User Manual Vector Controller Accessories...Vector Controller Accessories Version 4.0.0 English Imprint Vector Informatik GmbH Ingersheimer Straße 24 D-70499 Stuttgart Vector reserves

User Manual

Vector Controller Accessories

Version 4.0.0 English

Imprint Vector Informatik GmbH

Ingersheimer Straße 24 D-70499 Stuttgart

Vector reserves the right to modify any information and/or data in this user documentation without notice. This documentation nor any of its parts may be reproduced in any form or by any means without the prior written consent of Vector. To the maximum extent permitted under law, all technical data, texts, graphics, images and their design are protected by copyright law, various international treaties and

other applicable law. Any unauthorized use may violate copyright and other applicable laws or regulations. © Copyright 2020, Vector Informatik GmbH. Printed in Germany. All rights reserved.

User Manual Contents

Vector Informatik GmbH Version 4.0.0 - I -

Contents

1 Introduction 3

1.1 About This User Manual 4 1.1.1 Certification 5 1.1.2 Warranty 5 1.1.3 Support 5 1.1.4 Trademarks 5 1.1.5 Proper Use and Intended Purpose 6

2 VCA0101 Breakout Box VC121-12 7

2.1 General Information 8

2.2 Implementation 8

2.3 Automotive Wiring Harness 9

3 VCA0201 JTAG Adapter VC121-12 12



3.3 Pin Assignment 15

4 VCA0301 Debugger VC121-12 16



4.3 Licensing 19

4.4 winIDEA Installation Guide 24

5 VCA0501 Evaluation System VC121-12 26



5.3 Communication channels 29

5.4 Control panel 32

6 VCA0601 Housing with Opening VC121-12 35



7 VCA0602 Housing with Mini USB Cable VC121-12 39



8 VCA-WH01 Wiring Harness VC-VCCU, VC-EVCC 44

8.1 General information 45


User Manual Contents

© Vector Informatik GmbH Version 4.0.0 - II -

9 VCA-WH02 Wiring Harness VC36B-12 48

9.1 General information 49


10 Appendix A: Addresses 52

11 Glossary 53

User Manual Introduction

© Vector Informatik GmbH Version 4.0.0 - 3 -

1 Introduction

In this chapter you will find the following information:

1.1 About This User Manual page 4

Certification

Warranty

Support

Trademarks

Proper Use and Intended Purpose



1.1 About This User Manual

To Find Information Quickly

This user manual provides you with the following access help:

> At the beginning of each chapter you will find a summary of the contents

> The header shows in which chapter of the manual you are

> The footer shows the version of the manual

> At the end of the user manual you will find a glossary to look-up used technical terms

> At the end of the user manual an index will help you to find information quickly

Conventions In the two tables below you will find the notation and icon conventions used throughout the manual.

Style Utilization

bold Fields/blocks, user/surface interface elements, window- and dialog names of the software, special emphasis of terms.

[OK] Push buttons in square brackets

File|Save Notation for menus and menu entries

MICROSAR Legally protected proper names and marginal notes.

Source Code File and directory names, source code, class and object names, object attributes and values

Hyperlink Hyperlinks and references.

<CTRL>+<S> Notation for shortcuts.

Symbol Utilization

This icon indicates notes and tips that facilitate your work.

This icon warns of dangers that could lead to damage.

This icon indicates more detailed information.

This icon indicates examples.

This icon indicates step-by-step instructions.

This icon indicates text areas where changes of the currently described file are allowed or necessary.



Symbol Utilization

This icon indicates files you must not change.

This icon indicates multimedia files like e.g. video clips.

This icon indicates an introduction into a specific topic.

This icon indicates text areas containing basic knowledge.

This icon indicates text areas containing expert knowledge.

This icon indicates that something has changed.

1.1.1 Certification

Quality Management System

Vector Informatik GmbH has ISO 9001:2010 certification. The ISO standard is a globally recognized standard.

1.1.2 Warranty

Restriction of Warranty

We reserve the right to modify the contents of the documentation or the software without notice. Vector disclaims all liabilities for the completeness or correctness of the contents and for damages which may result from the use of this documentation.

1.1.3 Support

Need Support? You can get through to our hotline by calling

+49 (711) 80670-200

or you can send a problem report to [email protected]

1.1.4 Trademarks

Protected Trademarks

All brand names in this documentation are either registered or non-registered trademarks of their respective owners.



1.1.5 Proper Use and Intended Purpose

Caution: The Accessories may only be operated according to the instructions and descriptions of this manual. The Products are exclusively designed for use by skilled personnel.

User Manual VCA0101 Breakout Box VC121-12


2 VCA0101 Breakout Box VC121-12


2.1 General Information page 8

2.2 Implementation page 8

2.3 Automotive Wiring Harness page 9



2.1 General Information

Figure

Article Number 89500

Properties The VCA0101 enables simple and standardized access to all pins of VC121-12 for measuring and testing purposes. All plug connections are available over 4mm lab connectors and D-SUB9 connectors.

Technical Details > External dimension: (32,5 x 18,7 x 5,6) cm

> Cable length: 50 cm

> Supply voltage: max. 16 V

> Max. power: 4A constant load – Lab connectors

> Weight: 2990 Gramm

> Contacts: 10 x D-SUB9-Connectors

102 x 4mm Lab connectors

2.2 Implementation

Quick Start > Connect the VC121-12 with the VCA0101

> Connect the power supply with the VCA0101 (at least with Kl 30A, Kl 30B, GND1 and GND2)

> Determine available supply voltage (if applicable adjust current limiting)

> Switch-on power

> ECU is ready for operation



LEDs The VCA0101 has eight LEDs that provide information on the following state of the device:

Kl30A – Kl30E, Ref. LIN:

These LEDs will glow if a voltage to the corresponding lab connector is applied.

VCC SS1, VCC SS2:

These LEDs indicate the status of the VC121 sensor supply, if enabled by the software which is constantly 5V (which is why the brightness here is constant).

Limitation > The VCA0101 can only be used in combination with a VC121-12.

> The VCA0101 shall only be used in the laboratory.

> The VCA0101 does not have an own current limiting and is therefore only intended for operation with current-limited power supply.

> Surge tests must not be carried out with the VCA0101.

> Do not carry the device on the cable set.

> Connected laboratory lines may not exceed a length of 10 meters.

2.3 Automotive Wiring Harness

Figure



Pin Assignment Plug 1:

ECU-Pin

VCA-Connector

Signal ECU-Pin

VCA Connector

Signal

1 GND Ground 42 CAN2_L CAN- Channel 2 LOW

2 OUT2 Digital Output 2,5A 43 CAN2_H CAN- Channel 2 HIGH

3 OUT1 PWM Output 2,5A 44 DIN14 Digital Input (LA)

4 KL30A Supply 45 DIN12 Digital Input (LA)

5 KL30B Supply 46 DIN9 Digital Input (LA wake-up)

6 CAN3_L CAN-Channel 3 LOW 47 DIN8 Digital Input (LA wake-up)

7 CAN3_H CAN- Channel 3 HIGH 48 DIN2 Digital Input (HA or LA)

8 OUT10 PWM Output 2,5A 49 DIN0 Digital Input (HA wake-up)

9 OUT11 PWM Output 2,5A 50 AIN19 Red. Analog Input 0..18V

10 FRA_BM FlexRay-Channel A BM 51 AIN21 Red. Analog Input 0..18V

11 FRA_BP FlexRay-Channel A BP 52 AIN6 Analog Input 0..5V

12 FRB_BM FlexRay-Channel B BM 53 AIN5 Analog Input 0..5V

13 FRB_BP FlexRay-Channel B BP 54 AIN2 Analog Input 0..5V

14 OUT8 PWM Output 1A 55 AIN0 Analog Input 0..5V

15 OUT9 PWM Output 1A 56 FIN3 Frequency Input

16 OUT7 PWM Output 2,5A 57 FIN0 Frequency Input

17 OUT4 PWM Output 1A 58 FIN4 Inductive Frequency Input

18 OUT6 PWM Output 1A 59 FIN7 Inductive Frequency Input

19 OUT5 PWM Output 1A 60 OUT14 Output 200mA

20 OUT3 PWM Output 2,5A 61 OUT15 Output 200mA

21 CAN1_L CAN- Channel 1 LOW 62 LIN1 LIN- Channel 1

22 CAN1_H CAN- Channel 1 HIGH 63 DIN19 Red. Digital Input (LA)

23 CAN0_L CAN- Channel 0 LOW 64 DIN13 Digital Input (LA)

24 CAN0_H CAN- Channel 0 HIGH 65 DIN11 Digital Input (LA)

25 AIN14 Analog Input 0..18V 66 DIN10 Digital Input (LA wake-up)

26 AIN15 Analog Input 0..18V 67 DIN3 Digital Input (HA or LA)

27 AIN16 Analog Input 0..18V 68 DIN1 Digital Input (HA wake-up)

28 AIN17 Analog Input 0..18V 69 AIN18 Red. Analog Input 0..18V

29 AIN13 Resistance Input 70 AIN20 Red. Analog Input 0..18V

30 AIN12 Resistance Input 71 AIN7 Analog Input 0..5V




34 AIN10 Resistance Input 75 FIN2 Frequency Input

35 CAN5_L CAN- Channel 5 LOW 76 FIN1 Frequency Input

36 CAN5_H CAN- Channel 5 HIGH 77 FIN5 Inductive Frequency Input

37 VCC_SS1 +5V Sensor Supply 78 FIN6 Inductive Frequency Input

38 GND Sensor Ground 79 OUT13 Digital Output 200mA

39 OUT0 Output 1A 80 OUT12 Digital Output 200mA

40 VCC_SS2 +5V Sensor Supply 81 LIN0 LIN- Channel 0

41 GND Sensor Ground



ECU-Pin

VCA-Connector

Signal ECU-Pin

VCA Connector

Signal

82 OUT23 PWM Output 2,5A 102 DIN5 Digital Input (HA or LA)

83 OUT22 PWM Output 2,5A 103 DIN6 Digital Input (HA or LA)

84 OUT21 PWM Output 2,5A 104 OUT38 PWM Output 200mA


86 OUT31 PWM Output 2,5A 106 CAN4_H CAN- Channel 4 HIGH

87 OUT30 PWM Output 2,5A 107 CAN4_L CAN- Channel 4 LOW

88 OUT27 PWM Output 2,5A 108 DIN16 Digital Input (LA)

89 OUT26 PWM Output 2,5A 109 BR_N BroadR-Reach BM

90 OUT18 PWM Output 2,5A 110 BR_P BroadR-Reach BP

91 OUT17 PWM Output 1A 111 DIN7 Digital Input (HA or LA)


93 OUT16 PWM Output 1A 113 OUT36 PWM Output 200mA

94 OUT29 PWM Output 1A 114 GND Ground

95 OUT28 PWM Output 1A 115 OUT33 PWM Output 1A

96 OUT25 PWM Output 1A 116 OUT35 Digital Output 6A

97 OUT24 PWM Output 1A 117 OUT32 PWM Output 1A

98 DIN18 Red. Digital Input (LA) 118 OUT34 Digital Output 6A

99 DIN17 Digital Input (LA) 119 KL30C Terminal

100 DIN15 Digital Input (LA) 120 KL30D Terminal

101 DIN4 Digital Input (HA or LA) 121 KL30E Terminal

Layout –

Pin Assignment

Plug 2:

User Manual VCA0201 JTAG Adapter VC121-12


3 VCA0201 JTAG Adapter VC121-12




3.3 Pin Assignment page 15




Figure


Properties The VCA0201 allows standard programming devices with a 14 pin header to connect a VC121-12. In addition, the VCA0201 has LEDs for signaling the supply and the reset signal, a key for triggering a reset and two switches for configuration of the reset and the LEDs.

Switch 1:

> On: Watchdog reset prohibit by debugger

> Off: Watchdog reset can’t be prohibited

Switch 2:

> On: LEDs activated

> Off: LEDs deactivated (option for quiescent current mode)



Technical Details > External dimensions: (4,0 x 3,45) cm

> Nominal voltage: 5V

LEDs > Green LED: Signals the 5V supply of the VC121-12. It is on while the 5V supply of the VC121-12 is active.

> Red LED: Signals the reset signal of the VC121-12. It is on while the reset signal is pulled to ground.

3.2 Implementation

Figure –

Assembly

Mounting-Kit

> 4 x distance bolt M2.5 x 7

> 8 x lens head screw M2.5 x 4

> 8 x lock washer M2.5

Assembly Instruction The VCA0201 must be screwed on the VC121 with the enclosed mounting kit, to relieve the programming connector of the VC121.



3.3 Pin Assignment

Pin Configuration The pin assignment of the 14 pin connector was chosen to enable direct connection of, common programming devices with 14 pin header.

Pin Signal Pin Signal

1 TDI 8 Not connected

2 Ground 9 Reset

3 TDO 10 TMS

4 Ground 11 5V Supply

5 TCK 12 Ground

6 Ground 13 Not connected

7 Not connected 14 Not connected

Note: In order to use the VCA0201 in an assembled housing, a special housing is available. It can be ordered as accessory VCA0601. For more details see Chapter 6.

User Manual VCA0301 Debugger VC121-12


4 VCA0301 Debugger VC121-12




4.3 Licensing page 19

4.4 winIDEA Installation Guide page 24




Figure

Built in VC121-12


Properties The VCA0301 allows the user to debug the controller software via the included iSYSTEM debugger and test software winIDEA. Compared to communication via XCP the instrumentation of the ECU software will be eliminated and leads to a reduction of bus and processor load. The Debugger supports standard debugging only. No trace is available using the VCA0301.



Technical Details > External dimensions: (5,0 x 3,45) cm

> Nominal voltage: 5V

4.2 Implementation

Figure –

Assembly

Assembly Instruction The VCA0301 must be screwed with the enclosed mounting kit on the VC121, to relieve the programming connector of the VC121.

Note: In order to use the VCA0301 in an assembled housing, special housings are available. They can be ordered as accessories VCA0601 and VCA0602. For more details see Chapters 6 and 7.



4.3 Licensing

Instruction The VCA0301 development hardware from iSYSTEM is working for 30 days (in a so called evaluation period) from the first time of use. In order to receive a 12-month permanent license, an INIT String is programmed into the VCA0301 by request

(see description below).

INIT String Request Instructions

> Install winIDEA (see instruction at the last page of this form)

> Start winIDEA and install Examples choosing menu item Help/Install Examples…

> Open the VC121 demo workspace from the Examples directory in the winIDEA installation directory:

...\iSYSTEM\winIDEA\examples\OnChip\PowerPC\MPC56xx\CPU\SPC56EC64 Vector VC121



> Next open the Hardware Configuration dialog from the ‘Hardware/Hardware…’ menu and make sure that your development hardware type is selected.



> Select the Communication tab, configure your specific communication and press the Test button in order to confirm that you have a working communication with the development hardware.

> Choose the License tab. The serial number of your hardware and the 'IDENT' key are displayed.



> Press the “Request INIT…” button

> Type in the Software License Serial number: see mounting kit

> Press Next

> Complete the registration data and press Next.

> Verify the method of sending and receiving the INIT string request and press Finish.



> If you selected an e-mail as a method of the delivery, the wizard will automatically create the email in your e-mail outbox and attach a file containing the INIT string request.

> If you have problems sending out the request within winIDEA by email, select FAX – create a text file as a method of delivery and send the generated file LICENSE.ILR in a separate email to [email protected]

> iSYSTEM sends you an email, normally the next working day, containing the INIT string and registration information. Copy the INIT string to the Windows Clipboard.

Start winIDEA again with the hardware attached and turned on. Open the License tab via the ‘Hardware/License…’ or Hardware/Hardware…’ menu.

> Press the ‘Paste INIT’ button.



The INIT string is automatically pasted from the clipboard into the dialog box.

> Press the ‘Program’ button and then confirm with ‘Yes’.

> A message appears after the license was programmed successfully.

> The License tab now displays the programmed license information.

4.4 winIDEA Installation Guide

Important Read the instructions below carefully!

Supported Operating Systems:

> Windows 7 / 8

> Windows Vista

> Windows XP

> Windows 2000

Recommended system configuration (for optimum Analyzer performance):

> 4-8 core CPU

> 8GB or more RAM

> 100GB free space on the TEMP drive. The drive should be defragmented.

A less capable PC (e.g. single core) will also work just fine for basic on-chip debugging while trace, profiler and coverage will yield shorter session times and slower general performance – depending also on the specific target microcontroller and the frequency at which it operates.



Please follow the steps below for installation:

> VCA0301 is supported by winIDEA Build 9.12.276 or higher

> Be sure that you have the administrator rights for the installation! Insert winIDEA DVD and perform a full installation from the DVD.

> Please check www.isystem.com for newer winIDEA versions

User Manual VCA0501 Evaluation System VC121-12


5 VCA0501 Evaluation System VC121-12




5.3 Communication channels page 29

5.4 Control panel page 32




Figure




Properties VCA0501 is a control panel that provides access to various communication channels as well as to digital and analog inputs and outputs for driving the VC121-12. They can be operated either via a switch unit on the interface, or they can be externally shunted and connected to test hardware via a SUB-D 44 connector.

Technical Details Sensor supply: 12 V (External Power supply: 12 V (DC) / 1,25 A, 3 pin connector) not included

> Available communication channels:

> 2x CAN High-Speed

> 2x LIN

> 1x Automotive-Ethernet (BroadR-Reach)

> 1x FlexRay (Dual-Channel)

> Inputs:

> 6x Analog (3x Fader, 1x LDR, 1x Rotary switch)

> 15x Digital (4x Taster, 2x Switch, 2x Changeover switch)

> Outputs:

> 12x LED (9x PWM)

> 2x DigOut out of D-Sub 44

One Output is designed to show fault diagnose. It is possible to switch between “Normal” (LED is connected). “OpenLoad” (nothing is connected), and “Short-to-Bat” (short circuit to supply voltage).



5.2 Implementation

LEDs VCA0501 has two LEDs that provide information on the following state of the device:

Power LED:

The LED is on when the device is properly connected to the power supply.

Run LED:

The LED flashes when the software is running on the VC121-12, which is connected to the VCA0501.

Power Supply VCA0501 must be supplied with 12 V (DC) / 1,25 A. It can be purchased as an accessory at Vector (article 05024, Vector Power Supply 12V/1,5A)

5.3 Communication channels

Properties On the back of the VCA0501 the automotive bus systems CAN, LIN, FlexRay and BroadR-Reach are led out. These are directly connected to the VC121-12. To connect an interface with double occupancy (2xCAN, 2xLIN) a CANcabe2Y is necessary, which can be purchased as an accessory at Vector.

CAN The CAN channels in the control unit have no internal termination. Therefore, a termination must be provided in the wiring harness. (Terminating resistors for CAN with D-SUB connectors can be purchased as an accessory from Vector (article: CANterm 120, article number: 05004. Details can be found at www.vector.com/int/en/products/products-a-z/hardware/accessories/cables-and-adaptors/#c52180)

> CAN 0

> CAN 1

Pin assignments of the CAN channels:



LIN The two same names LIN channels of VCA0501 are directly connected to the LIN channels of VC121-12.

> LIN 0

> LIN 1

Pin assignments of the CAN channels:

FlexRay The FlexRay channels in the control unit have no termination. Therefore, a termination must be provided in the wire harness. (Terminating resistors for FlexRay with D-SUB connectors can be purchased as an accessory from Vector. FlexRay: http://vector.com/vi_cable_de.html)

Pin assignments of the FlexRay channels:

BroadR-Reach The BroadR-Reach interface of VCA0501 is directly connected to the BroadR-Reach interface of VC121-12. (When manufacturing a wire harness for BroadR-Reach it is important to consider the proper wave impedance of the pair).

Pin assignments of the BroadR-Reach channels:

Extension Interface All inputs and outputs of the control panel can be taken out at the extension interface. The inputs and outputs which are already been used on the control panel are for testing purposes only and must not be used as a power output. Additional signals which are connected to the VC121-12 can be used as external inputs and outputs. The outputs may only load with max. 100 mA, otherwise the power supply will be overloaded.



Pin assignments of the SUB-D44 connector:

Grayed signals (in the table below), are connected to the front panel.

*/ ** Slide Switch (INT position): intern pairwise connected (VCA0501 normal

operation). In EXT-position separated (signal manipulable).

Pin Signal Pin Signal

1 OUT29 23 AIN4

2 OUT1 24 OUT13

3

AIN3;directly connected with VC121-12 *

25 DIN7

4

OUT14;intern connected with LED Digital Out 12**

26 DIN5

5 OUT21 27 DIN2

OUT22 28 DIN8

7 DIN15 29 DIN3

8 DIN13 30 AIN0

9 VCC_SS2 31 GND

10 DIN11 32 VIN_12V_Fused

11 DIN10 33 GND

12 AIN15 34

OUT14_Switched;directly connected with VC121-12 **

13 FIN2 35 not connected

14 DIN17 36 AIN1

15 AIN14 37

AIN3_Fader; intern connected with Analog Input 3*

16 OUT16 38 OUT0

17 OUT4 39 OUT12

18 OUT5 40 DIN6

19 OUT6 41 DIN4

20 OUT7 42 DIN9

21 OUT8 43 DIN0

22 AIN2 44 DIN1



5.4 Control panel

Analog Inputs Analog inputs AIN 1-3 are implemented by slider controls. The light-dependent Resistor (LDR) changes the voltage at the input ANI4. The voltage range of all AINS equates to 5V. This voltage is derived from the sensor supply 1 (VCC_SS1) of the VC121-12.

The slide control is connected to the following ports on the VC121-12 and pins on the SUB-D 44 connector:

Analog Inputs Function on VC121-12 PIN (SUB-D 44)

Controller 1 AIN1 36

Controller 2 AIN2 22

Controller 3 AIN3 3 / 37 (at INT-Position)

LDR AIN4 23



PWM Outputs The Pulse-width modulation (PWM) outputs are implemented with LEDs as visual indicators. OUT9 has a special function and is used for evaluation of the control unit diagnosis. The switch position can switch between normal operation (left), open load (center) and short to VCC (right)

The LEDs are connected to the following ports on the VC121-12 and pins on the SUB-D 44 connector:

PWM Outputs Function on VC121-12 PIN (SUB-D 44)

1 OUT1 2

2 OUT29 1

3 OUT16 16

4 OUT4 17

5 OUT5 18

6 OUT6 19

7 OUT7 20

8 OUT8 21

9 OUT9 Not connected

Digital Outputs The states of the digital outputs are visualized via LEDs:

The digital outputs are connected to the following ports on the VC121-12 and pins on the SUB-D 44 connector:

Digital Inputs Function on VC121-12 Pin (SUB-D 44)

10 OUT12 39

11 OUT13 24

12 OUT14 34 / 4 (at INT-Position)



Rotary Switch The rotary switch is a 12-stage switch. The switchable voltage range extends from GND (position 1) to 5V (position 12). This voltage is derived from the sensor supply 1 (VCC_SS1) of the VC121-12.

Digital Inputs The digital inputs are implemented as switches and pushbuttons.

The sliders are connected to the following ports on the VC121-12 and to the following pins on the SUB-D 44 connector:

Digital Inputs Function on VC121-12 Pin (SUB-D 44

Button

B1 DIN1 (wake up) switching to 12 V 44

B2 DIN2 (High Active) switching to 12 V 27



Switch

S1 DIN0 (wake up) switching to 12 V 43

S2 DIN5 (High Active) switching to 12 V 26

Changeover switch

C1

DIN8 & DIN9 (wake up & Low Active) switching to GND

28 & 42

C2

DIN6 & DIN7 (High Active) switching to 12V

40 & 25

User Manual VCA0601 Housing with Opening VC121-12


6 VCA0601 Housing with Opening VC121-12







Figure


Properties The VCA0601 is a variation of the VC121 housing. The large opening allows an easy access to various interfaces.

Accessories like VCA0201 and VCA0301 can be used easily.

Technical Details > 1 x housing faceplate with integral cable

> 1 x housing subshell

> 2 x heat-conductive pad

> 6 x self-tapping screw M3x9mm

> 4 x self-tapping screw M3.5x10mm

Note: The VCA0601 can be used as a housing variation for the use with VCA0501.



6.2 Implementation

Assembly Instruction 1. Attach Gap Pads

> clean the contact area of the housing faceplate with a dry cloth

> mount the Gap Pads in correct position

2. Assembly: PCB into housing faceplate

> contribute the PCB with the “upper side” into the housing faceplate

> screw the PCB with the included screws (6xM3x9mm) into the housing faceplate (torsional moment=1,5Nm alternative hand-tight)



3. Assembly: housing subshell into housing faceplate

> place the housing subshell on the PCB (“bottom side”)

> screw the housing subshell with the included screw (4xM3,5x10mm) into the housing faceplate (torsional moment=3Nm alternative hand-tight)

User Manual VCA0602 Housing with Mini USB Cable VC121-12


7 VCA0602 Housing with Mini USB Cable VC121-12







Figure


Properties The VCA0602 is a variation of the VC121 housing. The opening sideways allows an easy access to the Debugger Interface VCA0301.

Technical Details > 1 x housing faceplate with integral cable

> 1 x housing subshell

> 2 x heat-conductive pad

> 6 x self-tapping screw M3x9mm

> 4 x self-tapping screw M3.5x10mm

> 1 x Mini USB Cable (2M PATCH CORD W_CAP)

Note: The housing VCA0602 is manufactured to use the VCA0301 (Debugger) in a closed environment. The PCB and debugger are protected against solid particle. Protection against liquid ingress is not ensured!



7.2 Implementation

Assembly Instruction 1. Assembly: housing faceplate

> check if the rubber seal exists

> press DAE-Valve till it snaps into place

2. Attach Gap Pads

> clean the contact area of the housing faceplate with a dry cloth

> mount the Gap Pad in correct position



3. Connect VCA0301

> connect the Micro-USB-Cable, (inside the housing) with the VCA0301 (which is fixed on the PCB)

> form the cable into a loop (like in the picture)

4. Assembly: PCB into housing faceplate

> contribute the PCB with the “upper side” into the housing faceplate

> screw the PCB with the included screws (6xM3x9mm) into the housing faceplate (moment of a torque=1,5Nm alternative hand-tight)



5. Assembly: housing subshell into housing faceplate

> place the housing subshell on the PCB (“bottom side”)

screw the housing subshell with the included screw (4xM3,5x10mm) into the housing faceplate (moment of a torque=3Nm alternative hand-tight)

6. Connect Micro-USB cable (outside)

> connect the Micro-USB cable to the external Micro-USB socket (sealed connection)

External Micro-USB Cable

An external Micro-USB cable can be purchased as an accessory at Vector (article 89507, VCA0602 USB-Cable 2.0m Patch)

User Manual VCA-WH01 Wiring Harness VC-VCCU, VC-EVCC


8 VCA-WH01 Wiring Harness VC-VCCU, VC-EVCC


8.1 General information page 45




8.1 General information

Figure


Properties The VCA-WH01 (89516) wiring harness is designed to be used in combination with the VC-VCCU/ VC-EVCC ECU. It is a passive electrical component, which is used to connect an ECU with sensors, actuators and signals. The user is free to connect the open ends to the desired connectors or equipments.

Technical Details > Cable length: 250 cm



Schematic Drawing

Connectors ECU Connector

Harness Connector X300

Vector 516



8.2 Pin Assignment

Pin Configuration

ECU Connector X300 Cable Cable Ends

Pin Name Function Color Labeling

2A PTC0 AIN0 BK PTC0

2B VCC_SS VCC SS RD VCC_SS

2C CAN0_H CAN OG/BK CAN0

2D CAN0_L CAN OG/BN

2E CAN1_H CAN OG/BK CAN1

2F CAN1_L CAN OG/BN

2G CAN2_H CAN OG/BK CAN2

2H CAN2_L CAN OG/BN

2J CP PLC BK CP

2K PP PLC BK PP

2L PE PLC BK PE

2M GND GND BK GND

3A PTC1 AIN 1 BK PTC1

3B SS_GND SS GND BK SS_GND

3C CAN0_SHIELD0 CAN0_SHIELD0 BK CAN0_SHIELD0

3D CAN0_SHIELD1 CAN0_SHIELD1 BK CAN0_SHIELD1

3E CAN1_SHIELD0 CAN1_SHIELD0 BK CAN1_SHIELD0

3F CAN1_SHIELD1 CAN1_SHIELD1 BK CAN1_SHIELD1

3G CAN2_SHIELD0 CAN2_SHIELD0 BK CAN2_SHIELD0

3H CAN2_SHIELD1 CAN2_SHIELD1 BK CAN2_SHIELD1

3J HS_OUT0 HS_OUT0 BK HS_OUT0

3K HS_OUT1 HS_OUT1 BK HS_OUT1

3L FB_OUT0 FB_OUT0 BK FB_OUT0

3M FB_OUT1 FB_OUT1 BK FB_OUT1

4A PTC2 AIN 2 BK PTC2

4B POS_FB POS_FB BK POS_FB

4C DIN_GND DIN_GND BK DIN_GND

4D DIN DIN BK DIN

4E LED_GND LED_GND BK LED_GND

4F LED0 LED0 BK LED0

4G LED1 LED1 BK LED1

4H LED2 LED2 BK LED2

4J HS_OUT2 HS_OUT2 BK HS_OUT2

4K HS_OUT3 HS_OUT3 BK HS_OUT3/KL15

4L HS_OUT4 HS_OUT4 BK HS_OUT4

4M VCC_KL30 VCC_KL30 RD VCC_KL30

User Manual VCA-WH02 Wiring Harness VC36B-12


9 VCA-WH02 Wiring Harness VC36B-12


9.1 General information page 49




9.1 General information

Figure


Properties The VCA-WH02 (89517) wiring harness is designed to be used in combination with the VC36B-12 ECU. It is a passive electrical component, which is used to connect an ECU with sensors, actuators and signals. The user is free to connect the open ends to the desired connectors or equipments.

Technical Details > Cable length: 250 cm



Schematic Drawing

Connectors ECU Connector

Harness Connector X300

9.2 Pin Assignment

Pin Configuration

ECU Connector X300 Cable Cable Ends

Pin Name Function Color Labeling

1M VCC_KL30 KL30 rd VCC_KL30

4M GND ECU Ground bk GND

1A CAN0H High Speed CAN or/bk CAN0

1B CAN0L High Speed CAN or/bn



1C CAN1H High Speed CAN or/bk CAN1

1D CAN1L High Speed CAN or/bn

1E CAN2H High Speed CAN or/bk CAN2

1F CAN2L High Speed CAN or/bn

1G CAN3H High Speed CAN or/bk CAN3

1H CAN3L High Speed CAN or/bn

2A LIN0 LIN Master bk LIN0

1J RX+ 100Base-TX Ethernet wh

100Base-TX 1K RX- 100Base-TX Ethernet bu

2J TX- 100Base-TX Ethernet or

2K TX+ 100Base-TX Ethernet ye

4A BR0- BroadR-Reach™ wh BR0

4B BR0+ BroadR-Reach™ bu

4C BR1+ BroadR-Reach™ bu BR1

4D BR1- BroadR-Reach™ wh

4E BR2- BroadR-Reach™ wh BR2

4F BR2+ BroadR-Reach™ bu

4G BR3+ BroadR-Reach™ bu BR3

4H BR3- BroadR-Reach™ wh

4J BR4- BroadR-Reach™ wh BR4

4K BR4+ BroadR-Reach™ bu

2D DIN0 Digital/Analog Input bk DIN0

2E DIN1 Digital/Analog Input bk DIN1

2F DIN2 Digital/Analog Input bk DIN2

2G DIN3 Digital/Analog Input bk DIN3

2L HS_OUT0 PWM Output 1 A bk HS_OUT0

3M HS_OUT1 PWM Output 1 A bk HS_OUT1

2M HS_OUT2 PWM Output 1 A bk HS_OUT2

1L HS_OUT3 PWM Output 1 A bk HS_OUT3

2H GND ECU Ground bk GND

2B GND ECU Ground bk GND

2C GND ECU Ground bk GND

3A

Pins are not connected. Pins are not tightened. IP40 applies for VC36B-12.

3B

3C

3D

3E

3F

3G

3H

3J

3K

3L

4L

User Manual Appendix A: Addresses


10 Appendix A: Addresses

Addresses on Vector homepage

Please find the contacts of Vector Informatik GmbH and all subsidiaries worldwide via:

http://www.vector.com/vi_addresses_en.html

User Manual Glossary


11 Glossary

AIN Analog Input BR BroadR-Reach DAE/ PCU Druckausgleichselement/ Pressure Compensation Unit

DC Direct Current

DigOUT Digital Output

DIN Digital Input

D-SUB The D-subminiature or D-sub is a common type of electrical connector. They are named for their characteristic D-shaped metal shield

ECU Electronic Control Unit

EXT Extern

FIN Frequency Input FR FlexRay

GND Ground

HA High Active

I/O Input / Output

INT Intern

JCOMP JTAG Compliancy

KL Terminal (Klemme)

LDR Light-Dependent Resistor

LED Light-Emitting Diode

LA Low Active

OUT Output PCB Printed Circuit Board

PLC Power Line Communication PWM Pulse Width Modulation

RAM Random Access Memory

Ref. LIN Reference Voltage Local Interconnect Network

TCK Test Clock

TDI Test Data Input TDO Test Data Output TMS Test Mode Select VCA Vector Controller Accessories

VCC SS Sensor Supply

VIN Voltage Input

VREF Reference Voltage Debugger

winIDEA winIDEA is iSYSTEM’s Integrated Development Environment, which contains all necessary tools for embedded software development and test.

XCP XCP or "Universal Measurement and Calibration Protocol" is a network protocol originating from ASAM for connecting calibration systems to electronic control units, ECUs.

User Manual Glossary


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User Manual Vector Controller Accessories...Vector Controller Accessories Version 4.0.0 English Imprint Vector Informatik GmbH Ingersheimer Straße 24 D-70499 Stuttgart Vector reserves