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Using PI to Monitor Using PI to Monitor Hydroelectric Control Hydroelectric Control Systems Systems Presented by Jeff Mettler Presented by Jeff Mettler Chelan County PUD Chelan County PUD Wenatchee, WA 98801 Wenatchee, WA 98801

Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

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Page 1: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Using PI to Monitor Using PI to Monitor Hydroelectric Control SystemsHydroelectric Control Systems

Presented by Jeff MettlerPresented by Jeff Mettler

Chelan County PUDChelan County PUD

Wenatchee, WA 98801Wenatchee, WA 98801

Page 2: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Our First Week with PIOur First Week with PIBad SCADA Transducers FoundBad SCADA Transducers Found

Page 3: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

System OperationsSystem Operations

System One Line DisplaySystem One Line Display PNSC ReportPNSC Report Water System Alarm SummaryWater System Alarm Summary Water System Station Level MonitoringWater System Station Level Monitoring Water System Equipment MonitoringWater System Equipment Monitoring

Page 4: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

System Operators:System Operators:One-Line DiagramOne-Line Diagram

Page 5: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

System Operators:System Operators:PNSC ReportPNSC Report

Page 6: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

System Operators:System Operators:Water System Alarm SummaryWater System Alarm Summary

Page 7: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

System Operators:System Operators:Reservoir 1Reservoir 1

Page 8: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

System Operators:System Operators:Hawley St. Pump StationHawley St. Pump Station

Page 9: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:Overview PageOverview Page

Page 10: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:Ping ResponsePing Response

Page 11: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:TCP Ping ResponseTCP Ping Response

Page 12: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:Device Uptimes (SNMP)Device Uptimes (SNMP)

Page 13: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:Network Utilization (SNMP)Network Utilization (SNMP)

Page 14: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:SNMP Device AnalysisSNMP Device Analysis

Page 15: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:Packet Sniffing (Netflow)Packet Sniffing (Netflow)

Page 16: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:PI Server IO RatesPI Server IO Rates

Page 17: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Network Manager:Network Manager:PI Server PerformancePI Server Performance

Page 18: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Hydro OperatorsHydro Operators

Cruise Control Monitoring Cruise Control Monitoring Mid Columbia River FlowsMid Columbia River Flows Operator Created DisplaysOperator Created Displays Transformer Temperature MonitoringTransformer Temperature Monitoring Bearing Temperature MonitoringBearing Temperature Monitoring Unit Vibration MonitoringUnit Vibration Monitoring

Page 19: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Cruise Control MonitoringCruise Control Monitoring

Page 20: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Hydro Operators:Hydro Operators:River FlowsRiver Flows

Page 21: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Hydro Operators:Hydro Operators:They’ve been busy!They’ve been busy!

Page 22: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Hydro Operators:Hydro Operators:Transformer TemperaturesTransformer Temperatures

Page 23: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Hydro Operators:Hydro Operators:Bearing TemperaturesBearing Temperatures

Page 24: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Hydro Operators:Hydro Operators:Vibration MontoringVibration Montoring

Page 25: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Plant EngineersPlant Engineers

Plant Deviation AnalysisPlant Deviation Analysis Temperature AnalysisTemperature Analysis Unit Trip and Failed Starts AnalysisUnit Trip and Failed Starts Analysis

Page 26: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Plant Engineers :Plant Engineers :Plant DeviationPlant Deviation

Page 27: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Plant Engineers :Plant Engineers :Temperature AnalysisTemperature Analysis

Page 28: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Plant Engineers :Plant Engineers :Unit Trip/Failed Start Analysis (1)Unit Trip/Failed Start Analysis (1)

Page 29: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Plant Engineers :Plant Engineers :Unit Trip/Failed Start Analysis (2)Unit Trip/Failed Start Analysis (2)

Page 30: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Generation ManagersGeneration Managers

River Flow AnalysisRiver Flow Analysis Plant Generation AnalysisPlant Generation Analysis Unit Start/Stop AnalysisUnit Start/Stop Analysis Plant Optimization AnalysisPlant Optimization Analysis

Page 31: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Generation Managers:Generation Managers:River Flow AnalysisRiver Flow Analysis

Page 32: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Generation Managers:Generation Managers:Plant Generation AnalysisPlant Generation Analysis

Page 33: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Generation Managers:Generation Managers:Unit Start/Stop AnalysisUnit Start/Stop Analysis

Page 34: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Generation Managers:Generation Managers:Plant Optimization Analysis (1)Plant Optimization Analysis (1)

Page 35: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

Generation Managers:Generation Managers:Plant Optimization Analysis (2)Plant Optimization Analysis (2)

Page 36: Using PI to Monitor Hydroelectric Control Systems Presented by Jeff Mettler Chelan County PUD Wenatchee, WA 98801

SummarySummary

Many users throughout the organization Many users throughout the organization use PI for differing reasonsuse PI for differing reasons

Trending is heavily used by the operatorsTrending is heavily used by the operators Data Gathering/Analysis is used by the Data Gathering/Analysis is used by the

engineers and managersengineers and managers The ease of Trending and Data gathering The ease of Trending and Data gathering

has taken much of the burden off of the has taken much of the burden off of the Control Systems AnalystsControl Systems Analysts