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Utility Cut Repair Guidelines Transportation Operational Planning and Policy Unit (OP&P) June 2010

Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

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Page 1: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Utility Cut Repair Guidelines

Transportation Operational Planningand Policy Unit (OP&P)

June 2010

Page 2: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Utility Cut IssuesPavement

Shortened Life Cycle& Increased Mtce.

- Aesthetics- Discomfort

- Noise

Public ReactionDeteriorate Work:Not keeping the

Promises

Practice

Introduction of aPavement Degradation

Fee (PDF)

IntensifiedEnforcement/

Mitigation Measures

Introduction of Grind and PaveMeasure (G&P)

Resolutions

Page 3: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Contents

• Extent of Repairs• Specifications• MCR References• General Procedures, Rules

Page 4: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Extent of Repairs

TS 4.60 & TS 4.70 standards,

specificationsand field operations

+ MCR requirements

Restoring:Appearance,Serviceability

&Infrastructure

Integrity

Page 5: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Cut & Restoration SpecificationTS 4.60

• Page 6 – Driveway repairs

• Page 9 – Backfilling in boulevards

• Page 10 – Extent of restoration

Page 6: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

• Coring and reinstatement of cores

• Acceptable as permanent repair

• Subject to PDF

Keyhole SpecificationsTS 4.70

Page 7: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

• Chapter 4 – Fees

• Chapter 6 – Construction

• Chapter 7 – Deficiencies

• Appendix D – TS 4.60

• Appendix E – TS 4.70

MCR Document

Page 8: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Restoring:

Appearance,

Serviceability,

&

InfrastructureIntegrity

Page 9: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Various Utility Cut Types

• Longitudinal Trenches – single lane• Longitudinal Trenches – multiple lanes• Single Transverse cuts

- single lane- multiple lanes

• Multiple Transverse cuts• Key Holes

Of particular interest : TS 4.60 p. 11 (for cut repairs)TS 4.70 p. 6 (for keyhole technology)

Page 10: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Two General Rules

1. Permanent Repair of Trenches regardingrequirements and dimensions

2. Extent of G&P as a function of % damageto the road

Page 11: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

General Rule # 1

Permanent Repair of Trenches

http://www.carlsoncustomconcrete.com/Info-Documents/Estimate_Concrete.html

Page 12: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Longitudinal Trenches G&P

LL LC C

General Rule # 2

Block Damage Extent OutcomeLength

L > 250 m >= 75% Length trenched Full G&P

>L ≤ 250 m = 60% Length trenched Full G&P

Page 13: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Longitudinal Trenches – Single LaneScenario #1: Trench located 1 m or less from curb line or construction joint

Action• Permanent repair of utility cut will

include removal and repair of por-tion of pavement between trench and curb or construction joint

• Permanent repair of utility cut that is close to the wheel path shall include the wheel path as well

• G&P lane width, allowing 5 m on each end of permanently repairedtrench, as shown

G&PMinimum width 3.0 mMinimum milling 40 mm

Curb

line

Curb

line

Tren

ch

Overlay

5 m

5 m

≤ 1 m

M&P

LC

Page 14: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Curb

line

Curb

line

Tren

ch

Overlay

5 m

5 mG&P

LC

> 1 m

Scenario #2: Trench located > 1 m from curb line or construction joint

Longitudinal Trenches – Single Lane

Action• Permanent repair of utility cut will

include removal and repair of portionof pavement affected by the cut(Refer to MCR & TS 4.60)

• G&P the lane width, or at least 3 m wide strip within the lane, allowing 5 m on each end of permanently repaired trench

G&PMinimum width 3.0 mMinimum milling 40 mm

Page 15: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Curb

line

Curb

line

5 m

5 m

Tren

ch

CL

Overlay

5 m

5 m

Longitudinal Trenches, Multiple LanesScenario # 3: Trench located > 1 m from curb line or construction joint

Action• G&P shown as taupe coloured area

will be undertaken and expensed to utility owner

• If in the opinion of the utility cut examiner, the pavement area high-lighted in grey has sufficient deterioration that warrants G&P, then it will be funded through PDF Reserves.

G&PMinimum width 3.0 mMinimum milling 40 mm

Page 16: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Single Transverse Cuts – Single LaneScenario # 4: A single transverse cut contained within one lane

Curb

line

Curb

line

Overlay

5 m

5 m

Trench

CL

Action• Permanent repair of utility cut will

include removal and repair of portionof pavement affected by the cut

• G&P 3 m wide strip within the lane, allowing 5 m on each end of permanently repaired trench

G&PMinimum width 3.0 mMinimum milling 40 mm

Page 17: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Single Transverse Cuts – Multiple LanesScenario # 5: A single transverse cut extending to more than one lane

Action• Permanent repair of utility cut will

include removal and repair of portionof pavement affected by the cut as long as the trench is > 1 m from a construction joint; otherwise (i.e., distance ≤ 1 m), the trench will be repaired from curb to joint

• If the transverse cut extends into asecond lane, both lanes will be G&P, allowing 5 m on each side

Curb

line

Curb

line

Overl

5 m

5 m

Trench

CL

> 1 m≤ 1 m

ay

G&PMinimum width 3.0 mMinimum milling 40 mm

Page 18: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Multiple Transverse CutsScenario # 6

Action

If d is ≤ 12 m, continuous M+P

If d is > 12 m, separate M+P

In both situations, allow for 5 mon either side as shown

Curb

line

Curb

line

Trench

Trench

d

5 m

5 m

Cont

inuo

us M

+P

CL

Overlay

G&PMinimum width 3.0 mMinimum milling 40 mm

Page 19: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Multiple Cuts in One LaneScenario #7:

ActionS ≤ 1 m, necessitates repair of base

on both sides of the trenchi.e., curb to centreline

G&P will be applied 5 m from both ends ofeither trenches

Cost will be proportioned between the two utility owners

G&PMinimum width 3.0 mMinimum milling 40 mm

Curb

line

Curb

line

Wat

er T

renc

h

Overlay

5 m

5 m

M&P

LC

Enbr

idge

Tre

nch

1 m

Page 20: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Key Hole Cores Sparsely SituatedScenario # 8: Keyhole Cores are > 2 m apart, edge to edge

Action• Since keyhole cores are sparsely

separated, treat them as separate entities; PDF is charged accord-ing to the area of each

• If some keyhole cores are showing signs of distress, then treat them as needing permanent repairs; refer to TS 4.70 for guidance

Curb

line

Curb

line

≥ 2 m

LC ≥ 2 m

5 m

Page 21: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Key Hole Cores Densely SituatedScenario # 9: Keyhole Cores are ≤ 2 m apart, edge to edge

Curb

line

Curb

line

LC

< 2 m

< 2 m

Action• Since keyhole cores are densely

located, treat them as a trench inboth repairs and PDF charges

• In permanent repair, excavate a trench enveloping all the keyholes and fix according to the rules and guidelines for trench repair discussed earlier.

G&PMinimum width 3.0 mMinimum milling 40 mm

Page 22: Utility Cut Repair Guidelines - Toronto · G&P C. L > 1 m Scenario #2: Trench located > 1 m from curb line or construction joint. Longitudinal Trenches – Single Lane. Action •

Poor workmanship is not acceptable!

Keyhole tech is not for exploration

Cutting with a saw is the right way! Mill & Pave both lanes needed,