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Nationaal Lucht- en Ruimtevaartlaboratorium – National Aerospace Laboratory NLR
Using Phased Array Beamforming to Identify Broadband Noise Sources in a Turbofan Engine
Pieter SijtsmaNational Aerospace Laboratory NLRDepartment of Helicopters and Aeroacoustics
12th CEAS Workshop, 23-24 October 2008, Bilbao 2
PROBAND rig testing at AneCom
Intr
od
uct
ion
AneCom-AeroTest facility (near Berlin)anechoic hall
RR fan rig
12th CEAS Workshop, 23-24 October 2008, Bilbao 3
NLR contribution to rig tests
Intr
od
uct
ion
rotor stator
intake ring bypass ring
liner
picture by Assystem UK
drooped intake
12th CEAS Workshop, 23-24 October 2008, Bilbao 4
Non-uniform arrays for azimuthal mode detection
Intr
od
uct
ion
-40
-35
-30
-25
-20
-15
-10
-5
0
-200 -160 -120 -80 -40 0 40 80 120 160 200mode
dB
array response of single azimuthal mode
12th CEAS Workshop, 23-24 October 2008, Bilbao 5
Merits of azimuthal mode detection
Valuable for tonal noiseGives information about noise generating mechanisms:
– Rotor alone noise– Rotor/stator interaction noise– Interaction by steady distortion
Gives information about liner performance
Less valuable for broadband noiseGives information about liner performanceInformation about noise sources is limitedNo detailed information about source location, e.g.:
– rotor or stator – leading edge or trailing edge– spanwise or concentrated at the blade tips
Intr
od
uct
ion
12th CEAS Workshop, 23-24 October 2008, Bilbao 6
Possible added value by phased array beamforming
Intr
od
uct
ion
‘slat horn’
landing gear
engine outlet
nose wheel
wind tunnel measurement fly-over measurement field measurement
12th CEAS Workshop, 23-24 October 2008, Bilbao 7
Intr
od
uct
ion
Beamforming: stationary and rotation focus (1)
Stationary focus Rotating focus
from [Sijtsma-2001]
12th CEAS Workshop, 23-24 October 2008, Bilbao 8
Intr
od
uct
ion
Beamforming: stationary and rotation focus (2)
beamform results with intake array [sijtsma-2006]
stationary focus (stator LE) rotating focus (rotor LE)
12th CEAS Workshop, 23-24 October 2008, Bilbao 9
Contents
Introduction (7)
Tonal and broadband noise (2)
Details of beamforming technique (5)
Axial resolution (2)
Results with intake array (17)
Results with bypass array (7)
Possible improvement (2)
Conclusions (1)
References
Co
nte
nts
12th CEAS Workshop, 23-24 October 2008, Bilbao 10
Tonal and broadband noise (1)
Tonal = rotor-bound (obtained with 1/rev pulse)
“Broadband” = what remains
To
nal
an
d b
road
ban
d
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000Frequency [Hz]
totalbroadbandtonal
10 dB
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000Frequency [Hz]
totalbroadbandtonal
10 dB
typical average spectrumof bypass array at55% shaft speed
12th CEAS Workshop, 23-24 October 2008, Bilbao 11
Tonal and broadband noise (2)
Broadband is significant at all shaft speeds
To
nal
an
d b
road
ban
d
10 dB
50 60 70 80 90 100 110Shaft speed [%]
totalbroadbandtonal
10 dB
50 60 70 80 90 100 110Shaft speed [%]
totalbroadbandtonal
12th CEAS Workshop, 23-24 October 2008, Bilbao 12
Details of beamforming technique
scan points jξBeam
form
ing
microphone array
source plane
acoustic source
Cross-Spectral Matrix: ∗C = pp
12th CEAS Workshop, 23-24 October 2008, Bilbao 13
Beamforming summary
Beam
form
ing
( )
2
2
Estimate source auto-power in scan point by
minimising , with steering vec
(microphone pressures due to theoretical point source in )
tor
Solution: = .
j j
j j j j
j j
j
j
j j
A
A
A
ξ
ξ∗
∗
∗
− =C g g g
g Cg
g g
Conventional Beamforming:
12th CEAS Workshop, 23-24 October 2008, Bilbao 14
Point source description
Beam
form
ing
1,
,
,
Steering vector: , ( , )
are microphone locations, is the transfer function can be a Green's function (monopole source assump
(solution of partial differ
tio
n
n)
e
j
j n j n j
N j
n
gg F x
g
x FF G
ξ⎛ ⎞⎜ ⎟
= =⎜ ⎟⎜ ⎟⎝ ⎠
g
( )
can also be
tial equation
a derivative
boundary condof (dipole s
itions)ource assumption)
L
G
G x
F
δ ξ= − −
+
12th CEAS Workshop, 23-24 October 2008, Bilbao 15
Options for Green’s function
Option 1: Free-field Green’s function in uniform flow
Option 2: Green’s function in hard-walled duct and uniform flow[Lowis-2007]
Option 3: Green’s function [Rienstra-2005] in soft-walled ductand uniform flow
Option 4: Green’s function values calculated with CAA
Option 5: Measured Green’s function values
Unknown source directivity is a critical issue for all options!
Beam
form
ing
12th CEAS Workshop, 23-24 October 2008, Bilbao 16
Option chosen here
Free-field Green’s function is chosen
To minimize effects of reflections, a liner is requiredsimulations shown in [Sijtsma-2007]
Non-circular geometry (drooped intake) is not a problem
Beamforming with rotating focus (ROSI) is analogous to Conventional Beamforming(CB) [Sijtsma-2001]
Beam
form
ing
12th CEAS Workshop, 23-24 October 2008, Bilbao 17
Lack of axial resolution (1)
Simulation study (lined duct)
Axia
l re
solu
tio
n
array plane
point source
scan plane(rotor LE)
cylindrical ductM=0.29
0.4 m
0.4 m
12th CEAS Workshop, 23-24 October 2008, Bilbao 18
Lack of axial resolution (2)
Simulation study
Axia
l re
solu
tio
n
Conventional Beamforming
x,y-scan
12th CEAS Workshop, 23-24 October 2008, Bilbao 19
Intake array (1)
Inta
ke a
rray
CB results with intake arrayscan grid on stator LE 55% shaft speed
No source details visible
12th CEAS Workshop, 23-24 October 2008, Bilbao 20
Intake array (2)
Inta
ke a
rray
CB results with intake arrayscan grid on stator LE 75% shaft speed
Details visible at higher frequencies
Best results with broadband noise
12th CEAS Workshop, 23-24 October 2008, Bilbao 21
Intake array (3)
Inta
ke a
rray
CB results with intake array(using 2 principal components of the CSM)scan grid on stator LE 75% shaft speed
Coherent structure visible
Sound sources due to vibrations rather than to aero-acoustic mechanisms?
12th CEAS Workshop, 23-24 October 2008, Bilbao 22
Intake array (4)
Inta
ke a
rray
ROSI results with intake arrayscan grid on rotor LE 55% shaft speed
Blades vaguely visible
12th CEAS Workshop, 23-24 October 2008, Bilbao 23
Intake array (4)
Inta
ke a
rray
ROSI results with intake arrayscan grid on rotor LE 70% shaft speed
Blades visible
Best result with broadband noise
12th CEAS Workshop, 23-24 October 2008, Bilbao 24
Intake array: rotor vs stator sources
Difficult to unravel rotor and stator sources:lack of axial resolutionapplication of source integration technique not usefulrotor sources are “spread out” in stator plane, and vice versa
Looking at mode spectra might be helpful
Inta
ke a
rray
12th CEAS Workshop, 23-24 October 2008, Bilbao 25
Intake array: azimuthal modes
Inta
ke a
rray
Azimuthal modes of intake arraybroadband noise55% shaft speed
Positive modes prevail
12th CEAS Workshop, 23-24 October 2008, Bilbao 26
Why do positive modes prevail?
Inta
ke a
rray
Possible explanations for dominance of positive modes:1. Sources are rotor bound, and prevalence is due to source
rotation2. Sources are stator bound, and prevalence is due to source
directivity3. Sources are stator bound, and prevalence is due to rotor
shielding
12th CEAS Workshop, 23-24 October 2008, Bilbao 27
Option 1: Rotor source rotation (1)
Inta
ke a
rray
Expression for rotating monopole:
source spectrum fan rotation speed
increasing m →decreasing ω-mΩ →increasing levels
( )( )2
1
( ) ( )1( ) ( )2 ( )
mi x m m m mim
m m m m
D r Dp m e e
iQ Dμα ξ μ μθ φ
μ μ μ
ε ε ρω σ ω
π ε
∞ ∞−− −
=−∞ =
= − Ω∑ ∑
10 dB
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000Frequency [Hz]
10 dB
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000Frequency [Hz]
schematic source spectrum (from ROSI)
12th CEAS Workshop, 23-24 October 2008, Bilbao 28
Option 1: Rotor source rotation (2)
Inta
ke a
rray
Simulation(including intake liner)
Not like actual results
12th CEAS Workshop, 23-24 October 2008, Bilbao 29
Option 2: Stator source directivity (1)
Inta
ke a
rray
stator
rotor
rotation
axial flow
axial flow
swirl
dipoles
12th CEAS Workshop, 23-24 October 2008, Bilbao 30
Option 2: Stator source directivity (2)
Inta
ke a
rray
( )( )2
1
( ) ( )1( ) ( ) sin( ) cos( )2 ( )
mi x m m m mimm
m m m m
D r Dmp e er Q D
μα ξ μ μθ φμ
μ μ μ
ε ε ρω σ ω α ψ ψ
π ε
∞ ∞−− −
=−∞ =
⎛ ⎞= −⎜ ⎟⎝ ⎠
∑ ∑
Expression for dipole:
ψ
asymmetric with m
12th CEAS Workshop, 23-24 October 2008, Bilbao 31
Option 2: Stator source directivity (3)
Inta
ke a
rray
More like actual results
Simulation, ψ=30°(including intake liner)
12th CEAS Workshop, 23-24 October 2008, Bilbao 32
Option 3: Rotor shielding (1)
Inta
ke a
rray
stator
rotor
transmission shielding
sound propagation
12th CEAS Workshop, 23-24 October 2008, Bilbao 33
Option 3: Rotor shielding (2)
Inta
ke a
rray
Expression for “shielded fraction” [Schulten-1992]:
( )TE LE 2( ) min 1,2 Re( )m
m
B mS x xMμ
μ
ρπ α ρ
⎧ ⎫Ω⎪ ⎪= − +⎨ ⎬⎪ ⎪⎩ ⎭
( )
( )
( )( )2
1
( )( )2
1
monopole:( ) ( )1( ) ( )
2 ( )dipole
( ) ( )1( ) ( ) sin( ) c
1 ( )
1 ( ) os( )2 ( )
m
m
i x m m m mim
m m m m
i x m m m mimm
m m m
m
mm
D r Dp e e
iQ D
D r D
S
S mp e er Q D
μ
μ
α ξ μ μθ φ
μ μ μ
α ξ μ μθ φμ
μ μ μ
μ
μ
ε ε ρω σ ω
π ε
ε ε ρω σ ω α ψ
ρ
ψε
ρπ
∞ ∞−− −
=−∞ =
∞ ∞−− −
=−∞ =
=
⎛ ⎞= −
−
− ⎜ ⎟⎝ ⎠
∑ ∑
∑ ∑
12th CEAS Workshop, 23-24 October 2008, Bilbao 34
Option 3: Rotor shielding (3)
Inta
ke a
rray
Quite like actual results
Simulationmonopole
(including intake liner)
12th CEAS Workshop, 23-24 October 2008, Bilbao 35
Option 3: Rotor shielding (4)
Inta
ke a
rray
Quite like actual results(maybe even better)
Simulation dipole, ψ=30°
(including intake liner)
12th CEAS Workshop, 23-24 October 2008, Bilbao 36
Bypass array (1)
Byp
ass
arr
ay
CB results with bypass arrayscan grid on stator TE 55% shaft speed
Stator vanes clearly visible
12th CEAS Workshop, 23-24 October 2008, Bilbao 37
Bypass array (2)
Byp
ass
arr
ay
CB results with bypass arrayscan grid on stator TE 70% shaft speed
Stator vanes clearly visible
12th CEAS Workshop, 23-24 October 2008, Bilbao 38
Bypass array (3)
Byp
ass
arr
ay
CB results with bypass arrayscan grid on stator TE 85% shaft speed
Stator vanes clearly visible
12th CEAS Workshop, 23-24 October 2008, Bilbao 39
Bypass array (4)
Byp
ass
arr
ay
CB results with bypass arrayscan grid on stator TE 100% shaft speed
Stator vanes clearly visible
12th CEAS Workshop, 23-24 October 2008, Bilbao 40
Bypass array beamforming summary
Results are remarkably goodDuct is annularNo liner between stator and array
– Uniform flow assumption in simulations maybe not adequate
Spanwise sources rather than tip sources
Byp
ass
arr
ay
12th CEAS Workshop, 23-24 October 2008, Bilbao 41
Bypass array: azimuthal modes (1)
Byp
ass
arr
ay
Azimuthal modes of bypass arraybroadband noise55% shaft speed
Symmetry in modes
12th CEAS Workshop, 23-24 October 2008, Bilbao 42
Bypass array: azimuthal modes (2)
Azimuthal modes are symmetric
Sound probably generated at trailing edges
Byp
ass
arr
ay
stator
dipoles
dipoles
12th CEAS Workshop, 23-24 October 2008, Bilbao 43
Possible improvement: cage array (1)
Imp
rovem
en
ts
array (5 rings)
point source
scan plane(rotor LE)
M=0.29
0.4 m
0.4 m
“Cage” array
from [Sijtsma-2007]
12th CEAS Workshop, 23-24 October 2008, Bilbao 44
Possible improvement: cage array (2)
Imp
rovem
en
ts
Much better axial resolution
12th CEAS Workshop, 23-24 October 2008, Bilbao 45
Conclusions
Beamforming was done using the free-field Green’s functiontonal sound was filtered out
Beamforming with the intake array on the stator did not show much detail of broadband noise source locations.
Only at 70% and 75% shaft speed, the OGV stator vanes seemed to be visible. In those cases, there appeared to be large coherent source structures, probably due to an instability.
By beamforming with the intake array on the rotor, the blades were vaguely recognized as sound sources.
The mode detection results seem to indicate that most noise in the intake is generated at the stator.
By beamforming with the bypass array, sources on the stator vanes could be made clearly visible.
The noise sources on the stator vanes seem to be distributed along the span.Hence, tip noise sources seem to be of lower importance.
The bypass mode detection results seem to indicate that the noise sources are located at the trailing edges of the stator vanes.
Improvements in beamforming are possible with other array configurations
Co
ncl
usi
on
s
12th CEAS Workshop, 23-24 October 2008, Bilbao 46
References
1. [Lowis-2006] C.R. Lowis and P. Joseph, A focused beamformertechnique for separating rotor and stator-based broadband sources, AIAA 2006-2710
2. [Rienstra-2005] S.W. Rienstra and B.J. Tester, An analytic Green’s function for a lined circular duct, AIAA 2005-3020
3. [Schulten-1992] J.B.H.M. Schulten, Transmission of sound through a rotor, DGLR/AIAA 14th Aeroacoustics Conference, 1992
4. [Sijtsma-2001] P. Sijtsma, S. Oerlemans and H. Holthusen, Location of rotating sources by phased array measurements, AIAA 2001-2167
5. [Sijtsma-2006] P. Sijtsma, Using phased array beamforming to locate broadband noise sources inside a turbofan engine, AARC Engine Noise Phased Array Workshop, Cambridge, MA, 2006
6. [Sijtsma-2007] P. Sijtsma, Feasibility of in-duct beamforming, AIAA 2007-3696
Refe
ren
ces
12th CEAS Workshop, 23-24 October 2008, Bilbao 47