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Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 1
Unlock New Possibilities through Performance Dashboards and Remote Monitoring and Diagnostics
Name – Vishwesh Anantharaman
Title – Business Development Manager
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2@ROKInfoSolution OrchestrateYourInfo.com
AUTO DISCOVERY ZERO CONFIG DASHBOARDS ORCHESTRATION & WORKFLOW PEOPLE IN THE IIOT
INFORMATION SOLUTIONS CAPABILITIES – Cloud | On-Premise | Edge
SCALABLE EXECUTION SYSTEMS SCALABLE ANALYTICS MOBILITY & COLLABORATION CONNECTED SERVICES
The Connected Enterprise
Customer Outcomes Faster Time
to MarketImproved Asset
Utilization
Lower Total Cost
of OwnershipEnterprise
Risk Management
ROCKWELL AUTOMATION IIoT INFRASTRUCTURE – Integrated Architecture™
MOBILE / DISPLAYSCONTROLLERS MACHINES & EQUIPMENT REMOTE ASSETSINTELLIGENT MOTOR CONTROLSENSORS & ACTUATORS
SMART CONNECTED ASSETS – Ethernet/IP Enabled Network
Enabling the Industrial Internet of Things (IIoT)
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 3
SMART
MANUFACTURING3
Flexibility
Integration &
Standardization
Performance/OEE
After Market Service
& Support
Total Cost to Design,
Develop & Deliver
SMART
MACHINES & EQUIPMENT
Faster Time to Market
Lower Total Cost of Ownership
Improved AssetUtilization
Enterprise Risk Management
OEM
Innovation to Drive
Differentiation
END USER
Exceed Productivity &
Efficiency Goals
BUSINESS DRIVERS
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 4
Company A
Plant 1
Company A
Plant 2
Company B
Plant 1
NEW POSSIBILITIES
Machine builder 2Machine builder 1
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 5
Machine Builders’ CHALLENGES
MATCH END USER’S PERFORMANCE EXPECTATIONS
EFFECTIVE AFTER-SALES SERVICES
DIFFERENTIATE MACHINES
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 6
Machine Builders’ OBSTACLES
I have/am:
no information about my machines once deployed
no performance information to compare with expectations
no easy way to help customers prevent problems
called with problems once they’ve become a fire drill
trouble finding good people to send to fix problems at
customer’s sites
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 7
Control
AOI/ UDT
(RAPID enabled)
1. Data structured in the controller
2. FactoryTalk® Cloud Gateway securely
transfers data to the cloud
3. FactoryTalk® Cloud (running on Azure)
stores and processes information
4. Access dashboards and analysis tools
from anywhere
1
2
3
4
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 8
Data Structures in the controller
Data processed by RAPID Equipment Interface Add-On Instruction Changes included in 4.0 release
2 new UDTs (SM_Cfg and SM_Sts)
2 new Booleans: Sts_SMUseEnabled and Sts_SMUseOnlyEnabled
Provides pre-defined data structures from the controller
Collects all information necessary for the applicationVery little memory footprint
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 9
FactoryTalk® Cloud Gateway Hardware to be used: 9300-ENA
Series B required
List price $1200
Purchased as any other piece of hardware
Procedure to activate FactoryTalk® Analytics for Machines and download the necessary software to the FactoryTalk® Linx Gateway device
Software to turn the 9300 into a Gateway
Software to configure and run the FTA4M application
Automatic data discovery and collection
Requires only an outbound secure Port 443 open (https)
Allows remote updates of the embedded software
VPN remote access enabled (independent of app)
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 10
FactoryTalk® Cloud Platform
FactoryTalk® Analytics for Machines is built over
the standard FactoryTalk® Cloud platform
Data Model
Data Storage and Aggregation
Computation
Elasticity
Gateway Configuration
User Management
Rockwell Automation® Knowledgebase Login
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 11
Access information from everywhere
Web-based access from anywhere
Responsive Design
Optimized Dashboards
Add Gateways
Add Users
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 12
Initial Product Offering
Purchase 9300 ENA Gateway through normal channels (Series B required)
Purchase FactoryTalk® Analytics for Machines subscription through Rockwell Automation®
commerce portal
One machine/3 months data/12 months subscription/8-5 support
$750/year per machine
Available Q1CY2018
(Subject to change)
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 13
REMOTE MONITORING AND ANALYSIS OF MACHINE PERFORMANCE
MONITOR multiple
machines from
anywhere
LEARN about
machine performance
and utilization
IMPROVE machine
efficiency and
throughput
Low Annual Subscription. No Maintenance. Support Included. No Software To Buy. Fully Scalable.
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 14
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 15
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 16
RAW DATA
DASHBOARD
DESCRIPTIVE DATA
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 17
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 18
Automation
Devices
Browser +
Mobile Access
Analytics
Appliance
Optional
3
1
DETECT your
smart devices,
automatically
DIGITIZE the
data, allowing
work to be done
ANALYZE the data,
perform calculations,
transform the data
ACT on information,
get to the right people,
on the right device
DETECTSOn boot up, the appliance detects devices on the local the local
network and begins performing analytics on the detected smart
devices to identify health, maintenance and performance issues
Locates any Ethernet/IP (CIP) devices automatically
Customizable
You can specify ranges or specific IP addresses to
include/exclude
Communicates directly to devices, not thru controller
Low network impact, intelligent throttling
IDENTIFIES THE DEVICE
PEFORMS DIAGNOSITIC ASSESSMENT
IMPORTANT SUPPORTING DATASIGNIFICANT DIAGNOSTICS
DASHBOARDSALL DONE AUTOMATICALLY!
DELIVERED WHEN SOMETHING OCCURS
AND SYSTEM FEELS ACTION IS REQUIRED
ACTION CARDS
The engine will “learn” what is important to a specific person
If you choose to acknowledge the card with a swipe right, you’ll
get more cards just like it
If you do not want to see more information about a device, a
swipe left will “down vote”
After repeated down votes, a specific user will not see more
action cards from that specific device
ACTION CARDSVOTING IN ACTION
ON PHONES, SWIPING
RIGHT IS AN “UP VOTE” AND
SWIPING LEFT IS A “DOWN
VOTE”
What to do when you do not have time to look for a dashboard?
When you are on the go, not sure where the info is?
What if you could just ask?
Our appliance has a chat bot called “Shelby” built into it to
answer questions about operations, devices, etc.
You can ask it questions in a natural way, and Shelby will fetch
an answer for you from the appliance.
Shelby will get smarter over time as you interact with it.
Will be integrated to TeamONE chat
NEXT GENERATIONCUSTOMER INTERACTION
SUPPORTEDWHAT DEVICES WILL BE
Any Ethernet/IP device responds with a default diagnostic status
Over 2,000 devices have specific diagnostics built-in
Capable of complex analysis based on the data from the devices
Example: PowerFlex® 755 has over 80 points of data and then an extra
30 created by our analyzers
Our most popular families will have coverage (Logix, PowerFlex, Kinetix)
This is an area for future expansion, both in devices supported, 3rd party
devices supported and customizability
2
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 19
Roadmap Priorities
Reduce limitations
More storage options (more $) – is more
than 3 months needed?
More than one machine per gateway
More granular security
More data /different data
Energy
Custom data
More / configurable dashboards
End user access
What will they need that is different?
Different business model?
Process skids
More hardware gateway options
Localization
Feedback from OEM customers
What else?
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 20
Smart Machines Can Be Accessed On The GoMobility & Portability
FactoryTalk® ViewPoint Mobile• Securely access, enter data, & control your FT View app from
a web browser
• No client software to install or maintain
• Real-Time and Historical Trending
• ViewPoint 8.1 is now HTML5!
• Support for iOS and Android
FactoryTalk® VantagePoint Mobile• Connect to the VantagePoint server from any mobile device
• SMS or Email with attached reports
• Mobile portal – Responsive UI adjusts content dynamically
• Mobile Favorites – Personalized & available on any device
• Ad Hoc dashboard or trend creation
• Excel Reports, Advanced Reports Trend, & XY Plot charts
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 21
Smart Machines & Assets - Maturity Model
Where are you on your Smart Manufacturing Journey?
Level 1
Unconnected
Level 2
Get Connected
Level 3
Get Informed
Level 4
Get Ahead
Connect to Assets
• Reactive Support
• Troubleshooting
• Corrective Actions
• Maintain
Collect Information
• Contextualize Data
• Make Smarter Decisions
• Become Proactive
• Decrease Cost
• Increase Productivity
Optimize
• Centralize Information
• Layer Data Sources
• Supply Chain Integration
• Reduce Risk
• Transform your Business
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 22
Business Impact
EVALUATECONNECT COLLECT PRESENT OPTIMIZE
• What data is needed, from which assets, and define how it helps
• Ensure the assets are able to provide the information need
• Connect plant equipment & people
• Use available, standard technologies
• Must be scalable and flexible
• Do it securely
• Data from assets and organize to improve business processes
• Leverage information from across the plant and enterprise
• Contextualize it against other data
• Make it actionable & to make smarter decisions
• Put it in terminology that’s right for the user
• Correlation & qualitative analysis of the information for process improvement
• Maximize plantworkflow in a coordinated way
• Make the plant integral to B2B partners
Journey to a Smart MachineSmart Manufacturing Impacts Machine & Equipment Builders
PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 23
TIPS forSUCCESS
Implementing a Smart Machine will
bring POSITIVE impact
to your business
Don’t Wait
Start Small
Work with Technology Partners
Identify Opportunities
Continuously Improve
PUBLIC
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 24
Questions?