13
Simon Manser, BP Exploration for Hydro14 Using Close Range Photogrammetry to meet Offshore Platform Construction and Installation Requirements For External Presentation

Using Close Range Photogrammetry to meet Offshore … Platform Construction and Installation Requirements . ... • Survey the flange/nozzle connections for pre -fabrication ... Final

Embed Size (px)

Citation preview

Simon Manser, BP Exploration for Hydro14

Using Close Range Photogrammetry to meet Offshore Platform Construction and Installation Requirements

For External Presentation

Clair Phase II Project - “Clair Ridge”

• UKCS West of Shetland - water depth 141

metres • Two fixed steel platforms DP & QU • Jacket installation in 2013, topsides

2015. • 168Te pre-drill template installed at DP

location (2011) • DP Jacket fitted over template, using

docking piles

For External Presentation

Photogrammetry – • Delivering 3D spatial models from 2D photos MEEX – Metrology in Extreme Environments • Accuracy:

• Achievable -1:5000 • Quoted - 1:2000

MEEX – Equipment • Surface Photogrammetry acquired using: • Canon EOS 5D Mark II“Full Frame” (21mpix) • Two lenses, 17-40mm & 70-200mm • Subsea Photogrammetry acquired using: • Kongsberg OE14-208 ROV mounted camera (5mpix) • Equivalent to 38-140mm

Fit Esic Photogrammetry

Kongsberg OE14-208

For External Presentation

Fit Esic Processing Methodology

Free Bundle Adjustment – Minimal Control • Requires 20 images for initial free bundle adjustment

• Uses a combination of triangulation and resection

• Minimum of one scale bar to be visible in approximately 10% of the images to determine the camera parameters

• Adjustment is reliant on Epipolar Geometry

• Model globally expanded using regular free bundle adjustments with self calibration

For External Presentation

Subsea Installation Positioning Tolerances

• Template - As-Built Requirement: • Template orientation: ±0.5° • Global template location: ±0.5m • Template level: ±0.1° Installation & as-built achieved using: • Wideband LBL array • CDL ring laser gyros & mini-tilt package • Digi-quartz leveling Template as-built used for photogrammetric model orientation

• Docking Piles - As-Built Requirement : • Pile verticality: ±0.1° • Pile separation: ±50mm As-built results derived using:

• Fit Esic “MeeX” close range photogrammetry • Verification by LBL & attitude sensor

Temporary Pile Docking Guides

For External Presentation

Introducing…

• Pile Measurement 1) Formation of best fit plane using collinear equations

2) Define the intersecting line between two planes (plane geometry)

Subsea Photogrammetric Docking Pile Computation

Image 1 Image 2

Edge of Pile

(from image 2)

Line of Intersection

Determining Pile Centre 3) Combining multiple lines of intersection with tangential plane equations

Image 1 Image 2

Pile

Tangential Plane

TOP VIEW

Line of Intersection

• MEEX global model point accuracy (2-sigma): 6.9mm • Docking pile angular uncertainty: 0.06º and 0.09º respectively

Subsea Results – Photogrammetry QA

COMPANY METHOD DP1 Verticality

DP1 Lean Direction

DP2 Verticality

DP2 Lean Direction

DP1 – DP2 Separation

Fit Esic Photogrammetry 0.52° 247.42°(G) 0.96° 326.36°(G) 27.946

FSL (UK) Cruciform + LBL 0.72° 256.95°(G) 0.96° 334.19°(G) 27.933

BP Cruciform + LBL 0.77° 257.23°(G) 0.96° 334.30°(G) 27.926

For External Presentation

DP1 DP2

Jacket Topside Dimensional Control

• Jacket Installation Positioning (HMC/DOF) • DP Jacket installed over existing piles.

• QU installed relative to DP

• Photogrammetry Scope of Work (Fit Esic)

The scope of work was to:

• Survey the flange/nozzle connections for pre-fabrication of hook up spools

• Confirm leg ovality at cut level for primary and secondary stab-in cones (6 in total)

Using existing imagery Fit Esic also delivered:

• The verticality and orientation of the Jacket

• The planarity of the leg cuts

• The leg separation post installation

• The leg cut elevation

• The location (surface and seabed) of QU relative to DP

For External Presentation

Model Processing: Defining the Z-plane for verticality

• All leg cuts (12 in total) processed with existing imagery to define Z reference plane • Retrospective process that is not possible using traditional dimensional control techniques

For External Presentation

Introducing… Model Processing: Creating & Orientating the Models

The Process

1) Define the CRS 2) Create a surface model 3) Orientate the surface model 4) Merge the surface model with the jacket

yard as-built model

For External Presentation

Model Processing: Jacket Verticality Results

DP Platform DOF (UK) HMC Fit Esic Pitch 0.25º 0.09º 0.08º

Roll -0.32º -0.03º -0.05º

QU Platform DOF (UK) HMC Fit Esic Pitch 0.05º 0.01º 0.05º

Roll -0.03º -0.01º -0.05º

• DOF (UK) results derived from Octans HPR sensor • HMC results derived from optical level

Verticality Results

For External Presentation

Surface Photogrammetric Model Accuracy

Relative Model – Initial Scope of Work Model Final Model Accuracy (mm) at 2 Sigma

QU 2.2 DP Tower West 0.5 DP Tower East 1.4

Model Best Fit RMS error (mm) QU 2.4

DP Tower West 4.6 DP Tower East 2.6

Global Model – Retrospective Processing for Additional Scope of Work

Relative free bundle adjustment

Relative model best fitted to global control

For External Presentation

Clair Phase II Project - “Lessons Learned”

Primary Benefits (MEEX Close Range Photogrammetry)

• Efficient – fast acquisition resulting in significant time saving • Safe - reduced HSSE exposure • Flexible - ancillary data provides retrospective processing capability without re-

mobilising to the field. Primary Constraint • Processing time - suitable when results are required within 2-4 weeks.

For External Presentation