Ronald Epskamp

Welcome to

Bachmann electronic

bae_company_portrait_V2.7_en.ppt

Company Profile

40 Years of Success

1970 1980 1990 1998

Founded by engineer G. Bachmann

Analog control and regulation devices

µP controllers

Special controller construction

System solutions for plastic injection molding machines

Transputer controllers

IPC / terminals

Intel based controller M1

Pentium performance

Industry standards

bae_company_portrait_V2.7_en.ppt

Company Profile

Always a Step Ahead of the Times

2004/2005 2007/2008 2009/2010 2011/2012

Offices in the Netherlands, Denmark, Czech Republic

Expansion of the wind and industry segments

Market leader for automation in wind

Expansion of production capacity

Web-based system solutions

System provider incl. motion

SolutionCenter –

all in one engineering tool Integrated safety solution

Additional production capacity

New branches renewable energies,

Marine & Offshore

Offices in China, India, U.S.A.

Doubling the total production area in Feldkirch useable area of 5,500 m2

-40oC .. +70oC with

coldclimate modules

Opening of the office in Beijing (China)

Opening new trainingcenter

„Creative Top“

Integration of µSen GmbH; Competence- Center for Condition Monitoring

Portfolio expansion with Redundancy, Grid-Measurement and Protection

Certec/Atvise web enabled SCADA

Bachmann short profile

Headquarters Feldkirch, Austria, – development and production site

440 employees – 19 nationalities

20 locations– Europa, USA, China, India

60,2 m. euro turnover in 2014 (+20%)

bae_company_portrait_V2.7_en.ppt

Product Portfolio

The Complete Innovation Package

Operating and Monitoring

Controllers Software

Safety integrated Condition

Monitoring

Networking Redundancy

Our Branches

Maritime & Offshore

Industry & Machine Tools

Wind

Renewable Energies

Industry & Machine Tools

Applications

Soldering systems

Laboratory measurement technology

Sorting systems

Welding technology

Presses for ceramics and sintered metal

Rim production

Roller mill technology

Wire bending machines

Filling systems

Tablet presses

Die-casting machines

Elastomer technology

Semiconductor technology

…

Hardware

Processor modules MX200 series

Processor modules MC200 series

MX207 MX213 MX220

Processor modules MH200 series

MC205 MC210

Hardware

Universal I/O modules GIO212, AIO208/216, AIO208/SI

GIO 212

• 12 channels • Analog and digital inputs and outputs • Modes that can be selected per channel: • Analog voltage input ±10 V

• Analog current input 0(4) .. 20mA • Temperature sensor Pt elements as 2-,3-,4-wire • Thermoelements type J, K, T, N, E, R, S, B • Analog voltage output ±10 V

• Analog current output 0(4) .. 20mA • Digital input 24 V • Digital 32-bit counter, A and A/B operation • Digital output 100 mA • Low-Side, High-Side, Push-Pull • Digital output as 16-bit PWM • Input 16-bit with fi lter, output 14-bit • Steep fi lter for control applications • Filter adjustable from 2 kHz to 0.5 Hz per channel • Digital status display for analog channels • Digital inputs in accordance with IEC 61131 Type 1,2,3 • Digital outputs • Digital outputs up to 10 kHz • All outputs overload, short circuit and external voltage-proof • Measuring range monitoring freely adjustable (±105%)

• Error message on overload and overtemperature, over and undervoltage of the supply • Galvanic isolation from the system 500 V • condensation-proof coldclimate design ( )

Hardware

Proportional Valve Amplifiers PVA 200 series

PVA 208

The following features are provided depending on type: • Proportional valves with unidirectional, bidirectional or dual coils PVA204: 4 coils (2,5A), PVA208: 8 coils (2A) • Current-regulated control Characteristic curve correction, overlap and underlap Correction Fixed PWM frequency 50 kHz Adjustable dither (0-500Hz) Adjustable ramp (0,1 – 10s up to 4 quadrants) 2 to 20 supported points per quadrant • Configuration via application program SolutionCenter and web configurator

No. 1 in automation and wind

More than 70,000 installed plants

More than 50% market share worldwide

From 500kW to 7.0 MW

On – and offshore

Networking energy parks

More than 3,500 Condition Monitoring Systems installed.

Grid monitoring and protection

Integrated safety technology

Hardware

Condition monitoring module AIC212

Characteristic Ratio

damaged / not damaged

Peak 1 : 21,8

RMS 1 : 35,5

Measuring acceleration & oil quality

Condition Monitoring Systems

Renewable Energies

Applications

Combined heat and power units (CHP)

Cogeneration

Biomass power plants

Biofuel production

Biogas plant

Hydro-electric power plants

Decentralized energy plant

…

Hardware

Grid Synchronisation & Protection GSP 274

Grid Measurements

4x Currents (1 or 5A Transducer)

7x Voltages (up to 480 V)

Frequency

Power Factor

Real-, Reactive-, Appeared Power

Harmonics Factors – THD, TDD

Harmonics (up to 50th)

Data log

Grid Protection

As in GMP232

Circuit Breaker Control

2x Relays – Protection

4x DO – Open/Close CB1/CB2

2x DI - Manual Open/Close

2x DI - CB Feedback

Hardware concept

Main controller

Sub controller

Grid synchronism and monitoring

Maritime & Offshore

Applications

Ship and Power management

Ballast Water handling

Propulsion control

Rudder control

Machine systems

Heeling compensation

Diving robot

Dredging

Pipelaying vessels

Hardware in the Loop testing and training

Rockdumping/Fallpipe vessels

Efficiency control

Crane control

Drillvessels

…

Different technology – the same objective

Network warm standby hot-standby

For critical monitoring and control processes

Minimal effort

For read-only and non-critical processes

High effort for users and maintenance

Protects against failure of the communication infrastructure

Certificates compliant with global standards

Integrated system solutions for the Automation technology

atvise SCADA Systems

Model based Development

Matlab/Simulink

Controllab/20-sim

MOE

Maritime & Offshore

essentials

Customer benefits as target

IAS Integrated Automation Solutions

Highest quality and availability through 100% series tests and 48 hour run-in

Highest availability through HOT-Standby redundancy

Usable under extreme conditions through “coldclimate” components

-40°C - + 70°C including condensation

Open programming standards through C/C++, IEC 61131, Java, Webbased,

MATLAB/Simulink, Controllab 20-sim, Uw SW+ m1Com/C-compiler

Open connectivity with, Ethernet, Modbus, Profinet, Profibus, Ethercat, OPC, OPC

UA, CAN, Devicenet,…

WEB based scada direct on the Controller

Long-term availability through compatibility

standard Intel Chipsets, Proven VxWorks realtime OS

Partnership through service and support on-site

Programming in the automation technician's familiar environment

Programming in the automation technician's familiar environment

Programming in C / C++, Java or

IEC 61131 (CoDeSys)

Software modules on the controller

can be combined as desired

Implementation directly on the system and online controlled

Integrated programming tool

C/C++ Developer Automatic code generation with

20SIM4C

Used technologies during the development of the controller code

Used technologies during the development of the controller code

Used technologies during the development of the controller code

Motivation for Bachmann to support MBE

Constantly increasing requirements for production capacity, dynamics or process

quality lead to more and more complex machine and plant designs

Requirements for closed loop control systems increase disproportionately

Standard PID designs often not appropriate

Trial & Error on the real machine / process is hardly possible and if – by far too

time consuming. Pure analytical approach fails often due to complexity

Digital simulation is unavoidable today

Common practice up to now

Analysis of the controlled system:

theoretical modelling (& measurement)

Design of the model using

in MBE tools like 20SIM/Matlab

Parameter estimation via separate

verification measurements

Controller design in the simulation tool

(e.g. Simulink)

Simulation

Porting of the controller model in PLC

language / Controller

Verification & tuning

Analysis & theoretical

modeling

Simulation model

Controller design

Simulation

Implementation / porting

Parameter / measurements

Verification

Basic concept

Use familiar analysis and simulation environment for all development steps

Creation of the open or closed loop controller programs for the M1 directly from

20SIM (code generation)

Fully automatic code generation & compile

Automatic download to PLC and installation

Diagnostics/online connectivity to model in 20SIM

Controls or system expert is able to run the algorithm without intermediate steps

on the target system

After completion: automation controller runs entirely autonomous (Industrial

Control / PLC)

Practice with 20SIM

Only ONE tool

Full „math power“ from 20SIM for

implementation

No porting

No porting errors & misunderstandings

No falsifying simplifications because of

porting errors

Elimination of additional efforts during

iterations

Analysis & theoretical

Modellbilding

Simulation model

Controller design

Simulation

Verification

Parameter / measurements

Online development under 20SIM

Ethernet

Input Output

Real Time OS

MCore / MSys

Com

munic

atio

n

TCP/IP

HTTP

SOAP

SSL

SMTP

SNTP

PPP

SMS

C/C++ Programs

Java Embedded Real Time VM

e.g.: 10ms

Java Programs

e.g.: 100µs e.g.: 3ms

IEC 61131 Programs

IEC 61131 RUNTIME

e.g.: 250µs

20SIM Programs

Establish connection

Download executable(s)

SVI data exchange

Start/Stop/Debug

Autonomous execution

HIL Simulation

Highlights of model based design

Development of automation algorithms (open-loop and closed-loop) directly in

Controllab/20-sim

Automatic code generation and transfer to the M1 controller

Online communication between the development environment and the PLC

program for convenient parameterization and diagnostics

Integrated simulation modes for the I/O modules used in the application

Integrated interfaces to visualization systems and other PLC systems

Integrated interfaces to automation programs created in conventional

programming languages (IEC61131-3, C/C++)

Support for hardware-in-the loop systems (HIL)

Set your course to success …

… with Bachmann electronic

Our high standards help us to distinguish ourselves on the market.

”The functionality and sturdiness of the M1 is convincing.“

Jurriaan Hartog, Chief Application Engineer, Cofely Oil & Gas B.V.

HIL simulator developed for Rolls-Royce by Aalesund University.

“Launch and recovery system (LARS) for ROV’s.“

”Working together with the Bachmann engineers is an intense process with a very satisfying result.“

Anthon Knoops and Sander Doolaege, Bakker Sliedrecht.

Arjen Klop Manager Sales & Marketing at Seatools

“With M-target for Simulink we achieve an unprecendented speed and safety in the simulation of our systems.“

Klaus Milde CTO at Wilhelm Sander Fertigung GmbH

“Thanks to the M1 we are best prepared to expand our portfolio with CMS, Deck lighting and Water Ingress detection.“

”We’ve been impressed by the openness and flexibility of the Bachmann M1 controller.“ Igor Jeuken PA Engineer at Van Oord

Dr. Alexander Lutz Founder of 3G Navigation and professor at ISYS ‘Institut für Systemdynamik’ the University of Stuttgart

“To realize our solutions we require highest CPU performance. Bachmann offers extra an open system with highest quality“

Verena Franzen, Drives and Special Systems Technology and Design, SAM Electronics GmbH

»Bachmann is our

cooperative Partner.«

Hermann Knirsch, Drives and Special Systems Manager

of Technology and Design, SAM Electronics GmbH

»The scalable M1-System offers for every performance level the right solution.«

Benefits

• Preventing unplanned stops

• Avoiding high repair costs

• Preventing unnecessary maintenance

CMS

• Measuring vibrations, temperatures,

oil pollution, speed, pressure..

•‘external’ analysis

IA CMS

• Measuring operation mode: continuous, peak load, emergency stops, object movements, ……

• Model-based measurement

• On-line analysis

Independent system, no connection to Thruster controls

Thank you