Upload
william-kibbe
View
229
Download
0
Embed Size (px)
Citation preview
8/18/2019 Upper Manifold
1/6
303-01A-1 303-01A-1Engine — 3.0L (2V)
IN-VEHICLE REPAIR
Upper Intake Manifold
Removal
1. Disconnect the battery ground cable. Foradditional information, refer to Section 414-01.
2. Disconnect the tubes, loosen the clamps and
remove the air cleaner outlet pipe.
5. Remove the bolts and position the accelerator
cables and bracket aside.
3. Remove the pin-type retainers and the snow
shield.
6. Disconnect the throttle position (TP) sensor and
the intake air control (IAC) electrical
connectors.
• Detach the harness retainer from the throttle
body stud bolt.
4. Disconnect the accelerator cable, speed control
cable and throttle return spring from the throttlebody.
Copyright 2003, Ford Motor CompanyLast updated: 1/6/2005 2004 Taurus/Sable, 9/2003
8/18/2019 Upper Manifold
2/6
303-01A-2 303-01A-2Engine — 3.0L (2V)
IN-VEHICLE REPAIR (Continued)
7. Disconnect the vacuum hose and the 10. Disconnect the positive crankcase ventilation
evaporative emissions (EVAP) return tube. (PCV) tube from the upper intake manifold.
8. Remove the upper intake manifold support 11. Disconnect the fuel supply manifold pressure
bracket bolt and nut. sensor vacuum tube.• Position the bracket and harness aside.
12. Disconnect the PCV tube from the PCV valve
and remove the tube.9. Loosen the nut and disconnect the exhaust gas
recirculation (EGR) tube from the EGR valve.
2004 Taurus/Sable, 9/2003
8/18/2019 Upper Manifold
3/6
303-01A-3 303-01A-3Engine — 3.0L (2V)
IN-VEHICLE REPAIR (Continued)
13. Disconnect the EGR vacuum regulator solenoid 16. Remove the bolts and the upper intake
and intake manifold tuning valve (IMTV) manifold.
electrical connectors.
• Detach the pin-type harness retainer from
the upper intake manifold.
Installation
1. NOTE: Clean all of the sealing surfaces.
Inspect the upper intake manifold gaskets and14. Detach the spark plug wire holder from theinstall new gaskets as necessary.valve cover stud and disconnect the radio
interference capacitor electrical connector. Install the upper intake manifold. Tighten bolts
in 2 stages in the sequence shown.
• Stage 1: Tighten the bolts hand tight.
• Stage 2: Tighten the bolts to 10 Nm (89
lb-in).
15. Remove the 2 nuts and position the EGR
vacuum regulator solenoid and bracket aside.
2004 Taurus/Sable, 9/2003
8/18/2019 Upper Manifold
4/6
303-01A-4 303-01A-4Engine — 3.0L (2V)
IN-VEHICLE REPAIR (Continued)
2. Position the EGR vacuum regulator solenoid 5. Connect the PCV tube from the PCV valve.
and bracket and install the nuts.
6. Connect the fuel supply manifold pressure
3. Attach the spark plug wire holder to the valve sensor vacuum tube.
cover stud and connect the radio interferencecapacitor electrical connector.
7. Connect the PCV tube to the upper intake
manifold.
4. Connect the EGR vacuum regulator solenoid
and IMRC electrical connectors.
• Attach the pin-type harness retainer to the
upper intake manifold.
2004 Taurus/Sable, 9/2003
8/18/2019 Upper Manifold
5/6
303-01A-5 303-01A-5Engine — 3.0L (2V)
IN-VEHICLE REPAIR (Continued)
8. Connect the EGR tube to the EGR valve and
tighten the fitting.
12. Position the accelerator cable bracket and install
the bolts.
9. Position the upper intake manifold support
bracket and install bolt and nut.
13. Connect the accelerator cable, speed controlcable and throttle return spring to the throttle
body.10. Connect the vacuum hose and the EVAP return
tube.
11. Connect the TP sensor and the IAC electrical
connectors.
• Attach the harness retainer from the throttle
body stud bolt.
2004 Taurus/Sable, 9/2003
8/18/2019 Upper Manifold
6/6
303-01A-6 303-01A-6Engine — 3.0L (2V)
IN-VEHICLE REPAIR (Continued)
14. Install the pin-type retainers and the snow
shield.
16. Connect the battery ground cable. For additional
information, refer to Section 414-01.
15. Position the air cleaner outlet pipe, connect the
tubes and tighten the clamps.
2004 Taurus/Sable, 9/2003