User Manual ProfiDrum Manager EN 1 · 2020. 12. 14. · - NEN-EN-ISO 12100-1 - NEN-EN-IEC 60204-1 The manufacturer declares to have complied with the safety requirements which are

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UserManualProfiDrumManager


June2016

Version1.00

ProfiDrum BV

Lopikerkapel Nederland

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Copyright © 2016 by ProfiDrum BV Lopikerkapel All rights reserved. This document or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of ProfiDrum. First Release, 2016

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DocumentRevisions

Date Version Number Document Changes

June 2016 1.0 Initial Release

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TableofContents

1 Introduction ....................................................................................................................... 51.1...Factory information ............................................................................................................ 51.2...Content of the package ..................................................................................................... 6

2 Important warning signs .................................................................................................... 73 Connecting your ProfiDrum Manager ................................................................................ 84 Understanding your ProfiDrum Manager .......................................................................... 9

4.1...Operating your filtration process ....................................................................................... 94.2...Operating your UVC ........................................................................................................ 114.3...Monitoring conditions ...................................................................................................... 124.4...Error conditions ............................................................................................................... 12Summary table ......................................................................................................................... 13

5 Network connectivity ....................................................................................................... 145.1...Supported platforms ........................................................................................................ 145.2...Connectivity module ........................................................................................................ 15

5.2.1 Access to internal Wi-Fi base station ..................................................................................... 155.2.2 Access to home network ....................................................................................................... 16

5.3...Using the Connectivity module ........................................................................................ 165.3.1 System ................................................................................................................................... 175.3.2 Cleaning ................................................................................................................................. 195.3.3 Sensors .................................................................................................................................. 205.3.4 Preferences ............................................................................................................................ 21

6 Information resources ...................................................................................................... 22

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1 Introduction

Congratulations with the purchase of your ProfiDrum Manager!

With the purchase of ProfiDrum Manager control unit you now own a high quality product which was built with the utmost care and precision.

Please read carefully and follow all instructions and tips before you install ProfiDrum Manager.

This manual is a simple guide to installing your ProfiDrum Manager, if you have any questions please do not hesitate to contact your dealer.

We recommend making a copy of the manual to keep in the immediate vicinity of your drum filter.

Please read and understand these instructions before attempting to install your ProfiDrum Manager control unit.

1.1 Factoryinformation

Manufacturer

ProfiDrum Holland

Sluisweg 5

3412 LA Lopik

Model Type: ProfiDrum Manager control-unit.

Applied CE Directives:

- New Machinery Directive (2006/42/EC) - Low Voltage Directive (2006/95/EC) - EMC Directive (2004/108/EC)

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Applied standards:

- NEN-EN-ISO 12100-1 - NEN-EN-IEC 60204-1

The manufacturer declares to have complied with the safety requirements which are determined from the safety requirements of the Machinery Directive. This product also overlaps with the safety requirements from the LVD and EMC directives.

1.2 Contentofthepackage

Your ProfiDrum Manager is designed with the “Plug & Play”-principle in mind, no additional wiring is required. All connectors comply to market-standards and should make connecting your ProfiDrum Manager easy!

The different power-sockets underneath your ProfiDrum Manager, and the power socket at the left, are marked with corresponding components you might use. These components come with your drumfilter or are bought additionally by yourself.

ProfiDrum Manager comes with a fully standardized sensor solution that is or must be mounted inside of your drumfilter.

Modifications to ProfiDrum Manager and /or sensor solutions void your warranty, for any modification a written consent of the manufacturer is mandatory.

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2 Importantwarningsigns

Below you will find an overview of “Warning” and “Information” signs and their meaning, you can find them both in this manual as on our products:

WARNING / RECOMMENDATION / GUIDELINE

This sign refers to warnings, recommendations and guidelines.

ROTATING / MOVING PARTS

Please ensure that all rotating parts including the internal fan are safe from contact while the motor is running. Operating the device with automatic restart can be a source of danger to operating personnel.

ELECTRICAL HAZARD

Electrical shocks can cause death or serious physical injury to personnel as well as pose risk to equipment. Ensure that no unauthorized persons are able to gain access to or come into contact with the device. Disconnect the device from the power supply before opening the device or the terminal box. Due to DC-link capacitors, hazardous high voltage may remain for up to 3 minutes after disconnecting from the power supply. Never operate the device without the mains being correctly earthed.

CORROSIVE SUBSTANCES

Corrosive substances may damage or destroy other substances including metals, skin tissue (chemical burns) and the eyes (possible permanent damage or even blindness). Hydrochloric Acid fumes may damage the respiratory tract if inhaled.

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3 ConnectingyourProfiDrumManager

ProfiDrum Manager is designed using the “Plug and Play” principle to prevent additional wiring. It is equipped with market-standard sockets and does not require any specific tooling for connecting.

At the bottom of the ProfiDrum Manager you will find:

- Power socket for drum motor - Power socket for high pressure pump - Power socket for circulation pump - Power connector to connect your ProfiDrum Manager to you power network - RJ45 connection to connect to a cabled network (when equipped with Internet

module)

At the sides you will find:

- Connector for the cabling - Power socket for UVC - (Optional) connector for external monitor (HDMI)

All connectors are labelled on the control unit itself, please attach and connect consistently.

*Electrical Hazard*

It is advised to turn off the incoming power (Main) at the circuit breaker during installation

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4 UnderstandingyourProfiDrumManager

ProfiDrum Manager contains automated programs to maximize the availability of your filtration system. The control unit itself is equipped with a “Power On/Off” switch, and two stainless steel push buttons that are equipped with LED light to communicate the base status of your system. These buttons are labelled “Status / Manual clean” and “UVC” and reside on the front of your control unit:

This chapter describes the different color conditions of the buttons and their meaning.

4.1 Operatingyourfiltrationprocess Power on your unit When you have connected all the appropriate cables, you are now ready to power ON your ProfiDrum Manager by operating the switch, and move this to “ON”. While the unit is initializing it’s programs, the top-button will be turn FLASHING GREEN. After initialization, the button will be colored PERMANENTLY GREEN. Your unit is then initialized and monitoring and managing your filtration system:

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Automatic cleaning When ProfiDrum Manager determines that a cleaning cycle is needed, it will initiate the cleaning and the button will change to a SLOW GREEN FLASHING mode. This means that your system is instructed to clean the filtration system: When the cleaning cycle is finished, it will automatically return to the initial state (PERMANENTLY GREEN). Manual cleaning In case you want to manually start a cleaning cycle, just PRESS AND HOLD the Status-button for about 2 seconds until it switches to cleaning mode indicated by a SLOW GREEN FLASHING mode. It will finish the cleaning procedure and return to the initial state.

When water is too low to operate, manually initiating cleaning will not be possible

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4.2 OperatingyourUVC

Your filtration is possibly equipped with a UVC unit to maintain algae-free water. Your UVC can be integrated with ProfiDrum Manager, and operated the dedicated UVC button:

If you have plugged in you UVC, the UVC button powers your unit ON or OFF. To power ON, please press the button on the unit, when powered ON this button will be lighted with a blue/purple color:

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4.3 Monitoringconditions

In case your filtration system is detecting low water and the low water protection is automatically enabled, ProfiDrum Manager will respond with a FLASHING RED mode. This status will be reported until the cause is resolved.

Also, when the filtration system detects even lower water and the dry-run protection mode is initiated, ProfiDrum Manager will respond with an FAST FLASHING RED mode.

In all conditions, it is strongly advised to check your system and resolve the issue. As ProfiDrum Manager is an adaptive system no actions need to be performed on the ProfiDrum Manager itself.

4.4 Errorconditions

In case ProfiDrum Manager detects it is unable to communicate with its sensors it will display an INTENSIVE RED FLASHING and INTENSIVE PURPLE/BLUE FLASHING mode using both buttons:

As this condition flags a malfunction for ProfiDrum Manager itself action is needed. In that case, it is advised to first check all cabling and connectors, and then restart ProfiDrum Manager to initiate the self-check as commenced during initialization!

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*Electrical Hazard*

Turn off the incoming power (Main) at the circuit breaker during checkup of cabling

Summarytable

The following table describes all conditions that are visually reported by ProfiDrum Manager:

Status / Manual clean

UVC Color Remark

Powered down

OFF OFF

UVC on - ON

UVC off - OFF

NORMAL operations

ON GREEN Steady green

Cover opened ON ON RED and PURPLE /

BLUE

Slowly flashing

Cleaning ON GREEN Slowly Flashing

Low water ON RED Slowly Flashing

Dry run protection

ON RED Fast Flashing

Error condition

ON ON RED and PURPLE /

BLUE

Intensive flashing, check cabling and restart for auto-check during initialization

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5 Networkconnectivity

Your ProfiDrum Manager can be integrated in your home-network using the Connectivity module. Using this module, you can connect to ProfiDrum Manager remotely using any device of choice.

5.1 Supportedplatforms

ProfiDrum Manager is designed to work with all industry-compliant browsers and has been approved to run on:

Internet Browsers

- Microsoft Internet Explorer version 11 with HTML5 support - Microsoft Edge browser - Safari version 8 and higher - Google Chrome

Operating systems

- Microsoft Windows 7 and higher - Apple OSX Maverick and higher - Several Linux-distributions that support modern browsers - Google Android v4.0 and higher - Apple iOS v8.0 and higher - Microsoft Windows Phone

To be able to access ProfiDrum Manager using a device, connectivity must be activated and initiated. Below you will find the possibilities ProfiDrum Manager has.

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5.2 Connectivitymodule

The Connectivity module enables the owner to access the rich functionality of the ProfiDrum Manager through a local network, or even from the internet! Supported by almost every device that is able to render HTML5 in a decent browser gives tremendous possibilities by supplying:

- Monitoring information. Real-time overview of the status of your filtration system - Reporting about important characteristics of your system like (historic) cleaning

cycle times, duration and results - Configuration of functionality parameters

ProfiDrum Manager with Connectivity module is equipped with a full-featured internal Wi-Fi access point, and can be integrated in home networks using a RJ45-connector.

It is NOT possible to add ProfiDrum Manager as Wi-Fi device to your local Wi-Fi network as we cannot control a steady signal to be used by ProfiDrum Manager other than using our own Access point directly integrated in the box. When you want to integrate ProfiDrum Manager in your own local network you have to use the RJ45-connector (see further below).

5.2.1 AccesstointernalWi-Fibasestation

When you have powered on your ProfiDrum Manager, a Wi-Fi access point with SSID “ProfiDrum_<unique number>” comes available. You can connect your device to this network by:

- Selecting the access point - Use the dedicated password “PDController” - Point your browser of choice on the connected device to: http://192.168.10.1

When you are in range of the access point you are able to have live information about your running system!

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5.2.2 Accesstohomenetwork

As your local network is not controlled by ProfiDrum we can’t offer you support for that. However, on our website you will find a rich base of information on how to deal with

firewalls, firewall rules, NAT (Network Address Translation) and using ports to be able to open up your domestic internet router for direct connectivity from internet to ProfiDrum Manager.

ProfiDrum offers the additional RJ45-connection as a service to the owner, and has configured that port for DHCP-protocol so it should be able to pick up an ip-address from your local ip-address pool.

Although an RJ45-connector implies the usage of a direct cable between your local access router and your filter (which is often not possible) ProfiDrum advises to use a Powerline-solution. This technology uses the local power cabling to send signals through and is considered a very feasible solution for your purpose.

5.3 UsingtheConnectivitymodule

When you have established a connection from your browser of choice to ProfiDrum Manager, you will see the home-screen that shows you a real-time and full status of your system:

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5.3.1 System

System – System overall

The system-parameter is an activity indicator While moving, you are good to go and presented with a real-time view on your system! In case of alerting, indication will be presented in red color to make sure you are not missing anything!

System – Status

The status-parameter has a default value of “IDLE” This means that your system is running normally, and ProfiDrum Manager is active without intervention.

It can have the following status indications:

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- FILTERING BASED ON WATERLEVEL. The system detected that a cleaning

cycle was needed, and started that. After finishing the cycle, the system returns to “IDLE”

- FILTERING BASED ON TIME. The system detected that a cleaning cycle was (still) not performed after one hour, and started an automatic cleaning cycle by itself. After finishing the cycle, the system returns to “IDLE”

- CHECK WATER LEVEL, combined with “Circulation” to OFF. The system detected a too low waterlevel, and the Dry-Run protection is commenced (hence, the circulation pumps shut down)

- ALARM, combined with “Circulation” to OFF. The system has sent out an alarm using the optional Alarming module that is also protected against power failure (SMS module)

System – Circulation

This parameter indicates whether or not the circulation pump(s) are running. The default value is “ON”. In case of disturbance this value can change to “OFF”.

System – Rinse

This parameter indicates the system is performing a rinse. The default value is “INACTIVE”.

System – UVC

This parameter indicates the UVC socket on the control unit is activated. As ProfiDrum Manager monitors this, all information about running time is available to the user and can be used to determine a change of UVC due to hours of usage.

System – Water level

This parameter indicates whether or not there is enough water in the system to be able to run. When the water level drops too low, it will signal this. Default value of this parameter is “Normal”.

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System – Cover

Your system is equipped with a cover switch that shuts down the system as soon as you open the cover. This is for protection purposes. The default value is “Closed”.

When the cover is opened you are NOT able to run your system until it is closed again. In that case, the parameter will display “OPENED” in a red color on the ProfiDrum Manager web-interface.

5.3.2 Cleaning

The “Cleaning”-tab of the main screen gives you a comprehensive overview of your cleaning cycles, and reports about:

- Time of cleaning - Duration of the cleaning cycle - Idle time representing the time between the last and previous cleaning cycle as

indicator for your water pollution. ProfiDrum advises to thrive for a cleaning each 15-30 minutes to remove debris out of your water as soon as possible.

It is accompanied by two gauges, that represent an estimated time till the next rinse and an average interval based on the last 10 cleaning cycles:

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5.3.3 Sensors

ProfiDrum Manager is equipped with technology to integrate different sensors. By default, it comes with an integrated temperature sensor and additional modules can be added. The “Sensors”-section displays actual and realtime values from your system. A refined color encoding displays possible deviation from an optimal situation to help you understand what is happening with your water or other liquid:

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Picture can vary, depending on available options and selections

5.3.4 Preferences

“Preferences” contain all possibilities to tailor your ProfiDrum Manager to your needs for those components that need to be flexible. Think about possibilities to set your local time and possibilities to reset the amount of UVC-hours after changing the UVC-tube for a new one.

It will also display information about your network configuration, as well as your serial number that you need when registering your product with ProfiDrum.

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6 Informationresources

More information about ProfiDrum and her products can be found at:

http://www.profidrum.com

Disclaimer

This document has been prepared with the utmost care. However, ProfiDrum accepts no liability for any inaccuracies within this document.

Please contact ProfiDrum or your dealer for any needed explanation or clarification of these instructions.

ProfiDrum is not liable for damages or injuries that occur as a result of not correctly following and/or neglect of the directions that are presented here in this manual.

All rights reserved to ProfiDrum

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Documents

User Manual ProfiDrum Manager EN 1 · 2020. 12. 14. · - NEN-EN-ISO 12100-1 - NEN-EN-IEC 60204-1 The manufacturer declares to have complied with the safety requirements which are