Validation Part5

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    Validation | Slide 1 of 31 August 2006

    Validation

    Supplementary Training Modules onGood Manufacturing Practice

    WHO Technical Report Series,No !"#, $%%& 'nne( )

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    Validation

    Part 1. General overview on qualification and validation

    Part 2. Qualification of HVAC and water systems

    Part 3. Cleaning validation

    Part . Analytical met!od validation

    Part * +omputeried system -alidation

    Part ". Qualification of systems and equi#mentPart $. %on sterile #roduct #rocess validation

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    +omputeried systems -alidation

    Part *

    Supplementary Training Modules on

    Good Manufacturing Practice

    WHO Technical Report Series,

    No !"#, $%%& 'nne( ) 'ppendi( *

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    Validation

    O./ecti-es

    To discuss -alidation of computeried systems including0

    &ystem s#ecifications

    'unctional s#ecifications&ecurity

    (ac)*u#s

    Validation+

    , Hardware, Software

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    Validation

    GeneralValidated * level a##ro#riate

    , or their use and application.

    Production and quality control.

    Com#uter systems used in #lanning- s#ecification-

    #rogramming- testing- commissioning- document o#eration-

    monitoring and modifying.

    Validation+ vidence and confidence, intended use, accuracy, consistency and reliability.

    11 2 1"

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    Validation

    General 3$4

    (ot! t!e system s#ecifications and functional

    s#ecifications s!ould /e validated.

    Periodic 0or continuous evaluation s!ould /e #erformed

    after t!e initial validation.

    1) 2 1*

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    Validation

    ritten #rocedures for+, performance monitoring, change control, programme and

    data security, calibration and maintenance, personneltraining, emergency recovery and periodic re-evaluation

    uring validation- consider+, networks, manual back-ups, input/output checks, process documentation, monitoring

    , alarms, and, shutdown recovery

    1& 2 1#

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    Validation

    System specification 3+ontrol document4 4n #lace- stating+

    , objectives of a proposed computer system

    , the data to be entered and stored

    , the flow of data, how it interacts with other systems and procedures

    , the information to be produced

    , the limits of any variable

    , the operating programme and test programme

    (Examples of each document produced by the programme

    should be included) $1

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    Validation

    System specification 3+ontrol document4 3$4

    &ystem elements t!at need to /e considered in com#uter

    validation include+

    , hardware (euipment!, software (procedures!

    ,people (users!

    $$

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    Validation

    5unctional specification 3Performance specification4

    Provide instructions for+

    , testing, operating, and maintaining the system

    , names of the person(s! (development and operation!

    !en using com#uter systems- consideration+, location

    , power supply

    ("luctuations in the electrical supply can influence computersystems and power supply failure can result in loss of

    memory!., temperature

    , magnetic disturbances "1 2 "$

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    Validation

    5unctional specification 3Performance specification43$4

    G5P requirements for com#uter systems+

    Verification and re-alidation, #fter a suitable period of running a new system

    , $ndependently reviewed and compared with the systemspecification and functional specification +hange control

    , #lterations made in accordance with a defined procedure, %rovision for checking, approving and implementing the

    change

    +hec6s, &ata checked periodically, 'onfirm accurate and reliable transfer "$ 2 ""

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    Validation

    Security

    Production as well as in quality control

    ata entered or amended * aut!ori6ed #ersons

    &ecurity systems to #revent unaut!ori6ed entry or mani#ulation

    of data

    &7Ps for entering data- c!anging or amending incorrect entries

    and creating /ac)*u#s

    &ecurity #rocedures in writing)1 2 )"

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    Validation

    (continued)

    8racea/ility is of #articular im#ortance

    Audit trail+

    , identify the persons who made entries

    , identify the persons who made changes

    , identify the persons who released material

    , identify the persons who performed other critical steps in

    production or control

    ))

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    Validation

    7ac68ups9egular /ac)*u#s of all files and data

    , Secure storage (prevent intentional or accidental damage!

    ValidationValidation #rocess s!ould include+

    , %lanning

    , alidation policy

    , %roject plan and S)%s

    *1 2 &1

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    Validation

    Validation 3$4

    efine com#uter*related systems and vendors

    Vendor and #roduct evaluated

    &ystem designed and constructed

    , 'onsider types, testing and uality assurance of the

    software

    :tent of qualification de#ends on com#le:ity of t!e system

    &$

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    Validation

    Validation 3"4

    Qualification includes+

    4nstallation

    valuation of t!e system

    Performance

    C!ange control- maintenance and cali/ration- security-

    contingency #lanning- &7Ps- training- #erformance monitoring

    and #eriodic re*evaluation

    &"

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    Validation

    Validation of hard9are

    A##ro#riate tests and c!allenges to t!e !ardware

    %o influence of static- dust- #ower*feed voltage fluctuations and

    electromagnetic interference

    Hardware is considered to /e equi#ment

    , focus on location, maintenance and calibration as part of

    the ualification

    #11 2 #1$

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    Validation

    Validation of hard9are 3$4

    4t s!ould #rove+

    A##ro#riate ca#acity

    7#erational limits

    , e.g. memory, connector ports, input ports

    Performance under worst*case conditions

    , e.g. long hours, temperature e*tremes

    9e#roduci/ility;consistency

    , e.g. by performing at least three runs under differentconditions

    #1"

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    Validation

    Hard9are types

    :istri.ution

    system

    Peripheralde-ices

    Signal con-erter

    +entral

    Processing

    ;nit

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    Validation

    >ey aspectsTo consider

    +ommand

    o-errides

    Maintenance Signalcon-ersion

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    Validation

    Validation

    Reproduci.ility

    +onsistencyand

    documentation

    @imits

    Worst case

    Re-alidation 5unction

    Summary0 Validation re=uirements for Hard9are 3See Ta.le 1 in notes4

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    Validation

    Validation of Soft9are&oftware+

    is t!e term used to descri/e t!e com#lete set of #rogrammes

    used /y a com#uter- and w!ic! s!ould /e listed in a menu

    9ecords are considered as software

    'ocus s!ould /e #laced on+

    , accuracy, security, access, retention of records, review,

    double checks, documentation and accuracy ofreproduction

    #$1 2 #$$

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    Validation

    =ey com#uter #rogrammes to /e identified+

    , language, name, function (purpose of the programme!

    , input (determine inputs!, output (determine outputs!

    , fi*ed set point (process variable that cannot be changed by the

    operator!, variable set point (entered by the operator!

    , edits (reject input/output that does not conform to limits and

    minimi+e errors, e.g. four- or five-character number entry!, input

    manipulation (and euations! and programme overrides (e.g. to

    stop a mi*er before time!

    4dentification of aut!ori6ed #ersonnel

    , to write, alter or have access to programmes #$" 2 #$)

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    Validation

    Validation of Soft9are 3$4 Points to .e considered may include0

    , 'onsistency in performance ithin pre-established limits!

    , "unction atching the assigned operational function (e.g.generate batch documentation, different batches of materialused in a batch listed!

    , orst case alidation under different conditions (e.g.speed, data volume, freuency!

    , epeats Sufficient number of times (e.g. replicate dataentries!

    , &ocumentation %rotocols and reports

    , evalidation $n case of significant changes made#$*

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    Validation

    @e-el

    High le-el

    language

    'ssem.ly

    language

    'pplication

    language

    Machine

    language

    Summary0 Validation re=uirements for Soft9are 3See Ta.le 1 in notes4

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    Validation

    >ey aspects

    Soft9are

    de-elopment

    Soft9are

    security

    Summary0 Validation re=uirements for Soft9are 3See Ta.le 1 in notes4

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    Validation

    Validation

    Repeats

    Worst case

    :ocumentation

    Re-alidation

    5unction

    Summary0 Validation re=uirements for Soft9are 3See Ta.le 1 in notes4

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    Validation

    Grou# session