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7/30/2019 V1 I1 Connecting Your Trailer.pdf
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To connect our truck to our trailer, we back our truck
up to our trailer, run the trailers jack down so thatthe trailers coupler drops over the ball on the truck,
snap the coupler closed, attach the trailers safetychains and break away system cable to the truck, and
connect the trailers electrical systems to the truck by
inserting the trailers electrical plug into the truckselectrical receptacle. And to disconnect our truck
from our trailer, we mindlessly do the same steps, but
in reverse.
Normally, we do not think much about thecomponents of the truck and trailer that connect
together. However, we should pay much moreattention to the connection of our truck and trailerbecause our safety and the safety of our horses
depend upon the connection.
The first thing to do before connecting your trailer to
your truck is to perform a visual inspection of allcomponents that connect your truck to your trailer. If
you use your trailer infrequently, you should
establish a regular periodic inspection schedule and
adhere to it.
Bumper Pull Hitch A bumper pull hitch ismounted to the rear end of the frame of your
tow vehicle. The hitch exits the rear of your
tow vehicle below the bumper. The hitch hasa hollow square tube into which is inserted a
draw bar. There is a hole through the hollow
square tube for inserting a draw bar pin.Inspect the tightness of the bolts that attach
the hitch to the frame of your tow vehicle.
Inspect the hitch for cracks and the conditionof the welds holding the pieces of the hitch
together. Inspect the hollow square tube for
cracks and the hole for the draw bar pin for
wear.
Bumper Pull Draw Bar There are twotypes of draw bars: 1) dead weight; and 2)weight distributing.
A dead weight draw bar is a square hollowsteel tube or solid steel bar with a flat steel
plate welded to it. The hitch ball is attached
to the draw bar through a hole in the flat steel
plate. The draw bar pin goes through a holein the square part of the draw bar to hold the
draw bar in the hitch. Inspect the square
steel and flat steel parts of the draw bar forcracks or brakes and check the condition of
the weld between them.
A weight distributing draw bar is a solid, l-shaped, square steel bar with a spring barassembly and ball mount attached to one end
of it. The other end is inserted into the
square tube of the bumper pull hitch. Thedraw bar pin goes through a hole in the end
without the spring bar assembly to hold the
weight distributing draw bar in the hitch.
Inspect the l-shaped square steel bar forcracks or breaks. Inspect the spring bar
assembly and ball mount for cracks, breaks,
loose bolts, and the condition of its welds.
Bumper Pull Draw Bar Pin The draw barpin is a hardened steel pin with a 0.625 inch
diameter. One end is bent or has a loop
welded to it and the other end has a hole orslot in it for attachment of a clip. The bend
or loop and the clip on opposite ends of the
draw bar pin keep it in place once it is
inserted through the square tube of the hitchand draw bar. Inspect the draw bar pin for
wear, cracks, and the hole or slot for wear.
Bumper Pull Hitch Ball A bumper pullhitch ball is the focal point of the connectionbetween your tow vehicle and your bumper
pull trailer. The ball is sized appropriately
for the class of the hitch. A Class I hitchrequires a 1 7/8-inch diameter hitch ball with
a 3/4-inch shank. A Class II hitch requires a
2-inch diameter hitch ball with a 1-inchshank. A Class III hitch requires a 2 5/16-
inch diameter hitch ball with a 1-inch shank.
A Class IV hitch requires a 2 5/16-inchdiameter hitch ball with a 1 1/4-inch shank.Inspect the ball for wear, it should be round
not elliptical, and it should not have any
cracks or breaks. The nut holding the hitchball tight to the draw bar must be tight.
Ideally, it should be tightened with a torque
wrench to at least 120 lb-ft of torque. Also,it is extremely important that the shank of the
hitch ball is the same size as the hole in the
draw bar. If the shank is smaller than theHorseWheels Volume 1 Issue 1 - Page
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hole, no matter how tight you get the hitch
ball, it can move in the hole and create a
dangerous situation.
Gooseneck Hitch A gooseneck hitch ismounted through the bed of your tow vehicle
and attached to its frame by welds, bolts, or
both. A gooseneck hitch has two basic parts:1) a mount for the hitch ball; and 2) base rails
which connect the ball mount to the tow
vehicles frame. Inspect the ball mount and
base rails for cracks or breaks, loose bolts,and the condition of its welds. If the ball
mount moves, has a mechanism to fold the
ball into it, or move the ball under the bed,inspect the mechanism for proper and easy
operation.
Gooseneck Hitch Ball A gooseneck hitchball is the focal point of the connection
between your tow vehicle and yourgooseneck trailer. The ball is 2 5/16-inch in
diameter with at least a 1 1/4-inch shank.
Inspect the ball for wear, it should be roundnot elliptical, and it should not have any
cracks or breaks. If the hitch ball is held to
the ball mount with a nut, the nut must betight. Ideally, it should be tightened with a
torque wrench to at least 120 lb-ft of torque.
If the hitch ball is tightened directly into theball mount, it should be tightened into the
ball mount with a similar amount of torque.
If the ball is held in the ball mount byanother type of mechanism, be sure the
mechanism is functioning properly and
holding the ball firmly.
Electrical Receptacle A receptacle withseven pins that accepts a 7-pin plug from atrailer. The receptacle and plug contain a pin
connection to link the trucks ground with
the trailers ground. The other six pinsconnect six electrical circuits: 1) tail lights;
2) brake lights; 3) left turn signal; 4) rightturn signal; 5) electric brakes; and 6) backuplights. The trucks receptacle is normally
located either next to the rear license plate or
under the rear bumper next to or on the hitch.
Electrical Wiring The trucks electricalwiring for a trailer connection is spliced into
the six circuits mentioned directly above. Ifthe truck has anti-lock brakes, the electric
brake circuit must be integrated with it andwork with it.
Jack Assembly The jack assembly lifts thetrailers coupler off of the ball attached to thetruck. Jacks are either manual or electric.
Both require lubrication to work smoothly,
lightly apply water pump grease or
penetrating oil like WD40 on the part of the
jack that extends and the mechanism thatturns to extend the jack.
Landing Gear There are two types oflanding gear: for a gooseneck trailer and for a
bumper pull trailer.
Gooseneck trailer landing gear looks similarto a large steel foot. Its function is to
provide a solid, flat end for the jack so thatthe jack does not cut into the ground with
detaching the trailer. The landing gear
should be a considerable distance from the
ground when the trailer is in motion so that itwill not come in contract with the ground and
cause serious damage to the trailer.
Bumper pull trailer landing gear is normallya removable wheel that slips onto the end of
the jack when the trailer is being detached
from the truck and is removed from the endof the jack when the trailer is attached to the
truck. The wheel should not be left on the
jack when the trailer is attached to the truckas it may come in contact with the ground
while the trailer is in motion and may causeserious damage to the trailer.
Coupler The coupler is attached to the endof the tongue of a bumper pull trailer and to
the lower end of the gooseneck of a
gooseneck trailer. The coupler closes around
the ball on the truck to lock the trailer to thetruck. The most important thing about a
coupler is that it must be the same size as the
ball that is being mated with it. If the ball issmaller than the coupler, the ball will move
within the coupler and may come out of the
coupler. If the ball is larger than the coupler,the coupler will not close properly around the
ball and may come out of the coupler.
Safety Chains If for some reason a trailerscoupler fails, or the coupler opens and comes
off the ball of the tow vehicle, safety chains
maintain a connection between the trailer andthe tow vehicle. Without safety chains, if a
coupler failure occurred, the trailer would bePage 2 - HorseWheels Volume 1 Issue 1
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loose and be hazardous to other vehicles and
to its contents. Safety chains are normally
welded close to the coupler on the tongue ofa bumper pull trailer or the connecting post
of a gooseneck trailer. Safety chains should
be sufficiently strong to hold the trailer to thetow vehicle. The welds connecting the safety
chains to the trailer should be solid and free
from cracks and rust.
Breakaway Brake System The breakawaysystem is comprised of three elements: 1) theconnection cable; 2) the breakaway switch;
and 3) the breakaway battery. The
connection cable attaches the trailersbreakaway switch to the tow vehicle. The
connection cable usually has a loop on one
end that is placed over the ball on the towvehicle before the trailers coupler is lowered
onto it. The breakaway switch is normally
attached to the tongue of a bumper pulltrailer close to the coupler and on thegooseneck post on a gooseneck trailer. The
breakaway battery is attached to the
breakaway switch and to the trailers brakecircuit.
If the trailer separates from the tow vehicle,
the connection cable will remain attached to
the tow vehicle and will pull a pin out of thebreakaway switch. When the pin is pulled
out of the breakaway switch, a circuit is
completed between the breakaway batteryand the trailers brakes causing the brakes to
be applied and stop the trailer independently
of the tow vehicle.
Electrical Plug The electrical plugconnects all of the trailers electrical circuits
to the appropriate tow vehicles electrical
circuits. The electrical plug has seven pins,one for each of the trailers six circuits and a
ground. Refer above to the trucks Electrical
Receptacle and Electrical Wiring. Electrical Wiring The trailer normally has
six circuits and a ground. Refer above to thetrucks Electrical Receptacle and Electrical
Wiring.
HorseWheels Volume 1 Issue 1 - Page