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PSZ 19:16 (Pind. 1/07) UNIVERSITI TEKNOLOGI MALAYSIA DECLARATION OF THESIS / UNDERGRADUATE PROJECT PAPER AND COPYRIGHT Author’s full name : TEE LIAN YONG Date of birth : 9 JULAI 1979 Title : PERFORMANCE OF CONCRETE CONTAINING ENGINE OIL Academic Session : 2007/2008 I declare that this thesis is classified as: CONFIDENTIAL (Contains confidential information under the Official Secret Act 1972)* RESTRICTED (Contains restricted information as specified by the organization where research was done)* OPEN ACCESS I agree that my thesis to be published as online open access (full text) I acknowledged that Universiti Teknologi Malaysia reserves the right as follows: 1. The thesis is the property of Universiti Teknologi Malaysia. 2. The Library of Universiti Teknologi Malaysia has the right to make copies for the purpose of research only. 3. The Library has the right to make copies of the thesis for academic exchange. Certified by : ___________________________ SIGNATURE ________________________________ SIGNATURE OF SUPERVISOR __________790709-06-5493_________ NEW IC NO. /PASSPORT NO. Assoc Prof Dr. Abd. Rahman Mohd Sam NAME OF SUPERVISOR Date : 12 MAY 2008 Date : 12 MAY 2008 NOTES : * If the thesis is CONFIDENTIAL or RESTRICTED, please attach with the letter from the organization with period and reasons for confidentiality or restriction

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Page 1: UNIVERSITI TEKNOLOGI MALAYSIA - engineering.utm.myengineering.utm.my/civil/ethesis/wp-content/uploads/sites/47/MASTERS/...ii I declare that this project report entitled “ Performance

PSZ 19:16 (Pind. 1/07)

UNIVERSITI TEKNOLOGI MALAYSIA

DECLARATION OF THESIS / UNDERGRADUATE PROJECT PAPER AND COPYRIGHT Author’s full name : TEE LIAN YONG

Date of birth : 9 JULAI 1979

Title : PERFORMANCE OF CONCRETE CONTAINING

ENGINE OIL

Academic Session : 2007/2008

I declare that this thesis is classified as: CONFIDENTIAL (Contains confidential information under the Official Secret Act 1972)* RESTRICTED (Contains restricted information as specified by the organization where research was done)* ���� OPEN ACCESS I agree that my thesis to be published as online open access (full text) I acknowledged that Universiti Teknologi Malaysia reserves the right as follows:

1. The thesis is the property of Universiti Teknologi Malaysia. 2. The Library of Universiti Teknologi Malaysia has the right to make copies for

the purpose of research only. 3. The Library has the right to make copies of the thesis for academic exchange.

Certified by : ___________________________

SIGNATURE ________________________________

SIGNATURE OF SUPERVISOR

__________790709-06-5493_________ NEW IC NO. /PASSPORT NO.

Assoc Prof Dr. Abd. Rahman Mohd Sam NAME OF SUPERVISOR

Date : 12 MAY 2008 Date : 12 MAY 2008

NOTES : * If the thesis is CONFIDENTIAL or RESTRICTED, please attach with the letter from the organization with period and reasons for confidentiality or restriction

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“I/We* hereby declare that I/we* have read this project report and in my/our*

opinion this report is sufficient in terms of scope and quality for the

award of Master of Engineering (Civil – Structure)”

Signature : …………………………………………

Name of Supervisor : ...………………………………….........

Date : ...…………………………...……..........

ASSOC PROF DR ABD RAHMAN MOHD SAM

12 MAY 2008

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PERFORMANCE OF CONCRETE CONTAINING ENGINE OIL

TEE LIAN YONG

A project report submitted in partial fulfilment of the

requirements for the award of the degree of

Master of Engineering (Civil – Structure)

Faculty of Civil Engineering

Universiti Teknologi Malaysia

MAY, 2008

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ii

I declare that this project report entitled “Performance Of Concrete Containing

Engine Oil” is the result of my own research except as cited in the references. The

report has not been accepted for any degree and is not concurrently submitted in

candidature of any other degree.

Signature : ……………………………………….

Name : ...…………………………………......

Date : ...…………………………...…….......

TEE LIAN YONG

12 MAY 2008

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To my beloved Father & Mother

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ACKNOWLEDGEMENTS

In preparing this project report, I was in contact with many people,

researchers, academicians, and practitioners. They have contributed towards my

understanding and thoughts. In particular, I wish to express my sincere appreciation

to my supervisor, Associate Professor Dr. Abd. Rahman Mohd Sam for his

encouragement, guidance, critics, friendship and help during the development of this

project report. I am especially grateful for his assistance in providing me with ample

reference materials at the early stage of this study.

I am also indebted and very thankful to the management of Hume Industries

(Malaysia) Berhad especially to Mr. Rohamad Bin Mohamad Saaid, the Operations

Manager, for his cooperation and assistance in supplying the one of the most

important component in this research, the superplasticizer called Roadcon-SP liquid.

Lastly, my sincere appreciation also extends to all my colleagues and others

who have provided assistance at various occasions. Their views and tips are useful

indeed. Unfortunately, it is not possible to list all of them in this limited space.

Thanks to all for helping me either directly or indirectly in the completion of this

report project.

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ABSTRACT

This study was conducted to investigate the effect of using engine oil in

concrete. Laboratory work was conducted to determine the performance of control

sample, concrete with used engine oil, concrete with new engine oil and concrete

with superplasticizer. The performance of these types of concrete were determined

by the workability test, compressive strength test and durability test. The workability

of concrete is determined using slump test and compacting factor test. Meanwhile,

compressive strength test is done to determine the strength of concrete. For each type

of concrete, a total of twelve 150mm × 150mm × 150mm cubes were cast. The cubes

were tested at the ages of 3, 7, 28 and 56 days to study the development of

compressive strength. The durability test is done by exposing the concrete samples to

seawater. Six concrete cubes were cast and used for each type of concrete for the

durability test. The results indicate that the concrete with superplasticizer has the

highest workability, compressive strength and durability. The use of engine oil either

the used engine oil or the new engine oil were able to increase to some extent the

workability of the concrete. However, the compressive strength of concrete with used

engine oil and concrete with new engine oil is lower than control sample. The

durability of concrete with engine oil were also lower than control sample.

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ABSTRAK

Projek ini dijalankan untuk mengkaji kesan minyak enjin dalam konkrit.

Kerja makmal telah dilaksanakan untuk menentukan prestasi konkrit kawalan,

konkrit dengan minyak enjin terpakai, konkrit dengan minyak enjin baru dan konkrit

dengan superplasticizer. Prestasi keempat-empat jenis konkrit tersebut diuji dengan

menggunakan ujian kebolehkerjaan, ujian kekuatan mampatan dan ujian

ketahanlasakan. Kebolehkerjaan konkrit diuji dengan menggunakan ujian penurunan

dan ujian faktor pemadatan. Manakala, ujian mampatan dijalankan untuk mengetahui

kekuatan konkrit. Bagi setiap jenis konkrit, sebanyak duabelas kiub konkrit

berukuran 150mm × 150mm × 150mm telah dibuat. Kiub konkrit tersebut telah diuji

pada hari ke 3, 7, 28 and 56 untuk menentukan kekuatan mampatannya. Ujian

ketahanlasakan telah dilakukan dengan mendedahkan sampel konkrit dalam air laut.

Bagi setiap jenis konkrit, sebanyak 6 kiub telah disediakan untuk ujian

ketahanlasakan. Keputusan yang diperolehi menunjukkan konkrit yang dicampur

dengan superplasticizer memberikan nilai kebolehkerjaan, kekuatan mampatan dan

ketahanlasakan yang paling tinggi. Penggunaan konkrit yang ditambah dengan

minyak enjin terpakai dan minyak enjin baru dapat meningkatkan kebolehkerjaan

konkrit. Namun begitu, kekuatan mampatan bagi konkrit yang dicampur dengan

minyak enjin terpakai dan minyak enjin baru adalah lebih rendah berbanding dengan

konkrit kawalan. Konkrit dengan minyak enjin juga menunjukkan tahap

ketahanlasakan yang lebih rendah berbanding konkrit kawalan.

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TABLE OF CONTENTS

CHAPTER TITLE PAGE

DECLARATION ii

DEDICATION iii

ACKNOWLEDGEMENTS iv

ABSTRACT v

ABSTRAK vi

TABLE OF CONTENTS vii

LIST OF TABLES x

LIST OF FIGURES xii

LIST OF ABBREVIATIONS xiv

LIST OF SYMBOLS xv

LIST OF APPENDICES xvi

1 INTRODUCTION 1

1.1 Background 1

1.2 Research Objective 2

1.3 Problem Statement 2

1.4 Scope of Research 4

2 LITERATURE REVIEW 5

2.1 Introduction 5

2.2 Cement 5

2.2.1 Types of Cement 6

2.2.2 Chemical Properties of Cement 10

2.2.3 Hydration Process 13

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2.3 Aggregate 14

2.3.1 Coarse Aggregate 15

2.3.2 Fine Aggregate 16

2.4 Water 16

2.5 Admixture 17

2.5.1 Water Reducers 18

2.5.2 Retarders 19

2.5.3 Accelerators 19

2.5.4 Air-Entraining Agents 20

2.6 Engine Oil 21

2.6.1 Engine Oil Requirements 22

2.6.2 Viscosity 23

2.7 Strength of Hardened Concrete 25

2.8 Factors Affecting Strength of Concrete 25

2.8.1 Constitute Materials 25

2.8.2 Methods Of Preparing Concrete 28

2.8.3 Curing 28

2.9 Durability Of Concrete 30

2.9.1 Effect of Sulphate on Concrete 30

2.9.2 Effect of Seawater on Concrete 31

2.10 Concrete Mix Design 32

2.10.1 DoE Method 32

3 RESEARCH METHODOLOGY 33

3.1 Introduction 33

3.2 Experimental Programme 33

3.3 Selection of Materials 34

3.3.1 Cement 34

3.3.2 Aggregates 35

3.3.3 Water 37

3.3.4 Superplasticizer 37

3.3.5 Engine Oil 38

3.4 Details of Samples 40

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3.5 Testing of Concrete 40

3.5.1 Workability Test 41

3.5.2 Compressive Strength Test 44

3.5.3 Durability Test 46

4 RESULT AND DISCUSSION 47

4.1 Introduction 47

4.2 Workability 47

4.2.1 Slump Test 48

4.2.2 Compacting Factor Test 48

4.3 Strength 49

4.3.1 Compressive Strength Test 49

4.3.2 Effect of Seawater On Concrete 55

5 CONCLUSION AND RECOMMENDATION 60

5.1 Conclusion 60

5.2 Recommendation 61

REFERENCES 62-63

Appendices A – E 64-68

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LIST OF TABLES

TABLE NO. TITLE PAGE

2.1 Compressive Strength Requirements of Cement 7 2.2 Typical composition of starting materials for Portland

cement manufacture 10

2.3 Major constituents of Portland cement and their

specific properties 11

2.4 Influence of Change in Oxide Composition on the

Compound Composition 12

2.5 Diesel Engine Component Oil Film Thickness 22 3.1 Mix Proportions of concrete used in the study 34 3.2 Types of Concrete Mixes and Test Ages 40 3.3 Description of Workability and Magnitude of Slump 42 3.4 Description of Workabillity and Compacting Factor 43 4.1 Result of Slump Test 48 4.2 Result of Compacting Factor Test 48 4.3 Result of Compressive Strength for Control Sample 50 4.4 Result of Compressive Strength for Concrete + 0.5%

Used Engine Oil 52

4.5 Result of Compressive Strength for Concrete + 0.5%

New Engine Oil 53

4.6 Result of Compressive Strength for Concrete + 0.5%

Superplasticizer 54

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4.7 Result of Compressive Strength for all samples (Exposed In Seawater)

55

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LIST OF FIGURES

FIGURE NO. TITLE PAGE

2.1 Schematic representation of the formation and

hydration of Portland cement 13

2.2 Effect of cement fineness on the development of

concrete strength 26

2.3 Effect of curing and condition of concrete when

tested on concrete strength 29

2.4 Comparative compressive strength of concrete cast,

sealed and maintained at different temperatures 29

3.1 Ordinary Portland Cement 35 3.2 Coarse Aggregate 36 3.3 Fine Aggregate 36 3.4 Water 37 3.5 Superplasticizer 38 3.6 Used Engine Oil 39 3.7 New Engine Oil 39 3.8 Slump Cone (Mould) 41 3.9 Compacting Factor Apparatus 43 3.10 Compressive Strength Machine 45 3.11 Concrete Exposed To Seawater 46 4.1 Schematic Diagram of Hardened Cement Paste 49

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4.2 Development of Average Compressive Strength with Age for all samples

51

4.3 Schematic Diagram of Cement Paste of Concrete + Engine Oil

53

4.4 Effect of Surface-Active Agent on Cement Particle

Floc 54

4.5 Control Sample Exposed To Seawater

56

4.6 Concrete + 0.5% Used Engine Oil Exposed To

Seawater 57

4.7 Concrete + 0.5% New Engine Oil Exposed To

Seawater 58

4.8 Concrete + 0.5% Superplasticizer Exposed To

Seawater 59

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LIST OF ABBREVIATIONS

ACI American Concrete Institution BS – British Standard DoE – Department of the Environment OPC – Ordinary Portland Cement RHPC – Rapid Hardening Portland Cement SAE – Society of Automotive Engineers VI – Viscosity Index

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LIST OF SYMBOLS

C2S – Dicalcium silicate C3S – Tricalcium silicate C3A – Tricalcium aluminate C4AF – Tetracalcium aluminoferrite

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LIST OF APPENDICES

APPENDIX TITLE PAGE

A Result of Compressive Strength for Control

Sample 65

B Result of Compressive Strength for

Concrete + 0.5% Used Engine Oil 66

C Result of Compressive Strength for

Concrete + 0.5% New Engine Oil 67

D Result of Compressive Strength for

Concrete + 0.5% Superplasicizer 68

E Result of Compressive Strength for all

samples (Exposed In Seawater) 69

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CHAPTER 1

INTRODUCTION 1.1 Background

Concrete is a mixture of cement, aggregates and water together, with any

other admixtures which may be added to modify the ultimate physical properties of

concrete. The water and cement paste fills the voids between the grains of sand and

these will fill the voids between the stones. After a few days the cement paste start to

harden or set and at the end of four weeks it gives concrete its nominal ultimate

strength, which is as good as that of some of the strongest stones.

Concrete mixtures are "designed" by specialized laboratories and mixed in

strictly controlled proportions in concrete plants from which they are carried to the

site in the revolving drums of large trucks that keep mixing the concrete. Concrete

samples in the shape of cylinders or cubes are taken from each truckload and tested

for compressive strength after seven and twenty-eight days. The strength of concrete

depends on the ratio of water to cement, and of cement to sand and stone. The finer

and harder the aggregates, the stronger the concrete. The greater the amount of water

added into the mix, the weaker the concrete.

Unfortunately, even the best concrete has tensile strength barely one tenth of

its compressive strength, a property it has in common with all stones. The invention

of reinforced concrete remedied this deficiency and produced a structural material

that, pound per pound, is the most economical.

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In reinforced concrete, steel bars are embedded in the concrete so that the

steel takes the tension and concrete takes the compression. For example, the bottom

of a beam supported at its ends is always in tension, while its top is in compression.

Steel bars set near the bottom of the beam prevent the concrete from cracking under

tension and make the beam capable of resisting both kinds of stress.

Reinforced concrete is the most commonly used structural material in

construction industry. Combining the compressive strength of concrete and the

tensile strength of steel, reinforced concrete can be poured into forms and given any

shape suitable to the channeling of loads. It is economical, available almost

everywhere, fire-resistant, and can be designed to be lightweight to reduce the dead

load [1].

1.2 Research Objective

The main objectives of this work are as follows:

i) To study the effect of engine oil on the properties of fresh concrete.

ii) To study the effect of engine oil on the compressive strength of

concrete.

iii) To study the durability of concrete with engine oil when expose to

seawater.

1.3 Problem Statement

Water is necessary to life on earth. All organisms contain it; some live in it;

some drink it. Plants and animals require water that is moderately pure, and they

cannot survive if their water is loaded with toxic chemicals or harmful

microorganisms.

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The most plentiful sources of water for human activities are surface waters,

which include all the lakes, streams and rivers that flow into the oceans that cover

approximately 70 percent of the earth’s surface. Groundwater, on the other hand,

refers to underground water sources – aquifers that retain water percolating through

the earth’s surface. Surface waters and groundwater become polluted in a variety of

ways.

Water pollution is water that has been contaminated with harmful wastes

which make the water unusable for drinking, cooking, cleaning, swimming and other

activities. If the level of pollution is very severe, this condition can kill large

numbers of fish, birds, and other animals. Pollution makes streams, lakes, and coastal

waters unpleasant to look at, to smell, and to swim in. People who ingest polluted

water can become ill [2].

The major water pollutants are chemical, biological, or physical materials that

degrade water quality. Pollutants can be classed into eight categories which are the

petroleum products, pesticides and herbicides, heavy metals, hazardous wastes,

excess organic matter, sediment, infectious organisms and thermal pollution. Each of

these pollutants has its own set of hazards.

Oil spills and dumping play a serious role in water pollution. Grease spills, oil

and the other hazardous substances that result from leaking cars engine, overturned

trucks and oil tankers have a serious impact on the rivers and sewers because they

will eventually end up as runoff and flow back into the water. When used engine oil

or grease is disposed off improperly, it will affect the water by running into storm

sewers that will overflow back into the rivers, or it is deposited directly into the

rivers.

Therefore, it can be seen that there are two advantages of using engine oil in

concrete. Firstly, it will have to solve the problem of disposing engine oil and reduce

the rate of water pollution caused by the dumping of engine oil into the river.

Secondly, the engine oil is believed to be able to improve the properties of concrete.

Therefore, it might be able to act as admixture in concrete which will reduce the cost

of concrete production.

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1.4 Scope of Research The scope of this research is divided into several parts such as the study of

the characteristic of the engine oil, the production of engine oil and the usage of

engine oil in the concrete. Besides that, tests will be conducted to the concrete added

with engine oil to determine the effectiveness of engine oil as concrete admixture.

The types of test conducted are divided into three main parts which are the

workability test, compressive strength test and the durability test. The workability of

concrete is determined using slump test and compacting factor test. Meanwhile,

compressive strength test is done to determine the strength of concrete. The

durability test is done by exposing the concrete to seawater.

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CHAPTER 2

LITERATURE REVIEW 2.1 Introduction

Concrete is a composite material consisting of a binding medium within

which are embedded particles or fragments of aggregate. Concrete is mainly

composed of three materials i.e. cement, water and aggregates. The basic ingredients

for manufacturing concrete are: cement as binding material, aggregate as inert

material and water for chemical reaction i.e. hydration process. Sometimes to modify

or improve certain properties of concrete, a small amount of admixtures may also be

used.

2.2 Cement

In the broadest sense, the term cement can be described as a material with

adhesive and cohesive properties which make it capable of bonding mineral

fragments into a solid form. For construction purposes, the term ‘cement’ is

restricted to the bonding materials used as a binding agent for sand, stone and other

aggregates within the manufacture of mortar and concrete.

There are two types of cement; hydraulic cements and non- hydraulic

cements. Hydraulic cements consists mainly of silicates and aluminates of lime, and

can be classified broadly as natural cements, Portland cements, and high alumina

cements. Hydraulic cements set and harden by internal chemical reactions when

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mixed with water. Meanwhile, non-hydraulic cements will only harden slowly by

absorptions of carbon dioxide from the air [1]. 2.2.1 Types of Cement

For practical purposes for the selection of an appropriate Portland cement or

blended cement, it is useful to consider a classification based on the relevant physical

or chemical property, such as a rapid gain of strength, low rate of evolution of the

heat of hydration, or resistance to sulfate attack. There are four main types of cement.

They are the Ordinary Portland cement, Rapid Hardening Cement, Low Heat

Portland cement and Sulphate-Resisting Portland cement.

2.2.1.1 Ordinary Portland cement Ordinary Portland cement (Type 1) is admirably suitable for use in general

concrete construction when there is no exposure to sulfates in the soil or

groundwater. In keeping with the modern trend towards performance – oriented

specifications, little is laid down about the chemical compositions of the cement,

either in terms of compounds or of oxides. Indeed, the standard requires only that it

is made from 95 to 100 per cent of Portland cement clinker and 0 to 5 per cent of

minor additional constituents, all by mass, the percentages being those of the total

mass except calcium sulfate and manufacturing additives such as grinding aids.

The limitations on the clinker compositions is that not less than two-thirds of

its mass consists of C3S and C2S taken together, and that the ratio of CaO to SiO2,

also by mass, be not less than 2.0. The content of MgO is limited to a maximum of

5.0 per cent [3].

The minor additional constituents, referred to above, are one or more of the

other cementitious materials or filler. Filler is defined as any natural or inorganic

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mineral material other than cementitious material. An example of filler is calcareous

material which, due to its particle distribution, improves the physical properties of

the cement, for example, workability or water retention.

Table 2.1 shows the classification of Portland cement according to their

compressive strength. The 28-day minimum strength in MPa gives the name of the

class: 32.5, 42.5, 52.5 and 62.5. The 28-day strengths of the two lower classes are

prescribed by a range, that is, each class of cement has a maximum value strength as

well as minimum. Moreover, cements of class 32.5 and 42.5 are each subdivided into

two subclasses, one with an ordinary early strength, and the other with a high early

strength. The two subclasses with a high early strength, denoted by the letter R, are

rapid-hardening cement.

Table 2.1 : Compressive Strength Requirements of Cement [3]

Class Minimum Strength

(MPa)

Maximum Strength at the age

of 28 days (MPa)

2 days 7 days 28 days 0

32.5 N

32.5 R

-

10

16

-

32.5

32.5

52.5

52.5

42.5 N

42.5 R

10

20

-

-

42.5

32.5

62.5

62.5

52.5 N 20 - 52.5 -

62.5 N 20 - 62.5 -

The advantage of prescribing the class 32.5 and 42.5 cements by a range of

strength of 20 MPa is that, during construction, wide variations in strength,

especially downwards, are avoided. Furthermore, and perhaps more importantly, an

excessively high strength at the age of 28 days would allow, as was the case in the

1970s and 1980s, a specified strength of concrete to be achieved at the unduly low

cement content [3].

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2.2.1.2 Rapid Hardening Portland cement

This cement comprises Portland cement subclasses of 32.5 and 42.5 MPa.

Rapid-Hardening Portland cement (Type III), as its name implies develops strength

more rapidly, and should, therefore, be correctly described as high early strength

cement.

The increased rate of gain of strength of the Rapid-Hardening Portland

cement is achieved by a higher C3S (higher than 55 per cent, but sometimes as high

as 70 per cent) and by a finer grinding of the cement clinker. British Standard

BS12:1991 provides a standard an optional controlled fineness Portland cement. The

range of fineness is agreed between the manufacturer and the user. Such cement is

valuable in applications where it makes it easier to remove excess water from the

concrete during compaction because the fineness is more critical than the

compressive strength.

In practice, Rapid-Hardening Portland cement has higher fineness than

Ordinary Portland cement. Typically, Rapid-Hardening Portland cement has specific

surface, measured by the Blaine method, of 450 to 600m2/kg, compared with 300 to

400m2/kg for OPC cement. The higher fineness significantly increases the strength at

10 to 20 hours, the increase persisting up to about 28 days. Under wet curing

conditions, the strengths equalize at the age of 2 to 3 months, but later on the strength

of the cements with a lower fineness surpass that of the high fineness cements.

The use of Rapid-Hardening cement is indicated where a rapid strength

development is desired, e.g. when formwork is to removed early for re-use, or where

sufficient strength for further construction is wanted as quickly as practicable. The

rapid gain of strength means a high rate of heat development, thus rapid hardening

Portland cement should not be used in mass construction or in large structural

sections. On the other hand, for construction at low temperatures the use of cement

with a high rate of heat evolution may prove a satisfactory safeguard against early

frost damage [3].

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2.2.1.3 Low-Heat Portland cement

The rise in temperature in the interior of a large concrete mass due to the heat

development by the hydration of cement, coupled with a low thermal conductivity of

concrete, can lead to serious cracking. For this reason, it is necessary to limit the rate

of heat evolution of the cement used in this type of structure; a great proportion of

the heat can then be dissipated and a lower rise in temperature results.

Cement having such a low rate of heat development was first produced for

use in large gravity dams in the United States, and is known as Low Heat Portland

cement (Type IV). This type of cement is appropriate for use in mass concrete, where

rapid internal evolution of heat could cause cracking. It contains a higher proportion

of dicalcium silicate which hardens and evolves heat more slowly.

The rather lower content of the more rapidly compounds, C3S and C3A,

results in a slower development of strength of low heat cement as compared with

Ordinary Portland cement, but the ultimate strength is unaffected. In any case, to

ensure a sufficient rate of gain of strength the specific surface of the cement must be

not less than 320 m2/kg [4].

2.2.1.4 Sulphate-Resisting Portland cement

Sulphate-Resisting Portland cement is suitable for concrete and mortar in

contact with soils and groundwater containing soluble Sulphate up to maximum

levels of 2% in soil or 0.5% in groundwater. In normal Portland cements, the

hydrated tricalcium aluminate component is vulnerable to be attacked by soluble

sulfates, but in Sulphate-Resisting cement this component is restricted to a maximum

of 3.5%.

Much sulphate-resisting cement is known as low alkali due to its alkali

content less than 0.6%. Thus durable concrete, without the risk of subsequent alkali-

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silica reaction, can be manufactured with alkali-reactive aggregates, using up to

500kg/m3 of cement, providing no other alkalis are present [1].

2.2.2 Chemical Properties of Cement

The starting materials for Portland cement are chalk or limestone and clay,

which consist mainly of lime, silica, alumina and iron oxide as shown in Table 2.2.

These compounds interact with one another in the klin to form a series of more

complex products and, apart from a small residue of uncombined lime which has not

had sufficient time to react, a state of chemical equilibrium is reached.

However, equilibrium is not maintained during cooling, and the rate of

cooling will affect the degree of crystallization and the amount of amorphous

material present in the cooled clinker. The properties of this amorphous material,

known as glass, differ considerably from those of crystalline compounds of a

nominally similar chemical composition. Another complication arises from the

interaction of the liquid part of clinker with the crystalline compounds already

present [1].

Table 2.2 : Typical composition of starting materials for Portland cement

manufacture [1]

Component Percentage (%)

Lime

Silica

Alumina

Iron Oxide

Other Oxide

68

22

5

3

2

Nevertheless, cement can be considered as being in frozen equilibrium, i.e.

the cooled products are assumed to reproduce the equilibrium existing at the

clinkering temperature. This assumption is, in fact, made in the calculation of the

compound composition of commercial cements: the ‘potential’ composition is