CastoDur Diamond Plate

Wear Plate Solutions

Protection Against Abrasion, Erosion and Impact

Optimal solution for large area wear protection

Increased service life due to excellent homogeneity and the specifi c metallurgical characteristics

Easily welded and formed for custom component manufacturing

A wide range of custom overlays for every industrial application

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CDP® - Optimal Solution for Large Area Wear Protection

THE EUTECTIC DIFFERENCE

Process – CastoDur® Diamond Plate (CDP) is welded flat with flux cored wire and a controlled “cool” welding process that together create a coating with uniform hardness and exceptional wear properties. This unique welding technique minimizes the heat input to the base plate resulting in low dilution. The fast, controlled cooling creates an overlay with a dense, extremely tough microstructure that is consistent across the plate. The monitored cooling also promotes small, controlled cross checking that does not propagate into the base metal.

Conventional submerged arc methods result in uneven heating which produces high dilution, poor carbide formation and non-uniform hardness. Plates are produced on a drum and then flattened. The flattening process induces high stress which produces cracks that propagate deep into the overlay, and the base metal, and travel between the layers causing de-lamination and “chunking out” in service.

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0

2

4

8

10

12

14

16

18

20

6

Conventional wear plates delaminate and “chunk out” during service.

CDP wear plates extend the service life of parts up to 22x longerthan conventional wear plates.

XuperWave® – Eutectic produces unique weld bead geometry to combat fi ne particle abrasion. The directional change of the hardfacing on the XuperWave prevents particle tracking on the weld bead overlap and in the stress relief cracks (points most susceptible to start wearing). The zig-zag pattern of the XuperWave ensures that the stress relief cracks and weld beads are never aligned in the direction of the abrasive particle fl ow which means that you can cut your wear plate parts without any wasted material. This can result in a reduction in wear by up to 30% over conventional plates. Straight Bead XuperWave® Bead

65

03

11

2 &

21

2

Alloys – Eutectic is known worldwide for producing engineered alloys that combat all types of wear combinations. The company’s CDP plate is no exception. CDP wear plates are available in chromium carbide, complex carbides and borides, NanoAlloy®, tungsten carbide and a variety of weld types, including plasma transferred arc welded, and powder vacuum fused. Hardness values range from 54-71 HRC.

46

66

39

5N

46

24

46

03

18X

18X

22X

8X

11X 13

X

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Fused Plates: Metal alloy powder is vacuum fused to steel plate creating a uniform hardfacing with very few stress relief cracks. Fused plates provide maximum protection even with the thinnest of deposits, making this plate lightweight, easy to handle and easily formed into a tight radius.

Welded Plates: Traditional welded plate offers the optimum resistance to abrasion, erosion, impact and metal-to-metal friction. Available as-welded in straight or XuperWave® weld patterns.

Plasma Transferred Arc (PTA) Plates: PTA welded plates contain the highest carbide content with very low dilution. They are the ultimate solution for combined erosive and abrasive wear in the most demanding applications.

CDP® Wear Plate - Broadest Product Selection

* ASTM G65 average volume loss in mm3 after specimen is subjected to wear by dry sand abrasion.** Custom thicknesses available upon request.

Primary Protection Secondary Protection

PLATE

TYPE

AB

RA

SIO

N

ERO

SIO

N

IMPA

CT

COR

ROSI

ON

DESCRIPTION G65*HARDNESS

(HRC)TOTAL PLATE THICKNESS**

395N

WEL

DED HIGHEST ABRASION RESISTANCE

NanoAlloy® nano size ultra hard phases.

12 mm3 68-7110mm (3/8”)

13mm (1/2”)

19mm (3/4”)

4666

WEL

DED HIGHER ABRASION RESISTANCE

Complex carbides and borides.High-temperature.

17 mm3 61-648mm

(5/16”)10mm (3/8”)

13mm (1/2”)

19mm (3/4”)

4923

WEL

DED HIGHEST IMPACT RESISTANCE

Titanium carbide.24 mm3 54-57

13mm (1/2”)

19mm (3/4”)

4603

WEL

DED

Premium chromium carbide. 21 mm3 55-5910mm (3/8”)

13mm (1/2”)

19mm (3/4”)

4624

WEL

DED

Chromium carbide. 23 mm3 58-6110mm (3/8”)

13mm (1/2”)

19mm (3/4”)

112 FUSE

D Lightweight plate with hard nickelalloy matrix and tungsten carbide

particles.12 mm3 58-61

6mm (1/4”)

212 FUSE

D Lightweight plate with hard nickel/iron alloy matrix and tungsten

carbide particles.12 mm3 58-60

6mm (1/4”)

6503 PTA 65% tungsten carbide on a hard

nickel alloy matrix.10 mm3 61-65

7mm(5/16”)

9mm (3/8”)

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Complex chromium carbide plate PTA weld pattern

CDP 112 fused powder plate

Feed Hopper

Feed Screw

Exhaust Filter Cyclone TubesPans

FansBulldozer Blades

CastoLab Services - Maintenance & Repair Workshops

Facing daily production problems and the shortage of skilled welders many companies are outsourcing their maintenance and repair to the experts. Eutectic has over 100 years of maintenance expertise solving heavy industry’s toughest wear problems.

Our experienced CastoLab technicians will evaluate the wear phenomenon and provide you with the most reliable and cost effective solution. Often this means a combination of alloys and a specialized welding or thermal spray process only a manufacturer of the product can provide. Or, maybe a replacement wear plate part or pipe is the solution. We can provide new and semi-finished parts ready to be installed, saving you costly down time and labor in your maintenance operations.

No matter what the wear or joining challenge, our fully equipped and professionally staffed CastoLab workshop can help you.

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com

CDP 10-13 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

CastoLab Services Workshop12300 Carmen AvenueMilwaukee, WI 53022 USAP 800-558-8524 • F 262-255-5542

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