UTL US Couv 2014

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UL/IEC Power Supply & Power Cable Connectors

3

Typical Applications ........................................... 06Features & Benefi ts .......................................... 07Range Overview ............................................... 08General Technical Characteristics ..................... 10

Overview

Description ....................................................... 28Contact Plating Selector Guide ........................ 29Contact Selector Guide .................................... 30Packaging ......................................................... 30Crimp Contacts ................................................ 31#16 Coaxial Contacts ....................................... 33 PCB Contacts ................................................... 34

Contacts

#16 Coaxial Contacts - Cabling Notices ........... 66Glossary of Terms ............................................. 73Part Number Index ............................................ 74

Appendices

Connector

Overmolded Cable Assembly ........................... 143 Contacts + Ground ........................................ 186 Contacts ........................................................ 22

Tooling .............................................................. 38Crimping Instructions ....................................... 40Handle & Interchangeable Heads .................... 42Insertion Tool .................................................... 43Extraction Tool .................................................. 43Mated Connector Length .................................. 44Assembly Instructions ....................................... 45Evaluation Kit .................................................... 49Rated Current & Working Voltage .................... 52UV Resistance ................................................... 53UL94 + UL1977 ................................................. 54IEC 61984 with IP Code Explained ................... 57IEC 61140 Explained ........................................ 59What is NEMA Rating ? .................................... 60Ethernet for the Layman ................................... 61RS-485 for the Layman ..................................... 63

Technical information

UTL Series |

Contents

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© 2014 SOURIAU - SOURIAU is a registered trademark

5

OverviewUTL Series

Typical Applications ................................................................................................ 06

Features & Benefi ts ................................................................................................ 07

Range Overview ..................................................................................................... 08

General Technical Characteristics ........................................................................... 10

6

Typical Applications

UTL Series | Overview

Typical Applications

Instrumentation & Measurement

Stage & Light

Telecom - Data infrastructure

Energy - Power

Medical

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Features & Benefi ts


WATERPROOF

UVRESISTANT

UL/IECCOMPLIANT

QUICKRELEASE

IP68/69K Dynamic Mated & UnmatedIdeal for outdoor and indoor dynamic applications requiring continuous underwater immersion, routine pressure washing and dust protection.

Sensitive and Audible Click Unique "Keyhole" shape of the connector allows users to mate and unmate in blind conditions with audible click confi rming connection. Easy to use thumb latch design reduces labor and time during installations.

Qualifi ed & Certifi ed- UL fi le: E169916- VDE customer n°: 4282400

No Degradation - Long Outdoor LifeNo mechanical degradation or important color variation due to environmental exposure (F1 material per the UL 746C).

COSTSAVINGS

Mixed Power & Signal LayoutsPower supply and signal transmission can be combined in a unique interconnect solution to reduce system complexity and minimize component/installation costs.

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Range

UTL6Straight overmold(with or without strain relief)

PLUGHARNESS

Machined pin

Machined sealed pin

Stamped and formed pin

Machined socket

Machined sealed socket

Stamped and formed socket

TYPES OF CONTACTS

EVALUATION KIT

Terminating Resistance120Ω impedance

Only for 6 pos. (102G1W3)

9


overview

Straight overmold(with or without strain relief)

RECEPTACLES

HARNESS

In line - UTL1

Jam nut - UTL7

Square flange - UTL0

Terminating Resistance120Ω impedance

Only for 6 pos. (102G1W3)O

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Materials

• Housing: Thermoplastic

• Contacts: See page 31

• Latch: Stainless steel

• Halogen free

Electrical

• UL: 600V 16A UL94 5VA 277V 13A for CBC use

• CN: 600V 13A 277V 10A for CBC use

• IEC: 16A 500V 6KV 4 13A 250V 4KV 4 for CBC use

• Connector specially designed to be engaged or disengaged in normal use when live or under load

• First Mate Last Break contact mating on ground line

• In accordance with: - IEC60065, IEC60598, UL1598, IEC60320, UL498, UL94 , UL746 , IEC61076-2-103 - UL 1977: UL fi le number E169916 - IEC 61984: IEC fi le number 4282400-1431-0004/168702

Environmental

• Operating temperature: From -40°C to +105°C for connector From -40°C to +90°C for cable assemblies due to cable performances: see page 14 for cable assemblies

• Flammability rating: UL 94 5VA

• Salt spray: ≥1,000 hours

• UV resistant: No mechanical degradation or important color variation due to environmental exposure (F1 material per the UL 746C)

• Sealing: - IP68/69K mated with standard contacts - IP68 even unmated with sealed contacts (see page 31)

• Fluid resistance: - Gas and oil - Mineral oil - Acid bath - Basic bath

• RoHS compliant & conforms to the Chinese standard SJ/T1166-2006 (Chinese RoHS equivalent)

Mechanical

• Durability: 1,000 matings & unmatings

• Coupling system: - Sensitive and audible click - Blind mating

• Touchproof: IP2X in unmated conditions (connector equipped with socket contacts)


Description• The UTL Series is a plastic connector range that meets current safety standards.

• The stainless steel latch coupling system is simple to use. With only 1 fi nger, connectors are mated with an audible while cable is moving.

• The "Key hole" of the coupling system allows blind mating. In dark conditions the mechanical discriminations allow easy mating to avoid connector damage.

• The UTL Series is rated at IP68/69K even in dynamic conditions and remains sealed even when used continuously underwater or cleaned using a high pressure hose while cable is moving.

• The UTL Series uses an outdoor rated material per Underwriters Laboratories.

General Technical Characteristics

11


Notes

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13

ConnectorUTL Series

Overmolded Cable Assembly .............................................................................. 14

3 Contacts + Ground 103G1: 16A 600V ................................................................... 18 13A 277 for CBC use

6 Contacts 102G1W3: 16A 600V ................................................................... 22 13A 277V for CBC use

14

UTL Series | Connector

SOURIAU has provided connectors for various applications for more than 90 years and has been used in the most extreme environments. Conscious about the diffi culty in fi nding a quick and reliable harness manufacturer, we began our own in-house Overmolded Cable Assembly production. It allows customers to reduce the number of suppliers and to take advantage of the “best in class” quality of the SOURIAU group. Overmolding is a process that further enhances the sealing properties and helps to minimize stress on the cable termination to the connector. In addition, the wires are encapsulated inside the molding which creates a barrier preventing liquid/moisture from entering the equipment through the connector or cable jacket if breached.

Overmolded Cable Assembly

OUTDOOR

INDOOR

UV

res

ista

nce

Ambient temperature+80°C-40°C

PVCStatic installation

PURStatic or dynamic installation

Wet

Cle

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ion (black outer jacket)

Please consult us

TPEStatic installation SILICON

Static installation

FEPStatic installation

PTFEStatic installation

How to choose the outer jacket material

15


Overmolding Description

Cable outersheath

CompoundO-ring

PVC or PURovermolding

Connector with cable gland backshell

...water ingress unhampered, leading to damage.

If cable jacket is breached...

Overmolded connector

...prevents water ingress via capillary action.

If cable jacket is breached...

GOOD

BEST

Overmolded c

BEST

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UTL Overmolded Cable Assembly (Continued)

PLATING SALT SPRAY TEMPERATURE WATERPROOF COUPLING

No plating ≥1,000 H Up to + 90° C (1) IP68/69K dynamic mated & unmated

1,000 matings/unmatings

Specifi cations

(1) See page 17 for more information

17


Standardization of American Cable

Cable Information

3+ groundSJOOW: 4 x 14 AWG wireSOOW: 4 x 16 AWG wire or 4 x 18 AWG wire

6 pos.SJOW: 3 x 14 AWG + 2 x 1 x 22 AWG shielded

Applications - Industrial Controls - Electronics - Controlled Environment Equipment - LED Lighting - Solar (UV Stable) - Outdoor Displays

Nomenclature Key Defi nitions of Cable TypesS: Service Grade (also means extra hard service when not followed by J, V, or P)J: Hard ServiceV: Vacuum cleaner cord (also light duty cable)P: Parallel cord (also known as zip cord) – Always light dutyE: Thermoplastic Elastomer (UL/NEC designation ONLY)O: Oil Resistant outer jacketOO: Oil Resistant outer jacket and insulationT: Thermoplastic W: Outdoor-includes sunlight resistant jacket and wet location rated conductors (formerly "W-A")H: Heater cableVW-1: Flame retardant (vertical grade)FT2: Flame retardant (horizontal grade)

SVT: Thermoplastic insulated vacuum cleaner cord, with or without 3rd conductor for grounding purposes; 300V (PVC)SJT: Junior hard service, thermoplastic insulated conductors and jacket. 300V (PVC)SJTW: Same as SJT except outdoor rated. (PVC)SJTO: Same as SJT but oil resistant outer jacket. (PVC)SJTOW: Same as SJTO except outdoor rated. (PVC)ST: Hard service cord with all thermoplastic construction, 600V (PVC)STW: Same as ST except outdoor rated. (PVC)STO: Same as ST but with oil resistant outer jacket. (PVC)STOW: Same as STO except outdoor rated. (PVC)

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OR

OR OR

OROR OR

WITH

Layout

103G1 (shell size 10, 3 + ground, 4x#16)

Evaluation kit - See page 49

Connector Part Number

Contact type Connector type

Part number

Male insert Female insert

Black color Grey color Black color Grey color

Crimp contacts suppliedseparately see page 21

Square fl ange receptacle UTL0103G1P UTL0103G1P03 UTL0103G1S UTL0103G1S03

Plug UTL6103G1P UTL6103G1P03 UTL6103G1S UTL6103G1S03

Jam nut receptacle UTL7103G1P UTL7103G1P03 UTL7103G1S UTL7103G1S03

In line receptacle UTL1103G1P UTL1103G1P03 UTL1103G1S UTL1103G1S03

Overmolded Cable Assembly Part Number

Nbr contacts

Size Wire size Description Length* (FT) Part number

4 10 14 AWG D/E assembly 1 male plug & 1 female plug 3 UTLMKT63G1PS3FT4 10 16 AWG D/E assembly 1 male plug & 1 female plug 3 UTLMK63G1PS03FT004 10 18 AWG D/E assembly 1 male plug & 1 female plug 3 UTLMK63G1PS03FT014 10 14 AWG S/E assembly 1 female plug 3 UTLMKT63G1S3FT4 10 16 AWG S/E assembly 1 female plug 3 UTLMK63G1S03FT004 10 18 AWG S/E assembly 1 female plug 3 UTLMK63G1S03FT014 10 14 AWG S/E assembly 1 male plug 3 UTLMKT63G1P3FT4 10 16 AWG S/E assembly 1 male plug 3 UTLMK63G1P03FT004 10 18 AWG S/E assembly 1 male plug 3 UTLMK63G1P03FT014 10 14 AWG D/E assembly 1 male plug & 1 female in line receptacle 3 UTLMKT613G1SP3FT4 10 16 AWG D/E assembly 1 male plug & 1 female in line receptacle 3 UTLMK613G1PS03FT004 10 18 AWG D/E assembly 1 male plug & 1 female in line receptacle 3 UTLMK613G1PS03FT01

* Other lengths available: 6 and 12 feet only: e.g. UTLMKT63G1PS6FT for a 6 feet version 14 AWG jumper or UTLMK63G1PS06FT01 for a 6 feet version 18 AWG jumper.Contact us for custom length design needs.

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3 + ground16A/600V

per UL1977

In line receptacle - UTL1Square fl ange receptacle - UTL0Ø

0.7

08"

1.12

5"1.322"1.181"

0.472"

Ø 0.125"Front view Front view

0.787"1.181"

1.12

5"

Front view

Front view

0.787"0.610" 1.181"1.04" 0.444" 0.551"

1.12

5"

0.93

3"

Ø 0

.610

"

Jam nut receptacle - UTL7Plug - UTL6

Panel cut out

0.85

8"

1.051"

Ø 0.129"

Jam nut receptacle - UTL7

0.64

7"

Ø 0

.873

"

0.37

0"

Ø 0.677"

Square fl ange receptacle - UTL0

Ø 0.720"

0.057"

Dimensions (For mated connector lengths see page 44)


0.87

4"

Note: all dimensions are in inches

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Accessories and Tooling

Dustcap for plug

Dustcap for malereceptacle

Dustcap for receptacle

Dustcap for femalereceptacle

Part number

UTL610DCG

Part number

UTL103G1PDCG68

Part number

UTL10DCG

Part number

UTL103G1SDCG68

Grommet

Part number

SWSFILLERPLUG

IP67

IP68/69K IP68/69K

IP67

See instruction page 48

Tool kit

Part number

TOOLKIT

Handle (without head)

Part number

SHANDLES

+ =Handle Head Complete set

Contacts Contact sizePart number

of head

RM/RC 28M1K(1)

Standard contacts

#16Ø 0.062"

S16RCM20*RM/RC 24M9K(1) S16RCM20*RM/RC 20M13K(1) S16RCM20*RM/RC 20M12K(1) S16RCM20*RM/RC 16M23K(1) S16RCM16*RM/RC 14M30K(1) S16RCM14*SM/SC 24ML1TK6(1) S16SCM20*SM/SC 20ML1TK6(1) S16SCM20*SM/SC 16ML1TK6(1) S16SCML1*SM/SC 14ML1TK6(1) S16SCML1*SM/SC 16ML11TK6(1) S16SCML11*

RM/RC 16M25K S16RCM1625*RM/RC 14M25K S16RCM1425*RMDXK10D28K

Coaxial contacts

#16Ø 0.062"

M10S1Jwith die set &stop bushingsee page66 to 72

RCDXK1D28KRM/RC DX60xxD28KRM/RC DXK10D28 +

york090RM/RC DX60xxD28

H d C i T liHead Crimp Tooling (without shandles)

(1): Example of plating, for other plating options see page 30* Heads to be used with handle PN: SHANDLES


Part number

RX2025GE1

Extraction Tool #16

21

0 20 40 60 80 100 1200

10

30

Current (A)

Ambient Operating Temperature (°C)

20

18

15

13

28

25

23

8

5

3

Testconditions

Contact used:Machined contactsWires used:1.31mm²

Current use Limited use Not recommended use


Contacts

REMINDERPlugs and receptacles have to be equipped with both contact genders.

EX: UTL6103G1P = 3 x SM16M1TK6 + 1 x SC16M1TK6

UL600V 16A UL94 5VA

277V 13A for CBC use

CN600V 13A


IEC16A 500V 6KV 4

250V 13A 4KV 4 for CBC use

UTL103G1 derating curvesElectrical characteristics

Note: all dimensions are in inches(1): Example of plating, for other plating options see page 30(2): For loose piece contact packaging, place "L" in part number. Example: SM20ML1TK6

#16 Contact type AWGPart number Max

wire ØMax

insulator ØMale Female

Cri

mp

Machined

30-28 RM28M1K(1) RC28M1K(1) 0.021" 0.039"

26-24 RM24M9K(1) RC24M9K(1) 0.031" 0.062"

22-20 RM20M13K(1) RC20M13K(1) 0.046" 0.070"

22-20 RM20M12K(1) RC20M12K(1) 0.046" 0.086"

20-16 RM16M23K(1) RC16M23K(1) 0.070" 0.125"

16-14 RM14M30K(1) RC14M30K(1) 0.089" 0.125"

Machined Sealed(with O-Ring for IP68/69K unmated)

20-16 RM16M25K RC16M25K 0.070" 0.125"

16-14 RM14M25K RC14M25K 0.089" 0.125"

Stamped & Formed Reeled ContactsSee note (2) for loose piece

26-24 SM24M1TK6(1)(2) SC24M1TK6(1)(2) - 0.035"-0.050"

22-20 SM20M1TK6(1)(2) SC20M1TK6(1)(2) - 0.046"-0.081"

18-16 SM16M1TK6(1)(2) SC16M1TK6(1)(2) - 0.125"

18-16 SM16M11TK6(1)(2) SC16M11TK6(1)(2) - 0.118"

14 SM14M1TK6(1)(2) SC14M1TK6(1)(2) - 0.125"

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Cable Multipiece

see pages 33,

66 to 67

RMDXK10D28 RCDXK1D28 - -

Cable Monocrimp RMDX60xxD28 RCDX60xxD28 - -

Twisted pair MultipieceRMDXK10D28 +

york090RCDXK1D28 +york090

- -

Twisted pair Monocrimp RMDX60xxD28 RCDX60xxD28 - -


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3 + ground16A/600V

per UL1977

22

WITH

Layout

102G1W3 (shell size 10, 3x#16 + 3x#20)


Evaluation kit - See page 50

Contact type Connector type

Part number

Male insert Female insert

Black color Grey color Black color Grey color

Crimp contactssupplied

separately see page 25

Plug UTL6102G1W3P UTL6102G1W3P03 UTL6102G1W3S UTL6102G1W3S03

Jam nut receptacle UTL7102G1W3P UTL7102G1W3P03 UTL7102G1W3S UTL7102G1W3S03

In line receptacle UTL1102G1W3P UTL1102G1W3P03 UTL1102G1W3S UTL1102G1W3S03

Contactsincluded

Terminating resistance plug - 120Ω UTL6102G1W3PCDMX - UTL6102G1W3SCDMX -

Terminating resistance receptacle - 120Ω UTL1102G1W3PCDMX - UTL1102G1W3SCDMX -

Connector Part Number

Overmolded Cable Assembly Part Number

Layout Wire sizeOvermolded harnesses, straight ending Length*

(FT )Part Number

Connector

102G1W3

14 AWG

D/E assembly 1 male plug & 1 female plug 3 UTL6V2G1W3PS3FT0

S/E assembly 1 female plug 3 UTL6V2G1W3S3FT0

S/E assembly 1 male plug 3 UTL6V2G1W3P3FT0

D/E assembly 1 male plug & 1 female in line receptacle 3 UTL61V2G1W3PS3FT0

16 AWG

D/E assembly 1 male plug & 1 female plug 3 UTL6V2G1W3PS3FT1

S/E assembly 1 female plug 3 UTL6V2G1W3S3FT1

S/E assembly 1 male plug 3 UTL6V2G1W3P3FT1

D/E assembly 1 male plug & 1 female in line receptacle 3 UTL61V2G1W3PS3FT1* Other lengths available: 6 and 12 feet only: e.g. UTL6V2G1W3PS6FT00 for a 6 feet version 14 AWGContact us for custom length design needs.

OR OR

23

In line receptacle - UTL1

Terminating resistance receptacle

Front view

0.787"

0.787"

1.240"

2.559" maxi

1.12

6"

1.12

6"

Front view

0.787"0.787"

1.240"2.559" maxi

0.551"

1.12

6"

1.12

6"

0.87

4"

Jam nut receptacle - UTL7 Terminating resistance plug

Front view

0.610"1.106" 0.444"

0.93

3"

Ø 0

.610

"

Plug - UTL6

Panel cut out

Jam nut receptacle - UTL7

0.64

7"

Ø 0

.874

" Ø 0.677"

0.057"


Dimensions (For mated connector lengths see page 44)

102G1W3 (shell size 10, 3x#16 + 3x#20)


Front view

Front view

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6 contacts16A/600V

per UL1977

24

Accessories and Tooling

Dustcap for plug

Dustcap for malereceptacle

Dustcap for receptacle

Dustcap for femalereceptacle

Part number

UTL610DCG

Part number

UTL102G1W3PDCG68

Part number

UTL10DCG

Part number

UTL102G1W3SDCG68

IP67

IP68/69K IP68/69K

IP67

Tool kit

Part number

TOOLKIT

Handle (without head)

Part number

SHANDLES


+ =Handle Head Complete set

Contacts Contact sizePart number

of head

RM/RC 24W3K(1)

Standard contacts

#20Ø 0.039"

S20RCM*RM/RC 20W3K(1) S20RCM*RM/RC 18W3K(1) S20RCM*SM/SC 24WL3(1)(2) S20SCM20*SM/SC 20WL3(1)(2) S20SCM20*RM/RC 28M1K(1)

Standard contacts

#16Ø 0.062"

S16RCM20*RM/RC 24M9K(1) S16RCM20*RM/RC 20M13K(1) S16RCM20*RM/RC 20M12K(1) S16RCM20*RM/RC 16M23K(1) S16RCM16*RM/RC 14M30K(1) S16RCM14*SM/SC 24ML1TK6(1) S16SCM20*SM/SC 20ML1TK6(1) S16SCM20*SM/SC 16ML1TK6(1) S16SCML1*SM/SC 14ML1TK6(1) S16SCML1*SM/SC 16ML11TK6(1) S16SCML11*

RMDXK10D28K

Coaxial contacts

#16Ø 0.062"

M10S1Jwith die set &stop bushingsee page66 to 72

RCDXK1D28KRM/RC DX60xxD28KRM/RC DXK10D28 +

york090RM/RC DX60xxD28

Head Crimp Tooling (without shandles)

(1): Example of plating, for other plating options see page 30 (2): loose contact* Heads to be used with handle PN: SHANDLES

102G1W3 (shell size 10, 3x#16 + 3x#20)

Part number

RX2025GE1

Extraction Tool #16

Part number

RX20D44

Extraction Tool #20

25

REMINDERPlugs and receptacles have to be equipped with both contact genders.

EX: UTL6102W3G1P = 2 x SM16M1TK6 + 1 x SC16M1TK6 + 3 x SM20W3TK6

0 20 40 60 80 100 1200

1310

18

3533

3028

Current (A)


2023

25

3

85

15

UL600V 16A UL94 5VA


CN600V 13A


IEC16A 500V 6KV 4

250V 13A 4KV 4 for CBC use

UTL102G1W3 derating curvesElectrical characteristics

Testconditions

Contact used:Machined contactsWires used:1.31mm²



(1): Example of plating, for other plating options see page 30(2): For loose piece contact packaging, place "L" in part number. Example: SM20ML1TK6

#16

Cri

mp

Machined

30-28 RM28M1K(1) RC28M1K(1) 0.021" 0.039"

26-24 RM24M9K(1) RC24M9K(1) 0.031" 0.062"

22-20 RM20M13K(1) RC20M13K(1) 0.046" 0.070"

22-20 RM20M12K(1) RC20M12K(1) 0.046" 0.086"

20-16 RM16M23K(1) RC16M23K(1) 0.070" 0.125"

16-14 RM14M30K(1) RC14M30K(1) 0.089" 0.125"

Stamped & Formed Reeled ContactsSee note (2) for loose piece

26-24 SM24M1TK6(1)(2) SC24M1TK6(1)(2) - 0.035"-0.050"

22-20 SM20M1TK6(1)(2) SC20M1TK6(1)(2) - 0.046"-0.081"

18-16 SM16M1TK6(1)(2) SC16M1TK6(1)(2) - 0.125"

18-16 SM16M11TK6(1)(2) SC16M11TK6(1)(2) - 0.118"

14 SM14M1TK6(1)(2) SC14M1TK6(1)(2) - 0.125"

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Cable Multipiece

see pages 33,

66 to 67

RMDXK10D28 RCDXK1D28 - -

Cable Monocrimp RMDX60xxD28 RCDX60xxD28 - -

Twisted pair MultipieceRMDXK10D28 +

york090RCDXK1D28 +york090

- -

Twisted pair Monocrimp RMDX60xxD28 RCDX60xxD28 - -

102G1W3 (shell size 10, 3x#16 + 3x#20)

#20 Contact type AWGPart number Max

wire ØMax

insulator ØMale Female

Cri

mp

Machined

26-24 RM24W3K(1) RC24W3K(1) 0.031" 0.062"

22-20 RM20W3K(1) RC20W3K(1) 0.045" 0.062"

20-18 RM18W3K(1) RC18W3K(1) 0.051" 0.082"

Stamped & Formed reeled contactsSee note (2) for loose piece

26-24 SM24W3TK6(1)(2) SC24W3TK6(1)(2) - 0.035"-0.062"

26-24 SM24W3S26(1)(2) SC24W3S25(1)(2) - 0.035"-0.062"

22-20 SM20W3TK6(1)(2) SC20W3TK6(1)(2) - 0.047"-0.082"

22-20 SM20W3S26(1)(2) SC20W3S25(1)(2) - 0.047"-0.082"


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6 contacts16A/600V

per UL1977

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27

Description ............................................................................................................... 28

Contact Plating Selector Guide ................................................................................ 29

Contact Selector guide ............................................................................................. 30

Packaging ................................................................................................................. 30

Crimp Contacts ........................................................................................................ 31

#16 Coaxial Contacts ............................................................................................... 33

PCB Contacts ........................................................................................................... 34

ContactsUTL Series

28

Contacts

Description

• Stamped & Formed • Coaxial• Machined

The UTL series is delivered without contacts and offers the unique feature to use the same style contact in any layout with the same active part size (i.e. #20, #16). This provides our customers with an easy solution to buy only one type of contact to equip all their connectors even if housings/shell sizes are different.

This provides the benefit of standardization and subsequent reduced inventory costs. In addition, it eliminates the need for added tooling and simplifies the assembly process. SOURIAU contacts are designed for simple snap-in installation and further eliminate the need for insertion tooling.

Crimp contacts are available in different versions:

The UTL series 3 + ground can be equipped with PCB contacts

UTL Series | Contacts

29

Contact Plating Selector Guide

Once the contact size has been selected, the next step is to decide on which type to use. SOURIAU offers two main types of electrical contacts:

• Machined

• Stamped & Formed

Machined contacts are generally chosen as a better solution for power applications or when lower quantities are needed.

Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production applications.

The next decision to make is: What plating should I choose?

The graph below can help guide you to plating recommendations based on application, mating cycles and current/voltage needs.

Note: do not mix different plating (i.e. tin plated pin contacts with gold plated socket contacts).

250

100

0.4μm of gold min

Gold fl ash

Silver

Tin

5mA5mV

Contact size

#20 #12

#16 #8

VibrationNumber of

cycles

Current / Voltage


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Contacts Supplied Separately

Contact Selector Guide

Available plating options (contacts supplied separately)

J Gold fl ash over 2μ Ni

K Min 0.4μ gold over 2μ Ni

S31Active part: Gold fl ash over Ni

Crimp area: Nickel

S18Active part: 0.75μ gold min over 2μ Ni

Crimp area: 1.3μ tin over NiOther: Nickel

TK6 2-5μ Sn pre-plated

S25Active part: 0.75μ gold over NiCrimp area: Gold fl ash over Ni

S26Active part: 0.75μ gold over NiCrimp area: Gold fl ash over Ni

D70 Superseded by S31 plating

S6 Superseded by S18 plating

Other platings on request (contacts supplied separately)

TT: 2μm Ni min all over +

3 to 5 μm Sn all over

D28 0.75μ gold over Ni

Due to the wide variety of applications, contact packaging is offered for small series (bulk package) and high volume production (reeled contacts):

Stamped & Formed

Machined contacts

• 50 pieces bulk package

• 25 pieces loose package

• 1,000 pieces bulk package

Note: 1,000 pieces bulk package available by adding 1000 at the end of the part number: e.g. RC16M23K1000 2,000 pieces reeled package available by adding K at the beginning of the part number: e.g. KRC16M23K

• 2,000 pieces reeled

• 3,000 pieces reeled

Packaging - Size contacts #20 & #16

Electrical characteristics: contact resistance

#20Ø 0.039"

Machined < 6mΩ

Stamped & Formed < 6mΩ

#16Ø 0.062"

Machined < 3mΩ

Stamped & Formed < 6mΩ


31

Machined Stamped & FormedMachined& sealed

Crimp Contacts

(1) contact reeled (2) loose contactExemple: RM16M3K - Size #16, Machined, 20 AWG wire, gold plating.

Standard Version

REMINDERPlugs and receptacles have to be equipped with both contact genders. Examples:

UTL6103G1P = 3 x SM16M1TK6 + 1 x SC16M1TK6UTL6102W3G1P = 2 x SM16M1TK6 + 1 x SC16M1TK6 + 3 x SM20W3TK6

Contact size

TypeWire size Part number

Maxwire Ø

Maxinsulator Ø

Availableplating

see page 30AWG mm² Male Female

#20Ø 0.039"

Machined 26-24 0.13-0.20 RM24W3K RC24W3K - 0.062" max K

Stamped & Formed 26-24 0.13-0.25

SM24W3-(1) SC24W3-(1) -0.035"-0.062"

TK6S25 (female) S26 (male)SM24WL3-(2) SC24WL3-(2) -

Machined 22-20 0.32-0.52 RM20W3K RC20W3K - 0.062" max K

Stamped & Formed 22-20 0.35-0.5

SM20W3-(1) SC20W3-(1) -0.046"-0.081"

TK6S25 (female) S26 (male)SM20WL3-(2) SC20WL3-(2) -

Machined 20-18 0.50-0.93 RM18W3K RC18W3K 0.082" max K

#16Ø 0.062"

Machined 30-28 0.05-0.08 RM28M1- RC28M1- 0.021" 0.043" K, J


Stamped & Formed 26-24 0.13-0.25 SM24M1-(1)

SM24ML1-(2)SC24M1-(1)

SC24ML1-(2) 0.035"-0.050" Insulationgrip TK6, S31, S18

Machined 22-20 0.32-0.52RM20M13- RC20M13-

0.046"0.070"

K, JRM20M12- RC20M12- 0.086"


SM20ML1-(2)SC20M1-(1)



MachinedSealed contact 20-16 0.52-1.5 RM16M25K RC16M25K 0.070" 0.125" K


SM16ML1-(2)SC16M1-(1)

SC16ML1-(2) 0.118" No insulationgrip TK6, S31, S18


SM16ML11-(2)SC16M11-(1)



Stamped & Formed 14 2.0-2.5 SM14M1-(1)

SM14ML1-(2)SC14M1-(1)

SC14ML1-(2) 0.125" No insulationgrip TK6, S31, S18

MachinedSealed contact 16-14 1.5-2.5 RM14M25K RC14M25K 0.089" 0.125" K

Note: all dimensions are in inches, unless otherwise noted


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Crimp Contacts (Continued)

Contact 1

Contact 2

Standard male contact

Standard female contact

Longer male contact

Standard male contact

Standard female contact FMLB

Shorter female contact LMFB

First Mate Last Break contacts should be chosen only if the cavity is not marked with the ground symbol. For cavities marked with the ground symbol, standard contacts will fulfi ll the same role as a fi rst mate, last break contact used in a standard cavity.

Ground symbol

How to Make FMLB / LMFB Connection

First Mate Last Break Contacts

Contact size

TypeWire size Part number Max

wire Ø(inch)

Maxinsulator Ø

(inch)

Color band Availableplating

see p. 30AWG mm² Male Female Front Rear

#16Ø 0.062"

Longer male contact

(+ 0.039")

Machined

30-28 0.05-0.08 RM28M1GE1-

-

0.021" 0.043" - Red

K or J

26-24 0.13-0.2 RM24M9GE1- 0.031" 0.062" Red Red

22-20 0.32-0.52RM20M13GE1-

0.046"0.070" Black Red

RM20M12GE1- 0.086" Blue Red

20-16 0.52-1.5 RM16M23GE1- 0.070" 0.125" - Red

16-14 1.5-2.5 RM14M30GE1- 0.089" - - Red

#16Ø 0.062"

Shorter female contact

(+ 0.027")

Machined

30-28 0.05-0.08

-

RC28M1GE7- 0.021" 0.043" - Blue

K or J

26-24 0.13-0.2 RC24M9GE7- 0.031" 0.062" Red Blue

22-20 0.32-0.52RC20M13GE7-

0.046"0.070" Black Blue

RC20M12GE7- 0.086" Blue Blue

20-16 0.52-1.5 RC16M23GE7- 0.070" 0.125" - Blue

16-14 1.5-2.5 RC14M30GE7- 0.089" - - Blue

nt Re


33

#16 Coaxial Contacts

Note: Coax contacts cannot be used in the ground cavity

We provide 2 types of coaxial contacts suitable for 50 or 75Ω, coaxial cable or twisted pair cable.

Monocrimp Coaxial cContact

• The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods.

• This economy is achieved by simultaneously crimping both the inner conductor and outer braid or drain wire.

Multipiece Crimp Coaxial Contact

• The inner conductor and outer braid is crimped individually.

• The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact.

• An outer ferrule is used to connect the braid to the outer contact and provide cable support to ensure against bending and vibration.

Suitable for Coaxial Cable or Twisted Cable

• For jacket diameter from 0.070" to 0.120" Inner conductor up to 0.096" diameter

• For jacket diameter from 0.025" to 0.1057" Inner conductor from 30 AWG to 24 AWG

Coaxial Contact Range

Contacts for Coaxial Cable Summary

Contact typeContact range

Contact part number with cable combination

Cabling noticeMale contact Female contact

Multipiece RMDXK10D28 RCDXK1D28See page 66

See pages 70 & 71

Monocrimp RMDX60xxD28 RCDX60xxD28 See page 72

Contacts for Twisted Pairs Cable Summary

Contact typeContact range Contact part number with

cable combinationCabling notice

Male contact Female contact

Multipiece RMDXK10D28+ YORK090

RCDXK1D28+ YORK090 See page 67

See page 68

Monocrimp RMDX60xxD28 RCDX60xxD28 See page 69


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PCB Contacts for 3 + ground (103G1)

PCB Contacts for 3 + Ground (103G1)

PCB Soldering

UTL range can be carried out with a wave soldering process, but not refl ow soldering process.All high temperature processes are prohibited.

Nominal Length

Dimension of dipsolder contacts out of connector (contacts to be ordered separately).

UTL7 female UTL7 male

Note: The 6 pos. layout does not support PCB contacts

0.114" 0.188"

0.181" 0.181"

Contact size Connector typePart number contact Plating

see page 30Male Female

#16Ø 0.062"

Male insert RM20M12E8K RC20M12E84KK

Female insert RM20M12E8K RC20M12E83K


35

Notes


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IES


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Tooling .................................................................................................................... 38

Crimping Instructions ............................................................................................. 40

Handle & Interchangeable Heads .......................................................................... 42

Insertion Tool .......................................................................................................... 43

Extraction Tool ........................................................................................................ 43

Mated Connector Length ....................................................................................... 44

Assembly Instructions ............................................................................................. 45

Evaluation Kit 3 contacts + ground ........................................................................ 49

Evaluation Kit 6 contacts ........................................................................................ 50

Evaluation Kit – Assembly Instructions ................................................................... 51

Rated Current & Working Voltage .......................................................................... 52

UV Resistance ......................................................................................................... 53

UL94 + UL1977 ....................................................................................................... 54

IEC 61984 & IP Codes Explained ........................................................................... 57

IEC 61140 Explained .............................................................................................. 59

What is NEMA Rating ? .......................................................................................... 60

Ethernet for the Layman ......................................................................................... 61

RS-485 for the Layman ........................................................................................... 63

Technical informationUTL Series

UTL Series | Technical information

38

SOURIAU has been working in partnership with Mecal for many years. With sales offi ces located in all major industrial regions of the world, the combined strengths of both organizations has resulted in a truly global solution to all your production tooling needs.

Mecal sales network:

Mecal is a leader in manufacturing tooling forcrimping terminals over a stripped wire.Established in 1976, Mecal has become one of the world's leading companies dedicated to the design and manufacture of semi automatic production tools for strip fed, open barrel crimp terminals, serving the Automotive, Telecom and Datacom industries.

SOURIAU designs, manufactures and markets high performance - high reliability interconnect solutions for severe environments dedicated to the Aerospace, Defense/Space, Heavy Industry (Railway & Mass Transit, Nuclear, Oil & Gas) and Industrial Equipment markets. SOURIAU has a worldwide presence with R & D centers and production sites in Europe, USA, Japan and India. The Company is deeply involved in the environmental protection with industrial sites following ISO 14001 and RoHS products. SOURIAU is now the Connection Technologies platform of Esterline Group.

Mini Applicator Stripper Presses

www.mecal.net/index.php/en/contacts

Automatic Crimping Tools


39

Tooling

Crimp Tool Table

Specifi c Contacts

Contact size Part number (1) Hand tools* (SHANDLES) head

Tool with separate locator Insertion tool

Extraction toolHand tool Positioner + locator setting

#16Ø 0.062"

Sealed contact

RM/RC 16M25K S16RCM1625 - - -

RTM205 RX2025GE1

RM/RC 14M25K S16RCM1425 - - -

#16Ø 0.062"

Longer RM contact

RM28M1GE1KS16RCM20 - - -RM24M9GE1K

RM20M13GE1KRM16M23GE1K S16RCM16 MH860 MH86186 6/8

RM14M30GE1K S16RCM14

#16Ø 0.062"

Shorter RC contact

RC28M1GE7K

S16RCM20MH860 MH86164G

4/6

RC24M9GE7K 5/6

RC20M13GE7KRC20M12GE7K

5/7

RC16M23GE7K S16RCM16 6/8

RC14M30GE7K S16RCM14 M317 UH25 3

(1) see page 30 for plating options and other contact details * endurance of SHANDLES & Head tools = 50,000 cycles

Coaxial contactsSee coax contacts details on page 33 and cabling notice pages 66 to 72.

Standard Contacts

(1) loose contact * endurance of SHANDLES & Head tools = 50,000 cycles

Contact size Part number Head* Handles* Insertion tool Extraction tools

#20Ø 0.039"

RM/RC 24W3KS20RCM

SHANDLES

- RX20D44

RM/RC 20W3KRM/RC 18W3KSM 24WL3S*(1)

SC 24WL3S*(1) S20SCM20SM/SC 20WL3S*(1)

#16Ø 0.062"

RM/RC 28M1*

S16RCM20

RTM205 RX2025GE1

RM/RC 24M9*RM/RC 20M13*RM/RC 20M12*RM/RC 16M23* S16RCM16RM/RC 14M30* S16RCM14SM/SC 24ML1* S16SCM20SM/SC 20ML1*SM/SC 16ML1* S16SCML1SM/SC 14ML1*SM/SC 16ML11* S16SCML11

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Crimping instructions

Wire Stripping Length

Part number Stripping length L

(inch)Male Female

Machined contact #20 - Ø 0.039"

RM24W3- / RM20W3-RM18W3-

RC24W3- / RC20W3-RC18W3- 0.188"

#16 - Ø 0.062"

RM28M1- / RM24M9-RM20M13- / RM20M12-

RC28M1- / RC24M9-RC20M13- / RC20M12- 0.188"

RM16M23- /RM14M30- RC16M23- /RC14M30- 0.279"

Stamped & formed #20 - Ø 0.039"

SM24W3- / SM24WL3-SM20W3- / SM20WL3-

SC24W3- / SC24WL3-SC20W3- / SC20WL3- 0.157"

#16 - Ø 0.062"

SM24M1- / SM24ML1-SM20M1- / SM20ML1-

SC24M1- / SC24ML1-SC20M1- / SC20ML1- 0.157"

SM16M11- / SM16ML11- SC16M11- / SC16ML11- 0.183"

#16 - Ø 0.062"

SM16M1- / SM16ML1- SC16M1- / SC16ML1- 0.250"

SM14M1- / SM14ML1- SC14M1- / SC14ML1- 0.250"

L

L

Without insulation support

L

With insulation support

Note: See page 30 for plating options and other contact details


41

* example of plating, for other plating see page 30

W W

H HMachinedcontact

Stamped & Formedcontact

Crimping

One of the key factors which affects the performance of a connector is the way contacts are terminated. Crimped connections are nowadays seen as the best solution to ensure quality throughout the lifetime of the product. Here are some reasons why we recommend this method of termination for UTL connectors:

Advantages (Extract from the IEC 60352-2):- Effi cient processing of connections at each production level- Processing by fully-automatic or semi- automatic crimping machines, or with hand operated tools- No cold-soldered joints- No degradation of the spring characteristic of female contacts by the soldering temperature- No health risk from heavy metal and fl ux steam

- Preservation of conductor fl exibility behind the crimped connection- No burnt, discolored and overheated wire insulation- Good connections with reproducible electrical and mechanical performances- Easy production control.

To ensure that the crimp tooling is performing according to original specifi cations, it is important to carry out regular checks. A common way to check the performance of tooling is with a simple pull test, ideally using a dedicated electric pull tester. Minimum recommended pull forces are indicated in the tables below:

Activecontact

partContact type

Dielocationon heads

Wiresectionrange

Section(mm²)

Tensilestraight

test (mini)

Height(inch)

H (±0.002")

Width(inch)

W (±0.002")

Tooling head part number

Machinedcontacts size

#20Ø 0.039"

RM24W3KRC24W3K 26/24

26 AWG 0.12 min 15 N0.037" 0.050"

S20RCM

24 AWG 0.25 max 32 N


22 AWG 0.32 min 40 N0.049" 0.070"

20 AWG 0.50 max 60 N


20 AWG 0.50 max 60 N0.053" 0.073"

18 AWG 0.82 max 90 N

S & Fcontacts size

#20Ø 0.039"

SM24WL3TK6*SC24WL3TK6*

26/2426 AWG 0.12 min 15 N

0.031" 0.058"S20SCM20

24 AWG 0.25 max 32 N

SM20WL3TK6*SC20WL3TK6*

22/2022 AWG 0.32 min 40 N

0.039" 0.060"20 AWG 0.50 max 60 N

Machinedcontacts size

#16Ø 0.062"

RM28M1K*RC28M1K*

30/2830 AWG 0.05 min 11 N

0.044" 0.055"

S16RCM20

28 AWG 0.08 max 11 N

RM24M9K*RC24M9K*

26/2426 AWG 0.12 min 15 N

0.045" 0.055"24 AWG 0.25 max 32 N

RM20M13K*RC20M13K*

22/20

22 AWG 0.32 min 40 N

0.049" 0.069"20 AWG 0.50 max 60 N

RM20M12K*RC20M12K*

22 AWG 0.32 min 40 N20 AWG 0.50 max 60 N

RM16M23K*RC16M23K*

20 20 AWG 0.50 max 60 N 0.065" 0.085"S16RCM16 18 18 AWG 0.82 max 90 N 0.070" 0.089"

16 16 AWG 1.50 max 150 N 0.077" 0.095"

RM14M30K*RC14M30K*

16 16 AWG 1.50 min 150 N 0.082" 0.105"S16RCM14

14 14 AWG 2.50 min 230 N 0.090" 0.109"

S & Fcontacts size

#16Ø 0.062"

SM24ML1TK6*SC24ML1TK6*

26/2426 AWG 0.12 min 15 N

0.033" 0.059"S16SCM20

24 AWG 0.25 max 32 N


22/2022 AWG 0.32 min 40 N

0.040" 0.060"20 AWG 0.50 max 60 N


18 18 AWG 0.82 min 90 N 0.051" 0.082"S16SCML11

16 16 AWG 1.50 max 150 N 0.053" 0.082"


18 18 AWG 0.82 min 90 N 0.058" 0.079"

S16SCML116 16 AWG 1.50 max 150 N 0.066" 0.080"


14 14 AWG 2.50 max 230 N 0.070" 0.101"

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Handle & Interchangeable Heads

User Guide

8) To control crimp quality, slighty pull cable with two fi ngers to control retention.

3) Close the two pins simultaneously to maintain the head.

7) To crimp contact assembly-cable, tighten sharply the clip to the end of the mechanism (maxi 175N).

2) Choose the adapter head (sold separately), keep vertical and slide it into the handle until the mechanical end.

6) Position the contact in the bottom of the tool by checking its orientation.

1) Fully close then release the tool, keep it open. Open the 2 pins.

5) Place conductors, with no deteriorations, in the bucket contact. All strands to be located in the crimp bucket.

4) Strip the cable properly check the recommended size in the catalog on page 40.

GOOD WRONG WRONG


43

Extraction Tool

Insertion Tool

Contact size Part Number

#20 RX20D44

#16 RX2025GE1

Contact size Part Number

#16 RTM205

RTM205

Contact Extraction InstructionsPlace the tool into the cavity from front face of the connector, push on the handle, then remove the contact.

RX2025GE1

RX20D44

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Mated Connector Length

Long version: with strain relief

Short version: without strain relief

2.598"

UTL0 + UTL6

3.425"

UTL0 + UTL6

2.716"

UTL7 + UTL6

3.464"

UTL7 + UTL6

3.976"

UTL1 + UTL6

4.803"

UTL1 + UTL6


45

Assembly Instructions

• Female insulator: Strip external cable sheath, adjust ground cable length• Male insulator: Strip external cable sheath, adjust signal cable lengths• Crimp contacts• Place the lubricant on the holes until the chamfer end only for machined sealed contacts (with O-ring)• Place all the contacts inside the corresponding cavities at the same time• Manually push each contact, or use specifi c tool (RTM205), until audible click. Check each contact retention, with two fi nger retraction.

Stripping Dimensions

* see page 40

* see page 40

UTL0103G1P - UTL6103G1P - UTL7103G1P - UTL1103G1P

3 + ground

6 pos.UTL6102G1W3P - UTL7102G1W3P -UTL1102G1W3P

UTL0103G1S - UTL6103G1S -UTL7103G1S - UTL1103G1S

UTL6102G1W3S - UTL7102G1W3S -UTL1102G1W3S

Ground contact must be different compared to the others.

L*

1.263"

Phase lines - Male contacts

Ground line - Female contact

0.984"

L*

1.185"

Phase lines - Female contacts

Ground line - Male contact0.984"

L*

1.437"

1.181"

Power lines Male contacts

Signal lines Male contacts

Ground line Female contacts

Shield

0.984"

L*

1.200"

1.023"

Power lines Female contacts

Signal lines Female contacts

Ground line Male contacts

Shield

0.984"


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Assembly Instructions (Continued)

• Strip wires, crimp contacts (see pages 40 - 41)• Insert contacts into connector cavities (insert manually or use tool RTM205 crimp contacts)• Place receptacle in the panel cut-out (see dimension page 19 for UTL103G1 or page 23 for UTL102G1W3)• Secure receptacle with M3 screws (not supplied), torque 0.7 N.m maxi

PanelPanel

O-ringReceptacle fl ange

PaPa

UTL0 Assembly (Mounting Suggestion)

• Strip external cable jacket (see page 45)• Strip wires, crimp contacts (see pages 40 - 41)• Insert contacts into connector cavities (insert manually or use tool RTM205 crimp contacts)• Do an overmolding on the wired set

UTL6 or UTL1 Assembly

UTL6 UTL6

UTL1 UTL1


47

• Slide nut over the wires• Strip wires, crimp contacts (see pages 40 - 41)• Insert contacts into connector cavities (insert manually or use specifi c tool RTM205 crimp contacts)• Seat o-ring, place receptacle in the panel cut-out (see dimension page 19 for UTL103G1 or page 23 for UTL102G1W3)• Tighten jam nut torque: 2.5 Nm maxi, tightening tool: 7/8"

O-ring

O-ringFinal view

Jam nut

Panel thickness: 0.125" max

UTL7 Assembly (Mounting Suggestion)

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UTL0

Male Female

0.622" mini

0.275" mini

0.346" mini

UTL7 & UTL1

Male Female

0.700" mini

0.354" mini

0.421" mini 0.551" mini

UTL6

Male Female

0.629" mini

0.291" mini

0.354" mini 0.488" mini

SWSFILLERPLUG Mounting for 3 + Ground

Push the sealing plug into each connector cavity to seal until a mechanical stop.


Assembly Instructions (Continued)

0.472" mini


49

Male insert

Female insert

Connectortype

Wire section Part number Kit contains

Plug

20 AWG 0.5 mm² UTL6103G1P20AWG 4 x #16 male contacts: SM20ML1S31 + 2 x #16 female contacts: SC20ML1S31+ 1 x boot



In linereceptacle




Jam nutreceptacle

20 AWG 0.5 mm² UTL7103G1P20AWG 4 x #16 male contacts: SM20ML1S31 + 2 x #16 female contacts: SC20ML1S31



Square fl ange

receptacle




Connectortype


Plug

20 AWG 0.5 mm² UTL6103G1S20AWG 2 x #16 male contacts: SM20ML1S31 + 4 x #16 female contacts: SC20ML1S31+ 1 x boot



In linereceptacle




Jam nutreceptacle

20 AWG 0.5 mm² UTL7103G1S20AWG 2 x #16 male contacts: SM20ML1S31 + 4 x #16 female contacts: SC20ML1S31



Square fl ange

receptacle




Evaluation Kit 3 Contacts + Ground Part Number (103G1)

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Male insert

Female insert

Connectortype


Plug

16 AWG 1.5 mm² UTL6102G1W3P16AWG3 x #16 male contacts: SM16ML1S31 + 2 x #16 female contacts: SC16ML1S31+ 1 x #20 male contact: SM20W3S26 + 3 x #20 male contacts: SM24W3S26

+ 1 x boot


+ 1 x boot

In linereceptacle


+ 1 x boot


+ 1 x boot

Jam nutreceptacle

16 AWG 1.5 mm² UTL7102G1W3P16AWG 3 x #16 male contacts: SM16ML1S31 + 2 x #16 female contacts: SC16ML1S31+ 1 x #20 male contact: SM20W3S26 + 1 x #20 male contacts: SM24W3S26

14 AWG 2.5 mm² UTL7102G1W3P14AWG 3 x #16 male contacts: SM14ML1S31 + 2 x #16 female contacts: SC14ML1S31+ 1 x #20 male contact: SM20W3S26 + 3 x #20 male contacts: SM24W3S26

Connectortype


Plug

16 AWG 1.5 mm² UTL6102G1W3S16AWG2 x #16 male contacts: SM16ML1S31 + 3 x #16 female contacts: SC16ML1S31

+ 1 x #20 male contact: SC20W3S25 + 3 x #20 male contacts: SC24W3S25+ 1 x boot



In linereceptacle





Jam nutreceptacle

16 AWG 1.5 mm² UTL7102G1W3S16AWG 2 x #16 male contacts: SM16ML1S31 + 3 x #16 female contacts: SC16ML1S31+ 1 x #20 male contact: SC20W3S25 + 1 x #20 male contacts: SC24W3S25

14 AWG 2.5 mm² UTL7102G1W3S14AWG 2 x #16 male contacts: SM14ML1S31 + 3 x #16 female contacts: SC14ML1S31+ 1 x #20 male contact: SC20W3S25 + 3 x #20 male contacts: SC24W3S25

Evaluation Kit 6 Contacts Part Number (102G1W3)


51

• Evaluation Kit – Assembly Instructions

The boot is semi-fl exible and heat-shrinkable with a moldable adhesive inner lining.

• Place the heat shrink boot over the cable • Strip the cable jacket (see page 45)• Strip the individual wires (see page 40)• Crimp the contacts (see page 41) ò• Place the contacts in their cavities, checking the retention by slightly pulling the cable ù• Clean the connector surface and the cable jacket with isopropyl alcohol (Note: It is advised to rub the jacket with sand paper and clean the jacket before shrinking the boot)• Position the boot over the rear threads ä• Heat the boot with a heat gun: minimum shrink temp: 80°C - minimum full recovery temp: 110°C make sure to apply the heat evenly around the boot. Starting by applying the heat from the rear of the connector. ë Do not apply excessive heat, as it will damage the connector and/or boot.• Let the boot cool down ö• Check for good retention and the boot glue grip ü.

ò

ë

ù

ö

ä

ü

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Rated Current & Working Voltage

The current carrying capacity of a connector is limited by the thermal properties of materials used in its construction. The amount of current that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector. Part 3 of the IEC 60512 standard determines through a derating curve, the maximum current permissible, which varies from one layout to another (Fig.1 & Fig.2). Wire size plays an important role as well, since they help to dissipate heat and avoid overheating (Fig.1 & Fig.3).

Please note that the curve should be adjusted when dealing with potential hot spots, which can occur as a result of unequal loading of current across a number of contacts. As a general rule, it is best to avoid locating power handling contacts in the middle of the connector; try to locate them towards the edge where heat can be dissipated more effectively. Eventually you should fi nd a level which represents the permissible operating range:

The rated current is defi ned as uninterrupted continuous current that a connector can take when all contacts are energized simultaneously without exceeding the maximum limit of temperature. The ground contact is never loaded.


Current Carrying Capacity

0 20 40 60 80 100 1200

3

5

8

10

13

15

18

20

23

25

28

30

Cur

rent

(A)


Fig.1: UTL – 1.5 mm² wires

0 20 40 60 80 100 12003

5

8

10

1518

2325

28

30

3335

Cur

rent

(A)


Fig.2: UTL – 2.5 mm² wires

20

13


53

UV Resistance

Solar radiation affects all materials, but plastics can be susceptible to extreme degradation over time. The choice of materials for the UTL series was therefore a critical consideration.

All over the world we are not exposed to the same amount of energy given by the sun. The chart shown here clearly illustrates this.

So we performed test according to the ISO 4892-2 and simulated 5 years exposure to outdoor environments (temperature, humidity, etc.).

After this period there was no signifi cant colour variation,no crazing, no cracking and no major variation ofmechanical properties.

In addition, we asked UL to perform UV test per the UL746C. Our material has been rated F1 which is the highest level in this standard.

Yearly mean of daily irradiation in UV (280-400 nm)on horizontal plane (J/cm²) (1990-2004)

90°

60°

30°

0°

- 30°

- 90°

- 60°

90°60°30°0°- 30°- 90° - 60° 180°150°120°- 180° - 150° - 120°

J/cm²

0 10 20 30 50 60 70 80 90

100

110

120

130

150

160

170

180

19040 140

UV Resistance

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Underwriter Laboratories

UL94 + UL1977

There are two main standards for industrial connectors: UL94 & UL1977

UL 94: Tests for Flammability of Plastic Materials for Partsin Devices and AppliancesThis standard is dedicated to plastics fl ammability. It characterizes how the material burns in various orientation and thicknesses. Whereas most of our competitors are using a 50W test to classify the ability of their solution to withstand fi re, SOURIAU decided to increase this to a 500W test. New regulations tend to emphasize the importance of burning behavior making the 50W test less and less relevant.

The UTL series has been rated at 5VA.

Procedure: Bar specimens are to be 4.921" long by 0.511" wide, and provided in the minimum thickness.Plaque specimens are to be 5.905" by 5.905" and provided in the minimum thickness.Thicker specimens may also be provided and shall be tested if the results obtained on the minimum thickness indicate inconsistent test results. The maximum thickness is not to exceed 0.511".

5VA Vertical burning:• The specimen is clamped from the upper 0.236" of the specimen, with the longitudinal axis vertical, so that the lower end of the specimen is 11.810" above a horizontal layer of not more than 0.08 g of absorbent cotton thinned to approximately 1.968" x 1.968" and a maximum thickness of 0.236". • The 500W fl ame is then to be applied to one of the lower corners of the specimen so that the tip of the blue cone is within 0 to 0.118" of the specimen edge.• Apply the fl ame for 5±0.5 seconds and then remove for 5±0.5 seconds. Repeat the operation until the specimen has been subjected to fi ve applications of the test fl ame.

Conditions 5VA

Afterfl ame time plus afterglow time after fi fth fl ame application for each individual bar specimen ≤60s

Cotton indicator ignited by fl aming particles or drops from any bar specimen No

Burn-through (hole) of any plaque specimen No

11.810"

4.921"

0.511"

4.330"

CottonCotton

MaterialMaterial

Overall height of fl ameInner blue cone

5VA Horizontal burning:• Support the plaque specimen by a clamp in the horizontal plane.• The fl ame is then to be applied to the centre of the bottom surface of the plaque so that the tip of the blue cone is within 0 to 0.118" of the plaque surface.• Apply the fl ame for 5±0.5 seconds and then remove for 5±0.5 seconds. Repeat the operation until the plaque specimen has been subjected to fi ve applications of the test fl ame.• After the fi fth application of the test fl ame, and after all fl aming or glowing combustion has ceased, it is to be observed whether or not the fl ame penetrated (burned through) the plaque material. In addition, no opening greater than 0.118" shall appear after the test.

0.511"

MaterialMaterial

5.905"

Center

4.330"


55


UL1977There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could betelecommunication, etc. The UL 1977 covers single and multipole connectors intended for factory assembly.

Requirements apply to devices taking into account intensity and voltage. The categories are as follows:

According to above table, the level of performance that has to be reached could be different. Most of them are explained in the following page.

Assembly:Connector has to be keyed to prevent any mismating that can damage the machine or hurt the user. In the same way, plugs and sockets have to be equipped to protect persons against contact with live parts.Finally the identifi ed grounding contact shall be located so that the corresponding electrical continuity has to be completed before any other contact.

Insulating Materials:Material uses for electrical insulation, as a minimum, have to comply with the characteristics shown below:

• Minimum ratings for polymeric materials

Type Flame ratingRelative thermal index (RTI)

Electrical/mechanical w/o impact */**

0 - 50/50

1A HB 50/50

1B HB 50/50

2 HB 50/50

3 HB 50/50

4 HB 50/50

* The RTI of the material shall not be lower than the temperature measured during the Temperature Test.** For a thickness less than that for which a value has been established, the RTI of the minimum thickness with an established value shall be used.

Type 0 Type 1A

Tybe 1B

Type 2

Type 3

Type 4

0

0

8.3 A

31 A

200 A

1,000 A

600 V30 V

(42 V peak)

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UL94 + UL1977 (Continued)


UL1977Spacing:For a 250V max connector, distance through air or over material shall be 0.047" whereas from 250V to 600V connector the spacing is 0.125" minimum. These distances have to be taken between uninsulated live parts as shown in the matrix below:

An alternative way to determine voltage rating is with the Dielectric-Withstand test. If during one minute there is no arc-over or breakdown the rated voltage is given as shown below:

a) 500 volts for a type 1B device b) 1,000 volts plus twice rated voltage for types 1A, 2, 3 and 4 devices.

• Applicability of spacing requirements

TypeUninsulated live part - uninsulated

live part of opposite polarityUninsulated live part - uninsulated

grounded metal partUninsulated live part - exposed dead

metal part

0 No No No

1A Yes Yes Yes

1B Yes Yes No

2 Yes Yes Yes

3 Yes Yes Yes

4 Yes Yes Yes

Marking:A device shall be legibly marked with the manufacturer's trade name, trade mark, or other descriptive marking by which the organization responsible for the product may be identifi ed. (Exception: If the device is too small, or where the legibility would be diffi cult to attain, the manufacturer’s name, trademark, or other descriptive marking may appear on the smallest unit container or carton)

The following shall be marked on the device or on the smallest unit container or carton or on a stuffer sheet in the smallest unit container or carton:

a) The catalog number or an equivalent designation b) The electrical rating in both volts and amperes, if assigned c) Whether ac or dc, if restricted d) Flammability class, if identifi ed

Example: 10A 500V UL94 V-0


57

The norm is dedicated to connectors with rated voltage above 50V and up to 1,000V and rated currents up to 125A per contact.Depending on your application, connectors should be compliant with another standard. This has to be double checked with the customer.

There are a lot of constructional requirements and performances specifi ed in that standard. Most of them are illustrated in greater details hereafter.

Provisions for Earthing: The UTL connector is intended to be used on Class I,II and III systems (See IEC 61140) . Not like any other connector the UTL could be used to interrupt current. The “First mate Last break” contact feature is built in so any regular contact will ensure the functionality. Critically, among all of the normal assumptions we make in designing a connector, this contact has to be considered as a live part and must be protected against electric shock by double or reinforced insulation.

IP Code:IP is a coding system defi ned by the IEC 60529 to indicate thedegrees of protection provided by an enclosure. The aim of this is to give information regarding the accessibility of live parts against ingress of water and other foreign bodies.

1st digit Degree of protection 2nd digit Degree of protection0 No protection against accidental contact.

No protection against solid foreign bodies.0 No protection against water.

1 Protection against contact with any large area by hand and against large solid foreign bodies with a diameter bigger than 1.968".

1 Drip-proof.Protection against vertical water drips.

2 Protection against contact with the fi ngers.Protection against solid foreign bodies with a diameter bigger than 0.472".

2 Drip-proof.Protection against water drips up to a 15° angle.

3 Protection against tools, wires or similar objects with a diameter bigger than 0.098".Protection against small solid bodies with a diameter bigger than 0.098".

3 Spray-proof.Protection against diagonal water drips up to a 60° angle.

4 Same as 3 however diameter is bigger than 0.039". 4 Splash-proof.Protection against splashed water from all directions.

5 Full protection against contact. Protection against interior injurious dust deposits.

5 Hose-proof.Protection against water (out of a nozzle) from all directions.

6 Total protection against contact.Protection against penetration of dust.

6 Protection against temporary fl ooding.

7 Protection against temporary immersions.8 Protection against water pressure.

Pressure to be specifi ed by supplier.

9K High pressure hose-proof.Protection against high pressure water (out of a nozzle) from all directions.

IP 6 8

First digit(foreign bodies

protection)

Second digit(water

protection)

Code letters(internationalProtection)

UTL offers high sealing performance IP68 / 69K… Even in dynamic situations.

In addition to the IEC 60529 we conjointly use the DIN 40050 part 9 which are dedicated to road vehicles. The main differences are:• First digit: 5 replaced by 5K, 6 by 6K. In the DIN the tested equipment is not depressurized as it is in the IEC.• Second digit: 5K and 6K has been added and are equivalent respectively to 5 and 6 but with higher pressure. 9K which represents the High pressure cleaning.

IEC 61984 ed.2.0 “Copyright © 2008 IEC Geneva, Switzerland.www.iec.ch"IEC 60664-1 ed.2.0 “Copyright © 2007 IEC Geneva, Switzerland.www.iec.ch”

IEC 61984

IEC 61984 & IP Codes Explained

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OvervoltageUTL connectors are qualifi ed to be used on systems rated at Overvoltage category III

Per the IEC 60664-1 (formely VDE 0110) each category is linked to the end application and where the device will be implemented: • Category IV (primary overcurrent protection equipment): Origin of the installation • Category III (Any fi xed installation with a permanent connection) Fixed installation and equipment and for cases where the reliability and the availability is subject to special requirements • Category II (Domestic appliances): Energy consuming equipment to be supplied from the fi xed installation • Category I (Protected electronic circuit): For connection to circuit in which measures are taken to limit transient overvoltage.

Pollution degreePer the IEC 60664-1 (formerly VDE 0110) the environment affects the performance of the insulation. Particles can build a bridge between two metal parts. As a rule dust mixed with water can be conductive and more generally speaking metal dust is conductive. Finally, thestandard defi nes 4 levels of pollution:

• Degree 1 (Air conditioned dry room): No pollution or only dry, non conductive pollution occurs. The pollution has no infl uence.

• Degree 2 (Personal computer in a residential area): Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected.

• Degree 3 (Machine tools): Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected.

• Degree 4 (Equipments on roof, locomotives): Continuous conductivity occurs due to conductive dust, rain or other wet conditions.

Finally, the harsher the environment is, the longer clearance and creepage distances should be. Nonetheless, according the IEC 61984,enclosure rated at IP54 or higher can be dimensioned for a lower pollution degree. This applies to mated connectors disengaged for test and maintenance.

MarkingThe marking should give enough details to the user to know what the main characteristics are and without going deep in technicaldocumentation. Below examples identify the suitability of the connector:

• Example 1: Marking of a connector with rated current 16A, rated voltage 400V, rated impulse voltage 6kV and pollution degree 3, 2 and 1 for use in any system, preferably unearthed or delta-earthed systems:

16A 400V 6kV 3

• Example 2: Marking of a connector with rated current 16A, rated insulation voltages line-to-earth 250V, line-to-line 400V, rated impulse voltage 4kV and pollution degree 3, 2 and 1 for use in earthed systems:

16A 250V 400V 4kV 316A 250V 400V 4kV 3

16A 400V 6kV 3

IEC 61984

IEC 61984 & IP Codes Explained (Continued)


59

IEC 61140 Explained

On a daily basis, we are using many electrical appliances, some are grounded, and some are not. The levels of grounding protection are clearly defi ned by the International Electrotechnical Commission standard IEC 61140, a standard that has an infl uence on our connectors and how they should be used; our customers therefore need to pay particular attention to the three categories defi ned within this standard to ensure compatibility with their system. Everything explained hereafter is valid for connectors not intended to interrupt current.

Class I:

Devices which belong to this category have their chassis grounded via the ground wire (green/yellow in Europe, green in the US, Canada and Japan). A fault in the appliance might cause a live conductor to energize the casing. In this case, the current fl ows to the ground conductor and the circuit interrupter will cut off the power supply. In case of the UTL series, the envelope cannot become live since it is made in plastic. There is no special care to be taken to attach the connector shell to the ground.

Class II:

Products in this category have reinforced insulation, meaning that the casing does not need to be connected to ground. In this case, the possibility of electric shock has been removed. Most of the time, reinforced insulation means double insulation, i.e. the second layer will take over the fi rst one in case the fi rst one fails. The UTL series could be used in that condition. We recommend to contact SOURIAU for further explanation.

Note: UL 1310 also defi nes a class II device, but in that case this is just to set the upper limit of use, like a wall charger for our cell phone.

Class III:

In this category, electrical appliances are fed by a low voltage source (<48VAC or < 120VDC). In normal conditions live conductors can be accessible without any risk for the end user. No particular attention needs to be taken in regards to UTL series when it comes to a class III device.

Conclusion:

UTL series can be used in class I and class III environments, but each category affects the product performance. Throughout the catalog, current and voltage ratings have been given for class I devices keeping in mind the ground conductor needs to be attached according to recommended wiring instructions.

Note: Special applications like recreational vehicles are not under the scope of the IEC 61140.

IEC 61140

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Enclosurerating

IP20 IP22 IP55 IP64 IP65 IP66 IP67

Type 1 •Type 3 •Type 3R •Type 3S •Type 4 •

Type 4X •Type 6 •Type 12 •Type 13 •

• indicates compliance

6 IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed water, the entry of water during occasional temporary submersion at a limited depth and damage from external ice formation.

6P IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed water, the entry of water during prolonged submersion at a limited depth and damage from external ice formation.

Type 6 rating can be either Type 6 or Type 6P - please see below:

• NEMA ratings vs IP ratings

Whereas IP ratings only consider protection against ingress of foreign bodies (first digit) and ingress of water (second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil immersion, etc.

The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is equivalent to an IP rating but it is not possible to say the contrary.

Below a list of some NEMA standards:

What is NEMA Rating ?


61

In order to explain basic Ethernet theory, we can use a functional comparison to a busy city with highways, buildings and cars. To illustrate this, the table below provides correlation between the different components/pieces/links that encompass Ethernet network connectivity, and the larger scale infrastructure of a metropolitan city.

Ethernet BasicsEthernet is a widely used communications protocol that is used to transmit data packets (datagrams) between network devices. Imagine a highway in a large metropolitan area six lanes wide at rush hour. The vehicles on the highway need rules to follow so that they get to their destination without crashing into each other. In an Ethernet network link, there could be 100 million bits of information transmitted in one second. In the Ethernet standard, there exist rules to govern packet structure, transmission requirements, error correction, communication with end equipment, etc.

Examining the differences between 100Mhz, 100 Base TX, Cat5e/Cat6.What does it all mean?When discussing connectors and Ethernet, there are a few key details to be aware of:• 100Mhz is a measurement of Frequency for the signal - Comparable to the Speed Limit of a highway• 100 BaseTX (or Fast Ethernet) is an Ethernet link standard and identifi es available link bandwidth. The bandwidth is measured in units of MBits/S (megabits per second) - Comparable to the number of cars that pass a point in one second• Cat5e/Cat6 are an EIA/TIA standard for performance and physical characteristics for cables and connectors - Comparable to performance specifi cations of the car and highway. In connectors and cables, Fast Ethernet uses 2 pairs. One for transmit and one for receive. This way data traffi c can fl ow in both directions simultaneously.

• City: The network itself• Buildings: End equipment, PC, server, etc.• Roads: Ethernet cabling• Cars: Data packets, datagrams, bits, bytes, etc.• Tolls: Firewalls• Bridges: Connectors • Traffi c laws: Protocol/communication specifi cations

Ethernet for the Layman

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UTL, 4 contacts - Cat5

1 (Pair 1) = ground2 (Pair 1) = 23 (Pair 2) = 34 (Pair 2) = 1

103G14 Ø 0.062" (#16)

SOURIAU offering:Standard solutions.

Ethernet for the Layman (Continued)

What about using coax contacts ?Ethernet twisted pairs carry a symmetrical (balanced) signal. Once terminated into a coax contact, the inner core will be protected by a shield - but not the outer contact. Because of EMI issues, the signal will no longer be balanced. Conclusion - it does not work and is not recommended.

ConclusionTo carry 100Mb/s data signal, 100 BaseTX or Fast Ethernet recommends the use of Cat5e connectors as well as Cat5e cable with the support of a 100MHz signal. Nevertheless, a 100Mb/s signal can be transmitted in certain conditions (short distance, only one connector, lower frequency but a different code) thru many other connection materials - not necessarily Cat5e rated.

What about using Quadrax contacts ?The Quadrax contact is used in railway applications because of the use of quad cable. In this specifi c market, the standard Ethernet twisted pairs wires cannot be offered, they are too thin and often solid (not stranded).

In the rest of industry, UTP (Unshielded Twisted Pairs) cables are widely used. The Quadrax contact is not designed to terminate them. And thus, are not advised for industrial applications.


63

RS-485 BasicsRS-485 only specifi es electrical characteristics of the generator and the receiver. It does not specify or recommend any communications protocol, only the physical layer. A RS-485 network consists of a single controller (the master) and one or up to 32 slave devices (the receivers). For example, a lighting console is frequently employed as the controller for a network of slave devices like dimmers, fog machines and intelligent lights.

Physical layerThe standard transmission medium is twisted-pair cable of either #22 or #24 AWG solid wire. Typically, a minimum of two lines are used but a third reference wire may be accommodated. Four-wire cables can also be used if full-duplex operation is desired. The cables may be shielded or unshielded, with unshielded the most common. The nominal characteristic impedance is 100 or 120 Ω. It also defi nes three generator interface points (signal lines); "A", "B" and "C". The data is transmitted on "A" and "B" with "C" being used as a ground reference. Terminating load resistors are required to ensure a matched line condition. Without terminating load resistors, refl ections of fast driver edges can cause multiple data edges and subsequent data/signal corruption.

What is DMX?The DMX for Digital Multiplex is the protocol for stage lighting applications using RS-485 standard.

SOURIAU offering:

UTL, 6 contacts - Power + RS-485 1 Twisted pair

1 (Pair 1) = A2 (Pair 1) = BGround = C

Phase = 1Neutral = 2Ground = Ground

102G1W33 Ø 0.039" (#20)3 Ø 0.062" (#16)

RS-485 for the LaymanRS-485 signals are used in a wide range of applications (from computers and networks to building automation and stage lighting). In addition, it may be used to control video surveillance systems or to interconnect security control panels and devices such as access control card readers.

Example of a DMX simple networkController (the master)

Light (1st slave) Light (2nd slave)

In In InOut OutOut

Light (3th slave)

Terminating Resistance

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#16 Coaxial Contacts - Cabling Notices ................................................................. 66

Glossary of Terms ................................................................................................... 73

Part Number Index ................................................................................................. 74

AppendicesUTL Series

UTL Series | Appendices

66

#16 Coaxial Contacts

Cabletype

Impe-dance

Contact type

Ø overjacket

Ø overdielectric

Inner cond size

Ø outer braid Male contact kit for coaxial cable

Female contact kit for coaxial cable

inch mm inch mmExt. Ø

inchinch mm

RG161/U 75

Multipiece

0.090" 2.29 0.057" 1.45 - - -

RMDXK10D28 RCDXK1D28

RG179A/U 75 0.105" 2.67 0.063" 1.6 0.011" 0.084" 2.13 max

RG179B/U 75 0.105" 2.67 0.063" 1.6 0.011" 0.084" 2.13 max

RG187/U 75 0.109" 2.79 max 0.059" 1.52 0.011"

RG188/U 50 0.109" 2.79 max 0.059" 1.52 0.020" 0.078" 1.98 max

RG174/U 50 0.114" 2.92 0.059" 1.52 0.018" 0.088" 2.24 max

AMPHENOL 21-598 50 0.105" 2.67 0.059" 1.52 0.018" - -

RG196/U 50 0.079" 2.03 max 0.034" 0.086 0.011" - --

RG178A/U 50 0.075" 1.91 0.034" 0.86 0.011" 0.054" 1.37 max

RG/188A/U 50

Monocrimp

0.110" 2.79 0.059" 1.52 0.020" 0.078" 1.98 max RMDX6036D28 RCDX6036D28KX21TVT (europe)

RG178 B/U50 0.075" 1.91 0.034" 0.86 0.011" 0.054" 1.37 max RMDX6034D28 RCDX6034D28

RG178 / BU 50 0.075" 1.91 0.034" 0.86 0.011" 0.054" 1.37 max RMDX6050D28 RCDX6016D28RG174/U 50 0.115" 2.92 0.059" 1.52 0.018" 0.088" 2.24 max RMDX6032D28 RCDX6032D28

RG188A/U 50 0.109" 2.79 0.059" 1.52 0.020" 0.078" 1.98 max RMDX6036D28 RCDX6036D28RG316/U 50 0.107" 2.72 0.06" 1.52 0.020" 0.078" 2.05 max RMDX6036D28 RCDX6036D28

raychem 5024A3111 50 0.120" 3.05 0.083" 2.11 0.025" 0.097" 2.46 RMDX6052D28 RCDX6052D28raychem 5026e1614 50 0.083" 2.11 0.050" 1.27 0.018" 0.067" 1.7 RMDX6036D28 RCDX6036D28

surprenant pn 8134 - Multipiece 0.100" 2.54 0.058" 1.47 0.011" - - RMDXK10D28 RCDXK1D28

PRD PN 247AS-C1123-001

-

Monocrimp

0.103" 2.62 0.059" 1.52 0.020" 0.078" 1.98 RMDX6018D28 RCDX6018D28

PRD PN 247AS-C1251 - 0.092" 2.34 0.050" 1.27 0.025" 0.067" 1.7 RMDX6018D28 RCDX6018D28JUDD C15013010902 - 0.087" 2.13 0.050" 1.27 0.018" 0.066" 1.67 RMDX6036D28 RCDX6036D28

CDC PIN22939200 - 0.090" 2.29 0.048" 1.22 0.011" 0.064" 1.63 RMDX6046D28 RCDX6016D28CDC PIN22939200 - 0.090" 2.29 0.048" 1.22 0.011" 0.064" 1.63 RMDX6050D28 RCDX6016D28CDC PIN245670000 - 0.104" 2.64 0.067" 1.7 0.011" 0.083" 2.11 RMDX6050D28 RCDX6016D28

ampex - 0.114" 2.9 0.075" 1.91 0.014" 0.090" 1.29 RMDX6032D28 RCDX6032D28TI PN 920580 - 0.70" 1.78 0.038" 0.96 0.018" 0.054" 1.37 RMDX6024D28 RCDX6024D28

Honeywell PN 58000062 - 0.120" 3.05 0.077" 1.96 0.016" solid 0.096" 2.44 RMDX6026D28 RCDX6026D28

- - 0.104" 2.64 0.067" 1.7 0.011" - 2.11 RMDX6050D28 -- - 0.090" 2.29 0.048" 1.22 0.011" - 1.63 RMDX6050D28 -- - 0.114" 2.9 0.075" 1.91 0.014" - 1.29 RMDX6032D28 RCDX6032D28- - 0.070" 1.78 0.038" 0.96 0.018" - 1.37 RMDX6024D28 RCDX6024D28- - 0.120" 3.05 0.077" 1.96 0.016" - 2.44 RMDX6026D28 RCDX6026D28

Coaxial Cable - Contact Monocrimp and Multipiece


67

Cabletype

Contact type

Inner AWG cond

Ø overjacket

(single wire)Inner cond size

Ø outerbraid Male

contact kit for coaxial cable

Femalecontact kit for coaxial cable

inch mmStranded defi nition

Ext. Ø inch

inch mm

2#24 stranded MIL-W-16878 type B

Multipiece

24 0.049" 1.24 max 7/.008 - - RMDXK10D28 RCDXK1D28

2 #24 solid MIL-W-76 type LW 24 0.047" 1.12 max 1/.0201 - - RMDXK10D28 RCDXK1D28

2 #26 stranded MIL-W-76 type LWor MIL-W-16878 type B&E

26 0.043" 1.09 max 7/.0063 0.006" - - RMDXK10D28 RCDXK1D28

2 #28 solid MIL-W-81822/3 28 0.028" 0.71 max - - RMDXK10D28 RCDXK1D28

Twisted pair 1/.201 solid MIL-W-76 type LW or MIL-W-16878

26 0.044" 1.12 max 1/.0201 0.020" - - RMDXK10D28 RCDXK1D28

Twisted pair solid MIL-W-81822/3 28 0.028" 0.71 max 1/.0126 0.012" - - RMDXK10D28 RCDXK1D28

#28 7/.0036 per Hitachi specec-711 (13-2820)

Monocrimp

- 0.046" 1.17 7/.0036 - - - RMDX6031D28 + YORX090

RCDX6031D28 + YORX090

20218201 - 0.028" 0.71 - - - - RMDX6031D28 + YORX090


#30 solid - 0.025" 0.64 - - - - RMDX6015D28 + YORX090


#26 7/.0063 26 0.028" 0.71 7/.063 0.006" - - RMDX6031D28 + YORX090


#26 19/.004 26 0.049" 1.24 19/.004 - - - RMDX6019D28 + YORX090


#24 7/.008 24 0.049" 1.24 7/.008 - - - RMDX6019D28 + YORX090


#24 19/.005 24 0.057" 1.45 19/.005 - - - RMDX6019D28 + YORX090


- 26 0.049" 1.25 - - 0.748"x 0.003" 19x0.1 RMDX6019D28 +

YORX090RCDX6019D28 +

YORX090

- 24 0.049" 1.25 - - 0.275"x 0.007" 7x0.2 RMDX6019D28 +


YORX090

- 24 0.057" 1.45 - - 0.748"x 0.005" 19x0.13 RMDX6019D28 +


YORX090

- 26 0.027" 0.7 - - 0.275"x 0.006" 7x0.16 RMDX6031D28 +


YORX090

Twisted Cable - Contact Monocrimp and Multipiece

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Twisted Pair Cable Multipiece Contact Cabling

#16 Coaxial Contacts (Continued)

Cablereference

Contact type

Male contactFemale contact

Crimp tool

Die set

Stop bushing

Cable strip length

Inner conduc-tor crimp

Braid crimp

A B C g dim t dim g dim t dim2#24 stranded milw 16878 type B

Multipiece RMDXK10D28 RCDXK1D28 M10S1J - - See assembly notice

2 #24 solid mil-w-76 type LW

2 #26 strandedmil w 76 type LW or

mil w16878 type B & E

2 #28 solidmil-w-81822/3

twisted pair 1/.201 solid mil w 76 type LW or mil

w 16878

twisted pair solid mil w 81822/3

Male contact

Outer male contact

RMDX60-2Inner socketRFD26L-1

Outer hyringYOC074

Inner supporting sleeveRMDXB-055-3

Twisted pair adapterYORK-090 Conductor "Y"

Conductor "Z"

Strip lengths of cable

0.312"±0.016"

0.611"±0.016"

0.312"±0.016"

Outer hyringInner supporting sleeve

Twisted pair adapterLocking louver typical

Grounding louver typical

Step 1: Step 2: Step 3:

0.296"

0.009"±0.001"

0.233"±0.016"

0.296"±0.016"

0.611"±0.016"

0.312"±0.016"When using solid wire fl atten conductor "X" and "Z" using N24FL-1 die as shown

Female contact

Step 1: Step 2: Step 3:

Outer hyringSupporting sleeve

Twisted pair adapter

Conductor "W"

Conductor "X"


0.748"±0.016"

0.531"±0.016"

0.312"±0.016"

Outer female contactRCDX60-2

Inner pinRMD26L-1

Outer hyringYOC074

Inner supporting sleeveRCDXB-055-1

Twisted pair adapterYORK-090



69

Twisted Pair Cable Monocrimp Contact Cabling

Cable referenceContact

typeMale

contactFemale contact

Crimp tool

Die set

Stop bushing

Cable strip length

Inner conductor crimp

Braid crimp

A B C g dim t dim g dim t dim#28 7/.0036 per Hitachi spec

ec-711 (13-2820)

Monocrimp

RMDX6031D28+ YORX090

RCDX6031D28+ YORX090 M10S1J

S80 SL105 0.185" 0.240" 0.170" 0.051" to 0.044"

0.055" to 0.048"

0.116" to 0.111"

0.120" to 0.114"

20218204 S80 SL105 0.155" 0.240" 0.124" 0.051" to 0.046"

0.055" to 0.048"

0.116" to 0.111"

0.120" to 0.109"

#30 solid S83 SL105 0.185" 0.240" 0.159" 0.048" to 0.044"

0.053" to 0.048"

0.116" to 0.111"

3.12 to 0.116"

#26 7/.0063 S80 SL105 0.185" 0.240" 0.159" 0.051" to 0.046"

0.055" to 0.048"

0.116" to 0.111"

0.120" to 0.114"

#26 19/.004M10SG8 ASSY'YTOOL DIE SETSTOP BUSHINGM10S1J TOOL

0.185" 0.240" 0.159" 0.048" to 0.046"

0.053" to 0.048"

0.111" to 0.109"

0.122" to 0.116"

#24 7/.008 0.185" 0.240" 0.159" 0.048" to 0.046"

0.053" to 0.048"

0.111" to 0.109"

0.122" to 0.116"

#24 19/.005 0.185" 0.240" 0.159" 0.048" to 0.046"

0.053" to 0.048"

0.111" to 0.109"

0.122" to 0.116"

26 AWG (19x0.1)M10SG8

crimping kit 0.185" 0.236" 0.157"24 AWG (7x0.2)

24 AWG (19x0.13)

26 AWG (7x0.16) S80 SL105

G

G

Braid crimp (G) to be measured with die set fully closed

Inner conductor crimp (G) to be measured with die set fully closed

RCDX60Female coax contact

RMDX60Male coax contact

See cable strip lengths

Cable strip length

A

B C

0.629"

• Select appropriate monocrimp coax twisted pair contact and cable combination.• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).• Strip the twisted pair cable to the designated wire strip lengths.• Insert the stripped cable into the contact. One cable is to be inserted into the inside diameter of hyring, and pushed forward into the inner contact. The second cable is to be inserted between the outside diameter of hyring and the inside diameter of the outer contact body.• Crimp the contact.


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Multipiece Male Contact with Coax Cable

Multipiece kit details

RMDXK10D28 includes

RMDX602D28 Outer contact

RFD26L1D28 Inner contact

YOC074 Outer hyring

RMDXB0553 Inner supporting sleeve

Cable strip length

A

B

C

Dielectric diameter

Contact assembly with dielectric diameter over 0.055" - without inner supporting sleeve

Outer male contactRMDX60-2 Inner socket

RFD26L-1

Outer hyringYOC074


0.625"±0.016"

0.172"±0.016"

0.312"±0.016"

Step 1:- Assemble outer hyring onto cable- Assemble inner socket to inner conductor and crimp

Step 2:- Insert the assembly into the outer male contact until the inner socket snaps into place- The cable braid (shield) should now cover the barrel of the outer male contact as shown

Step 3:- Slide outer hyring forward against spring and crimp in place as shown

Locking louver typical


Contact assembly with dielectric diameter under 0.055" - with inner supporting sleeve

Outer male contactRMDX60-2 Inner socket

RFD26L-1Outer hyringYOC074 Strip lengths

of cable

0.690"±0.016"

0.296"±0.016"

0.359"±0.016"Inner supporting sleeveRMDXB-055-3

Step 1:- Assemble outer hyring onto cable- Assemble supporting sleeve over dielectric and under braid- Assemble inner socket to inner conductor, push back against sleeve and crimp

Supporting sleeve Outer hyring

Step 2:- Insert the assembly into the outer male contact until the inner socket snaps into place- The cable braid (shield) should now cover the barrel of the outer male contact as shown


Locking louver typical



Cablereference

ContactHyring

complementarycompoments

Outer contact crimp tool Inner contact crimp tool

Cable strip lengthCrimp tool M10S1J Crimp tool M10S1J

Die set Stop bushing Die set Stop bushingA B C

RG161U

Male:

RMDXK10D28

YOC074

S221 SL471

S23D2

SL46D2

0.172" 0.312" 0.625"

RG179 0.172" 0.312" 0.625"

RG187U 0.172" 0.312" 0.625"

RG188/US26D2

0.172" 0.312" 0.625"

RG174/U 0.172" 0.312" 0.625"

RG178A/U YOC074 + RMDXB0553 S23D2

0.296" 0.359" 0.690"

RG196U 0.296" 0.359" 0.690"

AMPHENOL 21-598

YOC074- 0.172" 0.312" 0.625"

surprenant pn 8134 - 0.172" 0.312" 0.625"



71

Multipiece Female Contact with Coax Cable

Contact assembly with dielectric diameter over 0.055" - without inner supporting sleeveOuter female contactRCDX60-2

Inner pinRMD26L-1

Outer hyringYOC074Strip lengths

of cable

0.438"±0.016"

0.172"±0.016"

Step 1:- Assemble outer hyring onto cable- Assemble inner pin to inner conductor and crimp

Step 2:- Insert the assembly into the outer female contact until the inner pin snaps into place- The cable braid (shield) should now cover the barrel of the outer female contact as shown


Contact assembly with dielectric diameter under 0.055" - with inner supporting sleeveOuter female contactRCDX60-2028

Inner pinRMD26L-1

Outer hyringYOC074


0.438"±0.016"

0.250"±0.016"

Supporting sleeveRCDXB-055-1

Supporting sleeveOuter hyring

Step 1:- Assemble outer hyring onto cable- Assemble supporting sleeve over dielectric and under braid- Assemble inner pin to inner conductor, push back against sleeve and crimp

Step 2:- Insert the assembly into the outer female contact until the inner pin snaps into place- The cable braid (shield) should now cover the barrel of the outer female contact as shown


RCDXK1D28includes

RCDX602D28 Outer contact

RMD26L1D28 Inner contact

YOC074 Outer hyring

RCDXB0553 Inner supporting sleeve

Multipiece kit details Cable strip length

A

B

C

Dielectric diameter

Cablereference

ContactHyring

complementarycompoments

Outer contact crimp tool Inner contact crimp tool

Cable strip lengthCrimp tool M10S1J Crimp tool M10S1J

Die set Stop bushing Die set Stop bushingA B C

RG161U

Female:

RCDXK1D28

YOC074

S221 SL471

S23D2

SL46D2

0.172"

-

0.438"

RG179 0.172" 0.438"

RG187U 0.172" 0.438"

RG188/US26D2

0.172" 0.438"

RG174/U 0.172" 0.438"

RG178A/U YOC074 + RMDXB0553 S23D2

0.250" 0.438"

RG196U 0.250" 0.438"

AMPHENOL 21-598

YOC074- 0.172" 0.438"

surprenant pn 8134 - 0.172" 0.438"


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Coax Cable with Monocrimp Contact Cabling

RCDX60Female coax contact

RMDX60Male coax contact

See cable strip lengths

Cable strip length

A

B

C

• Select appropriate cable and contact combination.• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).• Strip coax cable to the designated wire strip lengths.• Insert the stripped coax into the rear of the contact.• Crimp the contact.


Cablereference

Malecontact

Female contact

Crimp tool

Dieset

Stop bushing

Cable strip length Inner conductor crimp Braid crimpA B C g dim t dim g dim t dim

CDC PIN22939200 RMDX6046D28 RCDX6016D28

M10S1J

S80 SL105 0.164" 0.235" 0.335" 0.051"/0.046" 0.055"/0.048" 0.109"/0.103" 0.118"/0.111"

CDC PIN22939200 RMDX6046D28 RCDX6016D28 S87 SL105 0.200" 0.250" 0.350" 0.051"/0.046" 0.055"/0.048" 0.109"/0.103" 0.118"/0.111"

CDC PIN245670000 RMDX6050D28 RCDX6016D28 S80 SL105 0.200" 0.250" 0.350" 0.051"/0.046" 0.055"/0.048" 0.116"/0.111" 0.122"/0.116"

KX21TVT (europe)RG178 B/U RMDX6034D28 RCDX6034D28 S82 SL105 0.200" 0.250" 0.350" 0.051"/0.046" 0.051"/0.046" 0.111"/0.107" 0.120"/0.114"

RG178 / BU RMDX6050D28 RCDX6016D28 S87 SL105 0.200" 0.250" 0.350" 0.051"/0.046" 0.055"/0.048" 0.109"/0.103" 0.118"/0.111"

ampex RMDX6032D28 RCDX6032D28 S80 SL105 0.200" 0.250" 0.459" 0.051"/0.046" 0.055"/0.048" 0.116"/0.111" 0.122"/0.116"

TI PN 920580 RMDX6024D28 RCDX6024D28 S82 SL105 0.200" 0.250" 0.350" 0.053"/0.046" 0.056"/0.050" 0.112"/0.107" 0.120"/0.114"

RG174/U RMDX6032D28 RCDX6032D28 S80 SL105 0.200" 0.250" 0.459" 0.051"/0.046" 0.055"/0.048" 0.116"/0.111" 0.122"/0.116"

Honeywell PN 58000062 RMDX6026D28 RCDX6026D28 S82 SL105 0.200" 0.250" 0.350" 0.053"/0.046" 0.056"/0.050" 0.112"/0.107" 0.120"/0.114"

RG188A/U RMDX6036D28 RCDX6036D28 S80 SL105 0.200" 0.250" 0.459" 0.051"/0.046" 0.055"/0.048" 0.116"/0.111" 0.122"/0.116"

RG316/U RMDX6036D28 RCDX6036D28 S80 SL105 0.200" 0.250" 0.459" 0.051"/0.046" 0.055"/0.048" 0.116"/0.111" 0.122"/0.116"

PRD PN247AS-C1123-001

RMDX6018D28 RCDX6018D28 M10SG8 ASSY'YTOOL DIE SETSTOP BUSHINGM10S1J TOOL

0.200" 0.250" 0.350" 0.048"/0.046" 0.053"/0.048" 0.114"/0.109" 0.122"/0.116"

PRD PN 247AS-C1251 RMDX6018D28 RCDX6018D28 0.200" 0.250" 0.350" 0.048"/0.046" 0.053"/0.048" 0.114"/0.109" 0.122"/0.116"

raychem 5024A3111 RMDX6052D28 RCDX6052D28 S88 SL105 0.200" 0.250" 0.459" 0.053"/0.050" 0.057"/0.051" 0.114"/0.109"

raychem 5026e1614 RMDX6036D28 RCDX6036D28 M10SG8 ASSY'YTOOL DIE SETSTOP BUSHINGM10S1J TOOL

0.200" 0.250" 0.350" 0.048"/0.046" 0.053"/0.048" 0.114"/0.109" 0.122"/0.116"

JUDD C15013010902 RMDX6036D28 RCDX6036D28 0.200" 0.250" 0.350" 0.048"/0.046" 0.053"/0.048" 0.114"/0.109" 0.122"/0.116"

inner cond. #30,braid diam 2.64 RMDX6050D28 - S80 SL105 0.200" 0.250" 0.350" - - - -

inner cond. #30,braid diam 2.29 RMDX6050D28 - S87 SL105 0.165" 0.250" 0.334" - - - -

inner cond. #28,braid diam 2.9

RMDX6032D28 RCDX6032D28 S80 SL105 0.200" 0.250" 0.460" - - - -

inner cond. #26,braid diam 1.78

RMDX6024D28 RCDX6024D28 S82 SL105 0.200" 0.250" 0.350" - - - -

inner cond. #26,braid diam 3.05 RMDX6026D28 RCDX6026D28 S82 SL105 0.200" 0.250" 0.350" - - - -


0.164"


73

• ClearancePer the IEC 60664-1 it is the shortestdistance between two conductive partseven over the air.

• Creepage distancePer the IEC 60664-1 it represents theshortest distance along the surfaceof the insulating material between twoconductive parts.

• Working voltagePer the IEC 60664-1 it is the highest r.m.s. value of A.C. or D.C. voltage across any particular insulation which can occur when the equipment is supplied at rated voltage.

• Rated impulse voltageImpulse withstands voltage value assigned by the manufacturer to the equipment or to a part of it characterizing the specifi ed withstand capability of its insulation against transient overvoltage.

• Working currentIt is the maximum continuous and not interrupted current able to be carried by all contacts without exceeding the maximum temperature of the insulating material.

• Transient voltageExtract from the IEC 60664-1: Short duration overvoltage of a few millisecond or less, oscillatory or non-oscillatory, usually highly damped.

• CTI (Comparative Tracking Index)The CTI value is commonly used to characterize the electrical breakdown properties of an insulating material. It allows users to know the tendency to create creepage paths. This valuerepresents the maximum voltage after 50 drops of ammonium chloride solution without any breakdown.

• RTI (Relative temperature Index):Extract from ULs website:Maximum service temperature for a material, where a class of critical property will not be unacceptably compromised through chemical thermal degradation, over the reasonable life of anelectrical product, relative to a reference material having aconfi rmed, acceptable corresponding performance defi ned RTI.

- RTI Elec: Electrical RTI, associated with critical electrical insulating properties.

- RTI Mech Imp: Mechanical Impact RTI, associated with critical impact resistance, resilience and fl exibility properties.

- RTI Mech Str: Mechanical Strength (Mechanical without Impact) RTI, associated with critical mechanical strength where impact resistance, resilience and fl exibility are not essential.

Air gapCreepage distance

Glossary of Terms

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Part Number Index

ConnectorUTL1102G1W3P.................... P. 22UTL1102G1W3P03.................. P. 22UTL1102G1W3PCDMX................ P. 22UTL1102G1W3S.................... P. 22UTL1102G1W3S03.................. P. 22UTL1102G1W3SCDMX................ P. 22UTL1103G1P...................... P. 18UTL1103G1P03.................... P. 18UTL1103G1S...................... P. 18UTL1103G1S03.................... P. 18UTL6102G1W3P.................... P. 22UTL6102G1W3P03.................. P. 22UTL6102G1W3PCDMX................ P. 22UTL6102G1W3S.................... P. 22UTL6102G1W3S03.................. P. 22UTL6102G1W3SCDMX................ P. 22UTL6103G1P...................... P. 18UTL6103G1P03.................... P. 18UTL6103G1S...................... P. 18UTL6103G1S03.................... P. 18UTL7102G1W3P.................... P. 22UTL7102G1W3P03.................. P. 22UTL7102G1W3S.................... P. 22UTL7102G1W3S03.................. P. 22UTL7103G1P...................... P. 18UTL7103G1P03.................... P. 18UTL7103G1S...................... P. 18UTL7103G1S03.................... P. 18

Overmolded Cable AssemblyUTL61V2G1W3PS3FT00.............. P. 22UTL61V2G1W3PS3FT01.............. P. 22UTL6V2G1W3P3FT00................ P. 22UTL6V2G1W3P3FT01................ P. 22UTL6V2G1W3PS3FT00............... P. 22UTL6V2G1W3PS3FT01............... P. 22UTL6V2G1W3S3FT00................ P. 22UTL6V2G1W3S3FT01................ P. 22UTLMK613G1PS03FT00.............. P. 18UTLMK613G1PS03FT01.............. P. 18UTLMK63G1P03FT00................ P. 18UTLMK63G1P03FT01................ P. 18UTLMK63G1PS03FT00............... P. 18UTLMK63G1PS03FT01............... P. 18UTLMK63G1S03FT00................ P. 18UTLMK63G1S03FT01................ P. 18UTLMKT613G1SP3FT................ P. 18UTLMKT63G1P3FT.................. P. 18UTLMKT63G1PS3FT................. P. 18UTLMKT63G1S3FT.................. P. 18

Evaluation KitUTL1102G1W3P14AWG............... P. 50UTL1102G1W3P16AWG............... P. 50UTL6102G1W3P14AWG............... P. 50UTL6102G1W3P16AWG............... P. 50UTL7102G1W3P14AWG............... P. 50UTL7102G1W3P16AWG............... P. 50UTL1102G1W3S14AWG............... P. 50UTL1102G1W3S16AWG............... P. 50UTL6102G1W3S14AWG............... P. 50UTL6102G1W3S16AWG............... P. 50

UTL7102G1W3S14AWG............... P. 50UTL7102G1W3S16AWG............... P. 50UTL0103G1P14AWG................. P. 49UTL0103G1P16AWG................. P. 49UTL0103G1P20AWG................. P. 49UTL1103G1P14AWG................. P. 49UTL1103G1P16AWG................. P. 49UTL1103G1P20AWG................. P. 49UTL6103G1P14AWG................. P. 49UTL6103G1P16AWG................. P. 49UTL6103G1P20AWG................. P. 49UTL7103G1P14AWG................. P. 49UTL7103G1P16AWG................. P. 49UTL7103G1P20AWG................. P. 49UTL0103G1S14AWG................. P. 49UTL0103G1S16AWG................. P. 49UTL0103G1S20AWG................. P. 49UTL1103G1S14AWG................. P. 49UTL1103G1S16AWG................. P. 49UTL1103G1S20AWG................. P. 49UTL6103G1S14AWG................. P. 49UTL6103G1S16AWG................. P. 49UTL6103G1S20AWG................. P. 49UTL7103G1S14AWG................. P. 49UTL7103G1S16AWG................. P. 49UTL7103G1S20AWG................. P. 49

AccessoriesSWSFILLERPLUG................... P. 20UTL102G1W3PDCG68................ P. 24UTL102G1W3SDCG68................ P. 24UTL103G1PDCG68.................. P. 20UTL103G1SDCG68.................. P. 20UTL10DCG........................ P. 20UTL610DCG....................... P. 20

ContactsRC14M25K........................ P. 31RC14M30GE7J..................... P. 32RC14M30GE7K..................... P. 32RC14M30J........................ P. 31RC14M30K........................ P. 31RC16M23GE7J..................... P. 32RC16M23GE7K..................... P. 32RC16M23J........................ P. 31RC16M23K........................ P. 31RC16M25K........................ P. 31RC18W3K......................... P. 31RC20M12E83K..................... P. 34RC20M12E84K..................... P. 34RC20M12GE7J..................... P. 32RC20M12GE7K..................... P. 32RC20M12J........................ P. 31RC20M12K........................ P. 31RC20M13GE7J..................... P. 32RC20M13GE7K..................... P. 32RC20M13J........................ P. 31RC20M13K........................ P. 31RC20W3K......................... P. 31RC24M9GE7J...................... P. 32RC24M9GE7K...................... P. 32RC24M9J......................... P. 31RC24M9K......................... P. 31

RC24W3K......................... P. 31RC28M1GE7J...................... P. 32RC28M1GE7K...................... P. 32RC28M1J......................... P. 31RC28M1K......................... P. 31RCDX6015D28..................... P. 67RCDX6016D28..................... P. 66RCDX6018D28..................... P. 66RCDX6019D28..................... P. 67RCDX6024D28..................... P. 66RCDX6026D28..................... P. 66RCDX602D28...................... P. 71RCDX6031D28..................... P. 67RCDX6032D28..................... P. 66RCDX6034D28..................... P. 66RCDX6036D28..................... P. 66RCDX6052D28..................... P. 66RCDXB0553....................... P. 71RCDXK1D28....................... P. 66RFD26L1D28...................... P. 70RM14M25K........................ P. 31RM14M30GE1J..................... P. 32RM14M30GE1K..................... P. 32RM14M30J........................ P. 31RM14M30K........................ P. 31RM16M23GE1J..................... P. 32RM16M23GE1K..................... P. 32RM16M23J........................ P. 31RM16M23K........................ P. 31RM16M25K........................ P. 31RM18W3K......................... P. 31RM20M12E8K...................... P. 34RM20M12GE1J..................... P. 32RM20M12GE1K..................... P. 32RM20M12K........................ P. 31RM20M13GE1J..................... P. 32RM20M13GE1K..................... P. 32RM20M13J........................ P. 31RM20M13K........................ P. 31RM20W3K......................... P. 31RM24M9GE1J...................... P. 32RM24M9GE1K...................... P. 32RM24M9J......................... P. 31RM24M9K......................... P. 31RM24W3K......................... P. 31RM28M1GE1J...................... P. 32RM28M1GE1K...................... P. 32RM28M1J......................... P. 31RM28M1K......................... P. 31RMD26L1D28...................... P. 71RMDX6015D28..................... P. 67RMDX6018D28..................... P. 66RMDX6019D28..................... P. 67RMDX602D28...................... P. 70RMDX6024D28..................... P. 66RMDX6026D28..................... P. 66RMDX6031D28..................... P. 67RMDX6032D28..................... P. 66RMDX6034D28..................... P. 66RMDX6036D28..................... P. 66RMDX6046D28..................... P. 66RMDX6050D28..................... P. 66RMDX6052D28..................... P. 66RMDXB0553....................... P. 70


75

RMDXK10D28...................... P. 66SC14M1S18....................... P. 31SC14ML1S18...................... P. 31SC14M1S31....................... P. 31SC14ML1S31...................... P. 31SC14M1TK6....................... P. 31SC14ML1TK6...................... P. 31SC16M1S18....................... P. 31SC16M11S18...................... P. 31SC16ML1S18...................... P. 31SC16ML11S18..................... P. 31SC16M1S31....................... P. 31SC16M11S31...................... P. 31SC16ML1S31...................... P. 31SC16ML11S31..................... P. 31SC16M1TK6....................... P. 31SC16M11TK6...................... P. 31SC16ML1TK6...................... P. 31SC16ML11TK6..................... P. 31SC20M1S18....................... P. 31SC20ML1S18...................... P. 31SC20M1S31....................... P. 31SC20ML1S31...................... P. 31SC20M1TK6....................... P. 31SC20ML1TK6...................... P. 31SC20W3TK6....................... P. 31SC20W3S25....................... P. 31SC20WL3TK6...................... P. 31SC20WL3S25...................... P. 31SC24M1S18....................... P. 31SC24ML1S18...................... P. 31SC24M1S31....................... P. 31SC24ML1S31...................... P. 31SC24M1TK6....................... P. 31SC24ML1TK6...................... P. 31SC24W3TK6....................... P. 31SC24W3S25....................... P. 31SC24WL3TK6...................... P. 31SC24WL3S25...................... P. 31SM14M1S18....................... P. 31SM14ML1S18...................... P. 31SM14M1S31....................... P. 31SM14ML1S31...................... P. 23SM14M1TK6....................... P. 31SM14ML1TK6...................... P. 31SM16M1S18....................... P. 31SM16M11S18...................... P. 31SM16ML1S18...................... P. 31SM16ML11S18..................... P. 31SM16M1S31....................... P. 31SM16M11S31...................... P. 31SM16ML1S31...................... P. 31SM16ML11S31..................... P. 31 SM16M1TK6....................... P. 31SM16M11TK6...................... P. 31SM16ML1TK6...................... P. 31SM16ML11TK6..................... P. 31SM20M1S18....................... P. 31SM20ML1S18...................... P. 31SM20M1S31....................... P. 31SM20ML1S31...................... P. 31SM20M1TK6....................... P. 31SM20ML1TK6...................... P. 31SM20W3TK6....................... P. 31

SM20W3S26....................... P. 31SM20WL3TK6...................... P. 31SM20WL3S26...................... P. 31SM24M1S18....................... P. 31SM24ML1S18...................... P. 31SM24M1S31....................... P. 31SM24ML1S31...................... P. 31SM24M1TK6....................... P. 31SM24ML1TK6...................... P. 31SM24W3TK6....................... P. 31SM24W3S26....................... P. 31SM24WL3TK6...................... P. 31SM24WL3S26...................... P. 31YOC074.......................... P. 70

ToolingM10S1J.......................... P. 70M10SG8.......................... P. 71M317............................ P. 39MH860........................... P. 39MH86164G........................ P. 39MH86186......................... P. 39RTM205.......................... P. 39RX2025GE1....................... P. 39RX20D44......................... P. 39S16RCM14........................ P. 39S16RCM1425...................... P. 39S16RCM16........................ P. 39S16RCM1625...................... P. 39S16RCM20........................ P. 39S16SCM20........................ P. 39S16SCML1........................ P. 39S16SCML11....................... P. 39S20RCM.......................... P. 39S20SCM20........................ P. 39S221............................ P. 70S23D2........................... P. 70S80............................. P. 71S82............................. P. 72S83............................. P. 71S87............................. P. 72S88............................. P. 72SHANDLES........................ P. 39SL105........................... P. 71SL46D2.......................... P. 70SL471........................... P. 70UH25............................ P. 39

Ap

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es


76

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77

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78

Notes

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