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U S E R G U I D E

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MODEL A-400

MINERAL ION RELEASING DEVICE FOR SPAS

COMMERCIAL

WARNING: Copper levels over 1ppm and a pH reading over 7.8 may cause copper to precipitate.

READ THE LABEL AND THE INSTALLATION AND OPERATION MANUAL BEFORE USING

KEEP OUT OF REACH OF CHILDREN

18800 Woodinville-Snohomish RdWoodinville, WA 98072

Tel. (425) 483-1877service@clearwaterspas.com

www.clearwaterspas.com

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AT T E N T I O N1. Ensure hardness, pH, alkalinity and TDS are within acceptable levels

(see Maintenance section in operating manual for details).

2. Excessive amounts of algae or bacteria must be controlled prior to installation.

3. Run the pump a minimum of 4 hours per day.

4. A residual of chlorine or bromine or alternative non-toxic oxidizer should be maintained to break down organics (sweat, hair, urine, make-up, sunscreen, etc.)

5. Keep your ion level between 0.2ppm – 0.6ppm. Test your water with the Copper Test Kit periodically to ensure ion level is within this range. Do not reduce the amount of sanitizer used until the ion level reaches 0.2ppm.

6. Shock may be required in cases of extreme weather conditions or increased bather loads resulting in high contaminants.

7. Do not plug the controller into a timer. It should always have power.

8. Install electrodes parallel to the water flow and ensure the tee is always full of water.

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INSTALLATION & OPERATION MANUAL

PLEASE CAREFULLY READ AND SAVE THESE INSTRUCTIONS

Thank you for purchasing Clearwater Spas CLEAR. This device will assist in controlling bacteria and algae in spas by augmenting the bactericidal and algicidal activity of primary disinfectants such as chlorine or bromine. Health Canada suggests 3 – 5ppm of free available chlorine in all spas. Regulated pools and spas must follow provincial, state or municipal guidelines.

TABLE OF CONTENTS

Important Safety Instructions .................................................................... 4How CLEAR Works ................................................................................... 6Quick Start Guide ..................................................................................... 8Grounding Instructions ........................................................................... 10Installation Instructions ........................................................................... 10The Digital Display ................................................................................. 12Operating Instructions ............................................................................ 14Maintenance ........................................................................................... 15Cleaning & Care ..................................................................................... 17Warranty ................................................................................................. 18Specifications ......................................................................................... 19Replacement Parts & Accessories .......................................................... 19Need help? ............................................................................................. 19

IMPORTANT SAFETY INSTRUCTIONS

When installing and using this electrical equipment, basic safety precautions should always be followed. Please read all instructions before using this system.

• Protect controller from direct elements (rain, sun). Installing underneath the spa skirt is recommended.

• To prevent corrosion and extend the longevity of your controller, add lithium grease to the inside of the pink connector before the mineral cell is plugged in.

• To reduce the risk of injury, do not permit children to operate this device.

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• Follow all aspects of the local and national electrical code(s) when installing this device.

• Install or locate this equipment only in accordance with the provided installation instructions.

• This unit is only water resistant when the mineral cell cable is plugged into the socket on the controller. Failure to do this may result in internal water damage.

• Use this equipment only for its intended use as described in this manual.

• This system should only be serviced by the manufacturer. Contact the manufacturer for examination, repair or adjustment.

• Do not operate this system if it has a damaged cord or plug.

• Do not immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Heavy bather loads may trigger the need for additional chlorine/bromine or oxidizer.

• Check the expiry date of the test kit as test results may be inaccurate if used after that date.

• Use a registered or scheduled spa sanitizer to maintain an appropriate chlorine/bromine residual in the water.

• The expected life expectancy of the mineral cell is 2 years under normal use conditions.

• When replacing the mineral cell, only use replacement cells having a label that clearly states that it is a replacement mineral cell for the mineral ion releasing device CLEAR.

• Refer to the Directions for use of your chlorine/bromine sanitizer for appropriate water parameters.

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CLEAR is a state of the art water management that is a Clearwater exclusive, combines four of the best technologies available to provide you the best fresh water experience. We can’t say this is a chemical free system, BUT the only time you need sanitizer in your water is when bacteria is present.

STAGE 1 Copper/Silver Ionization System: This helps dramatically reduce the amount of sanitizer you will have in your spa. Positively charged mineral ions are attracted to negatively charged particulates and helps the filter to work at its optimum performance.

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Why is it better? CLEAR helps eliminate red eyes, dry itchy skin, bleached out swimsuits, and the odor of chemicals.This system essentially transforms your spa into an oasis of mineral pure water.

To make CLEAR work at its optimum level, we have also included a 35 gallon per minute circulation pump. To put in in perspective, a Clearwater Spa working with our cleaning system and circulation pump, will put every drop of water through the filtration system 5 times an hour.

Most manufacturers use the jets pumps to do two jobs; filter the water on low speed and move water to the jets on high speed. We at Clearwater Spas believes it’s more important to dedicate a pump to 24/7 water filtration. Every Clearwater Spa includes a 24/7 circulation pump.

STAGE 2 Magnetic Field: In conjunction with the copper/silver ionization, this tee Water passes by the powerful magnetic field which polarizes molecules and gives water a positive (+) charge. This gives a silky smooth feel and eliminates the need for adding chemicals.

STAGE 4 Ozone Generator: Ozone allows you to use less chemicals. Ozone is a gas that eliminates particulates in the water and breaks down chloramines via oxidation.

STAGE 3 UVC Sanitizer: This is used to sanitize water in EPA-approved devices with little to no chemical sanitizer. Ultraviolet light is used by passing water over a focused wavelength ultraviolet (UV) lamp.

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QUICK START GUIDE

Items included with CLEAR:

• Copper testing Kit

• Four-in-one Test strips (alkaline, pH, calcium and chlorine)

• Bacteria test kit

• Bottle of Alkaline Up, pH Up, and pH Down

• Spa chlorine granulars

FIRST VISIT (1st Day):

1. Fill your hot tub with water to the appropriate level (check your spa manual for reference).

2. Test the alkalinity, pH, and calcium levels using the test strips provided. Adjust the water if necessary using the provided products.

3. If the TA (total alkalinity) and pH both need adjusting, correct the TA first. Reference the test strip to determine the levels. Plan to adjust the pH at the next visit. Your water should read as follows:

pH: 7.2-7.6

TA: 80-120 ppm

CH: 150-300 ppm

4. Setting the copper level: Set the ‘Ion/Action’ and ‘Large Dose’ values according to the operating manual. Set the‘Ion/Action’ first, then set the ‘Large Dose’. When the ‘Large Dose’ expires, test the water with the copper test kitprovided. The recommended range is 0.2-0.4 ppm. If the ion level is below 0.2ppm, run the ‘Large Dose’ functionagain and repeat until the range of 0.2-0.4ppm is reached.

5. Bacteria Test: Once the copper has reached optimum level, you may test water for bacteria by following the directionson the bacteria test kit provided. Use the bacteria test strips and repeat as needed. IMPORTANT! CLEAR IS DESIGNED TO WORK IN CONJUCTION WITH LOW LEVELS OF CHLORINE. A minimum of0.5 to 1 ppm is recommended by the EPA. Check the sanitization levels regularly. IMPORTANT! Do not use bromineor chlorine tablets.

If your spa tests positive for bacteria, immediately super-chlorinate your spa using spa chlorine only and do not usefor 8 hours.

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Your spa comes with an ozone system (an oxidizer) which burns up organic material (body oil, urine, etc.). Potassium Monopersulfate (spa shock) may also be needed as an oxidizer if bather load is unusually heavy. Two ounces of spashock for every 6-8 people or 6-8 uses is recommended.

SECOND VISIT (Week 2):

1. Check the pH and TA using the provided four-in-one test strips. Once your levels are set correctly, continue to check your levels weekly.

2. Check the copper level using the provided copper test kit. Once your levels are set correctly, continue to check yourlevels weekly.

THIRD VISIT (every week):

1. Check the pH and TA using the provided four-in-one test strips. Once your levels are set correctly, continue to check your levels weekly.

2. Check the copper level using the provided copper test kit. Once your levels are set correctly, continue to check your levels weekly.

GENERAL GUIDELINES:

A good guideline is to check filters after every 6-8 people have soaked in the tub, or every 6-8 uses. Use granular chlorine and/or spa shock as needed.

NOTE: Your system has a UVC germicidal bulb that needs to be replaced every 12-18 months. Check with manufacturers manual for details.

NOTE: Copper electrodes need to be replaced every 2-3 years and may need to be cleaned periodically depending on varying water conditions. See operation manual for details.

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GROUNDING INSTRUCTIONS

Caution: This system must be grounded while in use to protect the operator from electric shock. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This system is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Electrical Requirements

The electrical requirements are a 120 or 240-volt 60 Hz, AC only, 15+ AMP protected electrical supply. Please check the label on the back of the controller for voltage requirement. The retailer and manufacturer cannot accept any liability for damage to the equipment or personal injury resulting from failure to observe the correct electrical connection procedures.

INSTALLATION INSTRUCTIONS

CLEAR can be installed in under 30 minutes. The PVC tee is usually installed in the spa circulation system after the pump and heater. However, you may install the tee anywhere in the filtration system that it fits. Please follow these instructions:

1. Ensure hardness, alkalinity, pH and TDS are within acceptable levels (see maintenance section).

2. Excessive amounts of algae and bacteria should be controlled prior to start-up.

3. Turn off the pump.

4. Plan the placement of the tee and controller so that there is adequate cable length for the cell to reach the controller and the controller to reach the power source. A qualified electrician can extend the mineral cell cable if required using standard 18/3 cable.

5. Drain the water pipe in which you have chosen to install the tee.

6. Cut out a 2.5” section of the run of pipe where you have chosen to install the tee.

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7. Replace this part of the pipe with the tee and fasten with standard PVC primer and glue

8. Mount the controller with the screws provided on a suitable surface.

9. Connect cable from mineral cell into the controller.

10. Use your hand to turn the cell clockwise into the tee until it is secure. To ensure even wearing of electrodes, tighten the cell so that so water flows between the two metal prongs.

11. Plug into suitable ground fault protected outlet or power port on a spa pack

12. Do not reduce your current sanitizer until the ion level reaches 0.2 ppm.

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THE DIGITAL DISPLAY

Ionizing When the “Ionizing” light is illuminating, it confirms that the system is ionizing the water. To illuminate, the electrodes must be fully submersed in water, and current must be flowing from the electrodes into the water. The more ions that are being released into the water, the faster the light will blink. The light will look solid at maximum dose.

Ion/Action This setting represents the percentage of time in each hour the Ionizer is on for. The suggested setting follows in the operating instructions.

Large Dose Press this button to release the maximum amount of ions for the number of hours you choose. The display will count down the number of hours left. The system will return to the previously set Ion/Action setting when the large dose ends. Use this when the ionizer is first installed, upon re-filling, or after large amounts of rain or spillage.

“-” This button will decrease the setting for Ion/Action or Large Dose.

“+” This button will increase the setting for Ion/Action or Large Dose.

Program Lock This feature will lock the controller at the currently programmed settings. To lock the program, hold down the “-“ button and the “+” button simultaneously for 20 seconds. You will see “PL” (program lock) appear on the screen. To unlock, use the same process.

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TOPSIDE CONTROL

Ionizing When the mode of the controller is set to “Ion/Action” and the “Ionizing” light is illuminated on the controller, the area in the center of the topside control will illuminate in blue.

Large Dose Press the center of the logo to engage the “Large Dose” mode for the number of hours programmed on the controller. When “Large Dose” is active, the area in the center of the topside control will flash in blue. Once the cycle expires, the controller will go back to “Ion/Action”, the center area will illuminate in blue and the flashing will stop. To stop the Large Dose mode before the cycle finishes, hold down the button in the center of the logo for 10 seconds.

Turn Off Ionizing If the mineral level is too high, or you would like to shut off the ionizing for any other reason, hold down the button in the center of the logo for 10 seconds or until the blue light goes off.

Turn On Ionizing If the ionizing function has been turned off, press the button in the center of the logo to turn it back on. The center of the logo will illuminate in blue to indicate that the system is ionizing.

Cell Connection When the mineral cell is unplugged, the eletrode bars are not under water, or the cell is worn past its useful life, the light in the center of the topside control will flash red.

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OPERATING INSTRUCTIONS

1. Power Up Plug in the controller. The digital display will turn on.

2. Program Press the “Ion/Action” button to set the ion cycle time. Follow the guidelines below based on the gallons or liters you are ionizing.

3. Optional Press the “Large Dose” button to set the hours of large dose. You may set from 1 to 99 hours. Follow the guidelines below. When the large dose cycle is finished it will return to the previously set Ion/Action setting.

Model A-400 (Maximum 2,500 gal / 9,500 L)

Please note these are general guidelines only. You will need to adjust the levels based on your copper test kit readings. See the maintenance section for more information.

It will take approximately 2 days to attain the minimum copper residual of 0.2ppm and 5 days to attain the copper residual of 0.6ppm in the maximum spa volume stated above.

Liters Gallons Ion/Action Large Dose

750 200 11 11

1,500 400 19 21

1,900 500 24 27

3,800 1,000 35 37

5,700 1,500 53 55

7,550 2,000 72 75

9,500 2,500 90 95

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MAINTENANCE

1. Copper Ion Test: Using the included copper test kit, ensure ions are between 0.2 - 0.6 ppm; Test the ion level once a week until you have found the proper Ion/Action setting for your spa. Increase or decrease the Ion/Action setting as required. Carefully read and follow the instructions for your copper test kit. Check the expiry date of the copper test kit as test results may be inaccurate if used after that date.

2. Mineral Cell: The mineral cell that delivers minerals to the water must be checked every 6 months and will last roughly 2 years under normal use conditions. You can purchase additional cells from your authorized dealer. To replace your cell, simply turn old cell counterclockwise to release it from the tee. Use your hand to turn the cell clockwise into the tee until it is secure. To ensure even wearing of electrodes, turn until the two prongs are oriented such that water flows between them.

3. You will need to oxidize the water to break down excess organic matter (i.e. sweat, urine, makeup, suntan oils). Chlorine or bromine tablets are recommended over liquid shock as they are extremely stable and slow releasing. You may prefer a non-chlorine oxidizer such as Spaboss Energize (or equivalent brand) which is pH neutral. Your spa may be equipped with an Ozone generator which is also an effective oxidizer.

4. Keep the total alkalinity between 80 and 120 ppm.

5. Keep pH between 7.2 -7.8.

6. Keep calcium hardness between 200 and 300 ppm.

7. Keep total dissolved solids (TDS) between 500 and 2,000 ppm.

8. Ensure phosphates are at 100ppb or less by testing phosphates on an algae free spa (chlorine must be below 5ppm). If phosphates are above 100ppb use PHOSfree or similar product to remove the phosphates. Once the phosphates are below 100ppb, maintain with Pool Perfect+PHOSfree or similar. If phosphate levels continue to rise, the following may be the cause: fertilizers, organics, metal sequestering products, scale products, or extreme rainfall. The above will cause phosphates to continue to rise above what Pool

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Perfect+PHOSfree can maintain. It is important to reduce/eliminate the source of the phosphates for Pool Perfect+PHOSfree to work properly. If possible, prevent runoff from gardens and lawns from entering the spa. Remove leaves from the spa regularly and promptly.

9. You may need to add a clarifier or flocculent if you see cloudy water or fine particles in the water which the filter cannot catch. With the pump turned off, the clarifier clumps fine particles together and causes them sink to the bottom. When the particles have settled on the bottom of the pool they are easily removed by vacuuming. This is not a dangerous chemical and it is used in small quantities. Please follow the directions on the product label.

Note: ‘Stain and Scale’ or sequestering products conflict with CLEAR. If you use a stain and scale or other sequestering product, it will remove the CLEAR minerals from the water and neutralize new minerals for several weeks. Before adding a sequestering product, turn off the CLEAR controller by unplugging it from the power source, or turning down the ‘Ion/Action’ setting to 00 to preserve the life of the electrodes. After three to five weeks, you can turn the controller back on. You will need to ramp up the copper level to 0.2ppm to 0.6ppm again using the method described above. If you have iron or other contaminants in your source water, it can also be treated using a filter that attaches to your garden hose.

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CLEANING & CARE

Mineral Cell Electrodes: Some deposits may form on the electrodes depending on the water conditions. Clean the flat face of the electrodes using a smooth metal file and some water. The surface does not have to be polished; simply remove any traces of oxidization and other sediments.

System Controller Exterior Housing: The housing of the controller is made from a durable PVC plastic. Clean the outside with a mild soap and water; rinse and dry with a soft cloth. Do not use any type of household or abrasive cleaner.

System Controller Panel: Care should be taken in cleaning the controller panel. If the panel becomes soiled, wipe it with a cloth dampened slightly with water only. Dry with a soft cloth. Do not scrub or use any sort of chemical cleaners.

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WARRANTY

CLEAR carries a five (5) year limited warranty to be free from all manufacturing defects. This warranty does not include replacement mineral cells, which are subject to normal wear and must be replaced periodically. You must obtain a Return Materials Authorization (RMA) number from Customer Service before returning a product. The device will be repaired or replaced within fifteen business days following a claim. This warranty is in effect starting the date of purchase and is only applicable to units with an unopened enclosure and a serial number that is in its original unaltered state. This warranty does not apply to the following incorrect operating procedures, breakage, or (transport/impact) damages caused by fault, abuse, misuse, carelessness, misapplication, alteration, modification, improper maintenance, over voltage of the unit as well as act of God, fire, chemical alteration or natural corrosion or any other casualty. This warranty does not apply to the spa but solely to the components manufactured by ClearBlue Ionizer Inc.

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SPECIFICATIONS

Input Voltage: 120 or 240 Volts ACInput Frequency: 50 to 60 Hertz

Output Voltage: 12 VDCOutput Current: 2 AMP Max

Outside Dimensions: 5” x 3” x 2.5”Controller: 0-99 variable settings

Tee: 2” Slip x 2” Slip x 1 ½” Fipt S40 PVC TeeMineral Cell Size: 3” x ½” x 5/16” Each x (2) Bars

Mineral Cell Weight: 8 ouncesTypical Mineral Cell Life: 2 years

Capacity: Max 2,500

REPLACEMENT PARTS & ACCESSORIES

Description / Part NoController (120V) / A-400H

Controller (240V) / A-400UHMineral Cell / A-750E

2” PVC tee / PLA-85142

NEED HELP?

Contact your local dealer for assistance.Find a local dealer at

www.clearwaterspas.com