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Solutions for the future
uviblox
Frank Seitz
UV - TECHNOLOGY for Advanced Oxidation Processes in Water & Gas Phases
Solutions for the future
Basics, Technique & Design
Brazilian Remediation Projects
Application in Industry processes and else
Overview
Solutions for the future
What is light?
c speed of lightf frequencyλ wave length
Light: electromagnetic radiationRule: Shorter wavelength, morepowerful radiation
TV, radio
Radar
Infra-red
Visiblelight
Ultra-violet
X-ray
Gamma
Basics – Brazil - Industry
1. BASICS, TECHNIQUE and DESIGNLight
Solutions for the future
Visible light
305 nm
Browning
Sunburn
DisinfectionOzone productionUV polymerisationDegradation of pollutantsArtificial ageing of material
Basics – Brazil - Industry
UV-LightUV-light
Solutions for the future
Spectral radiation density and radiation intensity of a 4kW Hg-MP lamp
Basics – Brazil - Industry
Emission
Solutions for the future
Absorption - Photolysis
Basics – Brazil - Industry
Solutions for the future
Fotochemical effects of UV and VUV irradiation
Basics – Brazil - Industry
FotolysisDirect fotolysis of Organics: R-R + hv -> R° + R° -> CO2 + H2O
OzonolysisActivation of oxygen (air): O2 + hv -> O3
Fotolysis / homolysis of ozone: O3 + hv -> O°
HomolysisFotolysis / homolysis of water: H2O + hv -> OH°Fotolysis / homolysis of peroxide: H2O2 + hv-> OH°
Solutions for the futureBasics – Brazil - Industry
low and middle pressure lamps
Solutions for the futureBasics – Brazil - Industry
low and middle pressure lamps
Solutions for the future
Electronical power supply for UV lamps
Basics – Brazil - Industry
Solutions for the future
Transmission Quartz
Transmission Media
Temperature
Lamp pressure
Lampen filling/ -doting
Aging of lamps
Electronic supply (kind, current, voltage, frequency)
Permeation
Distribution of power
Flowdynamics
Combination of techniques
Dimension and operation parameter
Basics – Brazil - Industry
Solutions for the future
for theimplementation ofdegradation testswith VUV-lamps
Basics – Brazil - Industry
Lab-device
Solutions for the future
Pilot systemsfor water and gas
Basics – Brazil - Industry
Solutions for the future
Brazil 1 – Pharmaceutical Industry
Basics – Brazil - Industry
Solutions for the future
Brazil 1 - Basic design
Basics – Brazil - Industry
Solutions for the future
Brazil 1 – Calculation of invest and operationcosts (total remediation system)
Basics – Brazil - Industry
Solutions for the futureBasics – Brazil - Industry
Brazil 1 – Plan of Site
Solutions for the future
Brazil 1 - Detail design
Basics – Brazil - Industry
Solutions for the future
Brazil 1 – Construction
Basics – Brazil - Industry
Solutions for the future
Brazil 1 - Implementation
Basics – Brazil - Industry
Solutions for the future
Tropicalisation
Basics – Brazil - Industry
Solutions for the future
Brazil 2 – Electronic Industry
Basics – Brazil - Industry
Solutions for the future
Brazil 2 – Calculation of invest and operationcosts (components)
Basics – Brazil - Industry
UV x Activated Carbonconsidering change of 6 carbon colums every month
0
500000
1000000
1500000
2000000
2500000
3000000
3500000
4000000
4500000
0 1 2 3 4 5
Years
Costs (R$)
Activated Carbon
UV
Solutions for the future
Brazil 2 – Flow sheet
Basics – Brazil - Industry
Solutions for the future
Brazil 2 – Plan of site
Basics – Brazil - Industry
Solutions for the future
Brazil 2 - Construction
Basics – Brazil - Industry
Solutions for the future
Brazil 2 - Implementation
Basics – Brazil - Industry
Solutions for the future
Brazil 2 - Efficiency
Basics – Brazil - Industry
Solutions for the future
ApplicationuvibloxVacuum-UV-photooxidation systems for purification of water and air
Basics – Brazil - Industry
Solutions for the future
GPT - WPT
COD, TOC reduction
AHC, PAH, CHC, POL, AOX, PCB
Mineral oil and derivates (alcohols, ketones, aldehydes …)
Cyanides, complexing agents
Endocrine substances (antibiotics, zytostatics)
Pesticides, herbicides, fungicides
Organo phosphite (electroplating)
Trinitrotoluene (TNT) and derivates
Methyltertiarybutylether (MTBE), and more
Disinfection
Elimination of odors (mercaptans, terpenes, butter acid, scatol, amines)
Mineral oil and derivates (alcohols, ketones, aldehydes …)
Methanes
Hydrogen sulfide
Ammonia
Exhaust air from stripping plants
Phenols
CHC (e.g. vinyl chloride, cis-1,2-dichloroethene)
Endocrine substances (antibiotics, zytostatics)
Disinfection
WPT - GPT
Basics – Brazil - Industry
Solutions for the future
Scopes of Application
RemediationMunicipal waste water treatmentPotable water treatmentWaste odour treatmentIndustry:
Animal farmingAutomobile ChemicalElectroplatingMetal Mineral Oil Pharmaceutical
Basics – Brazil - Industry
PaintingPaper Rubber Vegetable Oil …
Solutions for the future
Germany – Waste water treatment
Basics – Brazil - Industry
Solutions for the future
Germany – Waste treatment
Basics – Brazil - Industry
Solutions for the future
Germany – Animal husbandry
Basics – Brazil - Industry
Solutions for the future
Germany – Electroplating
Basics – Brazil - Industry
Solutions for the future
Mineral Oil Industry
Contaminated with oil:Washing water,Rain water,Flushing air/vapourGroundwater…
Refineries, Pump stations, Pipelines, Tank farms, Tank trucks,Tank ships…
Basics – Brazil - Industry
Solutions for the future
Germany – Rubber/Metal industry
Basics – Brazil - Industry
Solutions for the future
Japan – Painting Industry
Basics – Brazil - Industry
Solutions for the future
Japan – Paper Industry
Basics – Brazil - Industry
Solutions for the future
Lithuania, Vegetable oil industry
Basics – Brazil - Industry
Solutions for the future
Invest costs Operation costs
Basics – Brazil - Industry
Photo-oxidation
Biofilter
Bio washer
CatalyticOxidation
Adsorption
Biofilter
Bio washer
CatalyticOxidation
Adsorption
Photo-oxidation
Solutions for the future
Advantages of uviblox -systems
Eliminating of contaminants, undesirable odours and micro-organism.
Low space requirements.
Easily to be handled, operated, and maintained.
Low running costs (developed form for reducing cost of energy).
No more waste after treatment (no increase of organic carbon freight).
Even for explosive atmospheres/gases (no open flame!).
Suitable for a wide range of application (small and high concentration) :
10 – 100.000 mg/m³1 – 200.000 m³/h
Basics – Brazil - Industry
Solutions for the future
Cooperation in South America:
Basics – Brazil - Industry