties and

bioactivity in foods are elaborately discussed. Technical aspects, its advantages and

potential ultraviolet development in food industry are also discussed in this chapter.

Chapter 3 describes detailed experimental designs and methods used in completing this

study. In addition the chapter presents the methods in obtaining all the responses, juice

preliminary study, clarification treatments, Salmonella typhimurium counts, pre and

post-UVC light treatment analysis and the statistical analysis. The experimental UVC

light system setup is also comprehensively presented in this chapter.

Chapter 4 reports the findings of research investigations on the objectives mentioned

previously. Preliminary study of two major Malaysian pummelo fruit varieties (PO55

Ledang and PO52 Tambun) were done to choose the best variety for juice production

and further analysis. Ledang variety was chosen based on the amount of juice yield and

Brix to total acidity ratio, which is the higher of the two varieties. Ledang variety then

undergoes clarification treatment to improve the clarity and absorption coefficient of

juice before undergoing further UVC light treatment. Enzymatic and ultrasonic

treatment was then optimized to find the optimum point for Ledang pummelo fruit

juice. Performance of dean vortex in relations to its UVC fluence, retention time

distribution, flowrate, temperature, Dean number was then validated against the results

from Computational Fluid Design (CFD) used in order to find the optimum flowrate of

flowing juice in dean vortex UVC light reactor. Subsequently, the performance

evaluation of dean vortex UVC light system towards Salmonella typhimurium

inactivation is discussed. The effects of dean vortex UVC light treatment on

antioxidant, pectin methylesterase activity, ascorbic acid and other physicochemical

properties are elaborately discussed. Furan development and its relationship with the

juice sugar content are also presented in this chapter.

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A brief summary on all findings are presented in Chapter 5. The recommendations for

future work are also detailed in the final chapter.

1.5 Contributions of Thesis

The contributions of this study are many since the pummelo fruit is non-seasonal and

non-climateric fruit which could be planted and harvested all year long. This study if

proven successful could provide the alternative pasteurization of pummelo fruit juice

without giving away the ‘fresh-like’ properties and nutrition of the fruit juice.

Ultraviolet light technology being the cheapest and the easiest pasteuriation technique

can benefit Small Medium Enterprises (SME) and Agricultural Department under the

Ministry of Agriculture, Malaysia thus realizing the aims of National Agro-Food Policy

(2011 - 2020). The natural nutrition of the fruit juice would be retained and these

benefits are considered important to consumers. Antimicrobial properties of UVC light

can be a crucial advantage where, Salmonella typhimurium would be inactivated, thus,

lowering the risks of food poisoning and ultimately prolonging the shelf life of

pummelo fruit juice.

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