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GC Method Compliance and Large Valve Oven Application Solution Focused Kelly Beard June 20, 2016

Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

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Page 1: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

GC Method Compliance and Large

Valve Oven Application

Solution Focused

Kelly Beard

June 20, 2016

Page 2: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Compliant Methods

Page 3: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Compliant Methods

June 27, 20163

• What are our options?– Analyzers and Analyzer Kits

• High Volume

• Well Known Analysis

• Many Options

– Application Notes

• Lower Volume

• Usually Requires a Consultant

• Possible Future Analyzer, Given Acceptable Sales Quantiles

– Channel Partner Solutions

• Requires Third Party Software or

• Requires Third Party Hardware

Page 4: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Analyzers and Application KitsUpdated HPI Solution Guide

Searchable, 139 pages – PN: 5991-1561EN

Links to Analyzer Chapter

January 2013

Analyzer Overview

4

Page 5: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Analyzers and Application Kits

January 2013

Analyzer Overview

5

Page 6: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Analyzers and Application Kits

January 2013

Analyzer Overview

6

Page 7: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Analyzers and Application Kits

January 2013

Analyzer Overview

7

Page 8: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Analyzers and Application Kits

January 2013

Analyzer Overview

8

Page 9: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Application Notes

January 2013

Analyzer Overview

9

• Example: D5769 – Determination of Benzene,

Toluene, Total Aromatics in Finished Gasolines by

Gas Chromatography/Mass Spectrometry

– Fred Feyerherm developed application, via ASTM method

• Very successful

• Custom Calculations

• Consultant is Requited for Application

– Very popular lately

• Sales Quantities have Increased

• Analyzer Kit In Developed as a Result

Page 10: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Channel Partner

January 2013

Analyzer Overview

10

• ASTM D6730 – Standard Test Method for

Determination of Individual Components in Spark

Ignition Engine Fuels by 100-meter Capillary (with

PreColumn) High Resolution Gas Chromatography

– Detailed Hydrocarbon Analysis

• Difficult Analysis with 100’s of Compounds

• Requires Custom Software

• Software is Difficult to Support via Agilent Field Resources

• Many Software and Third Party Providers

Page 11: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Channel Partner

January 2013

Analyzer Overview

11

• ASTM D5599 – Standard Test Method for

Determination of Oxygenates in Gasoline by Gas

Chromatography and Oxygen Selective Flame

Ionization Detection

– O-FID Analysis

• Requires a Custom Platinum Catalyst

• Requires Custom Reporting

• Hardware can not be Supplied by Agilent

• Wasson-ECE is our Partner of Choice for this Analysis with Many

Years of Experience on the Application.

Page 12: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Channel Partner

January 2013

Analyzer Overview

12

• ASTM D8003 – Standard Test Method for

Determination of Light Hydrocarbons and Cut Point

Interals in Live Crude Oils and Condensates by Gas

Chromatography

– New Live Crude Oil Analysis

• Requires HPLIS Third Party Injection Source

– Intended for the introduction of pressurized liquid samples containing

very polar, high boiling or high carbon number analytes

• Requires Custom Reporting

• Hardware can not be Supplied or Supported by Agilent

Page 13: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Channel Partner

January 2013

Analyzer Overview

13

• Reformulyzer - Hydrocarbon Group Type Analysis

– PAC Provided Solution

• Test Methods: ASTM D5443, ASTM D6839, IP 566, EN ISO 22854,

SH/T 0741, GB/T 28768-2012, GOST R EN ISO 22854

– Intended for the introduction of pressurized liquid samples containing

– Extensive Hardware Addition

Page 14: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Questions

January 2013

Analyzer Overview

14

Page 15: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Introducing the 7890B Large Valve Oven Isothermal Zone for Valves and Columns

• Temperature control:

- Independent control of LVO and GC

oven zones

• Temperature Limit:

- Max 330˚C (valve and column dependent)

• Valve configurations:

- Accommodates 4/6/10/14 port valves

including Hastelloy valves

• Column Compatibility:

- Large Mandrel: Accommodates 15 feet of

1/8 inch OD metal column

- Small Mandrel: Accommodates 7 Ft of 1/8”

OD metal column

June 27, 201615

LVO Analyzer Training

Page 16: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

6-port Valve

Variable Restrictor

Column Mandrel

12-port Valves

Valve or Mandrel Position

Introducing the 7890B Large Valve OvenIsothermal Zone for Valves and Columns

6 Internal Positions:

Valves or Columns

- Up to six (6) heated

valve positions

- Four (4) needle

valve positions

- Uses 1 heated zone

June 27, 201616

LVO Analyzer Training

Page 17: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Large Valve Oven Features/Benefits

Feature

6 position isothermal valve oven for actuated valves,

microgasifiers, needle valves, and columns (including 1/8 in

packed columns) with access to valves connections without

removing actuators

Benefit

Open configuration that allows for easy maintenance;

maximizing up-time. Also allows for multiple configurations

for method development as well as set SP1 and configured

Feature

Use only one 7890B heated zone

Benefit

Current multi-valve configurations may quickly consume 6

heated zones, LVO uses 5 leaving 1 for future applications

Feature

Dual thermal zones allow for thermal isolation between

column oven and LVO

Benefit

Ability to configure analyses that require multiple thermal

zones. Can run isothermal temperatures in the LVO while

temperature ramping the GC oven

7890B with Large Valve Oven

June 27, 201617

LVO Analyzer Training

Page 18: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast Refinery Gas Analysis with Micropacked ColumnsSimultaneous O2 and H2S determination

7890 GC System, LVO, Column, Sample

Option 112 S/SL Inlet

Option 210 FID with EPC

Option 220 TCD with EPC

Option 221 Left Mount TCD

Option 002 or 003 Fast Oven

Option 311 and 312 Cryo

G3445B

Option #532

June 27, 201618

LVO Analyzer Training

Page 19: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Performance FeaturesLVO RGA Analyzers

Fast RGA Analyzer

• Total run time is 8 minutes

- LVO at 70 °C

• Hydrocarbons to C5 (C6+ backflush)

• Permanent Gases

• O2 and H2S

Compounds Limit

Hydrocarbons 0.01 Mol%

Hydrogen Sulfide 500 ppm

Carbonyl Sulfide 300 ppm

Hydrogen 0.01 Mol%

O2, N2, CO, CO2 0.01 Mol%

June 27, 2016

19

Page 20: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA with Micropacked ColumnsGC/FID/TCD/TCD

Micropack System Flow DiagramMicropack LVO Plumbing

June 27, 201620

LVO Analyzer Training

Page 21: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA with Micropacked Columns – Helium CarrierSelected Method Parameters

Split/Splitless inlet: 120 ºC, 100:1 split

FID (front): 250 ºC

TCD (rear): 260 ºC

He carrier

Ref. 30 mL/min

Makeup 2 mL/min

TCD (side): 250 ºC

N2 carrier

Ref. 45 mL/min

Makeup 2 ml/min, neg. polarity

Main Oven Program: 60 ºC ( 1 min) to 80 ºC @ 20 ºC/min

to 190 ºC @ 30 ºC/min

Large Valve Oven: Isothermal, 65 ºC and 70 ºC

June 27, 201621

LVO Analyzer Training

Page 22: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA with Micropacked ColumnsAnalytical Performance – Hydrocarbon Channel (FID), LVO at 70 °C

June 27, 201622

LVO Analyzer Training

Page 23: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA with Micropacked ColumnsAnalytical Performance – Permanent Gas Channel (TCD), LVO at 70 °C

1 2 3 4 5 6

June 27, 201623

LVO Analyzer Training

Page 24: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA with Micropacked ColumnsAnalytical Performance – Oxygen Stability

Stability of Oxygen – Isothermal Oven at 70 °C

70 °C 75 °C

Stability of Oxygen – Isothermal Oven at 75 °C

June 27, 201624

LVO Analyzer Training

Page 25: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA with Micropacked Columns – Helium CarrierApplication Note

June 27, 201625

LVO Analyzer Training

Fast Refinery Gas Analysis System

Based on the Agilent 7890B GC System

and G3507A Large Valve Oven Using

Micropacked Columns

Page 26: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast RGA LVO AnalyzerValue Overview Analyzer, G3445B #532

Large Valve Oven

• External Thermal Zone

• Isothermal Operation

• Up to 6 valves or columns

• Expands capability of 7890

Micropacked Columns

• Built for speed

• Rapid 8 minute cycle time

Isothermal Zone

• Protect temperature sensitive columns

• Simultaneous analysis of hydrogen disulfide (H2S) and oxygen (O2)

• Stable response for oxygen (O2)

Three Channel Analytical Method• Simultaneous analysis of hydrogen hydrocarbons and permanent gases

Simultaneous analysis of O2 and H2S <8 Minutes

February 2014

GC/FID/MS Blood Alcohol Analyzer

26

Page 27: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

LVO Based Fast RGA with Hydrogen CarrierAnalytical Performance (G3445B, #533 – Available on July 1, 2014 CPL)

FID Channel

C6+

June 27, 201627

LVO Analyzer Training

Page 28: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Fast Refinery Gas Analysis with Micropacked ColumnsSimultaneous O2 and H2S determination using Hydrogen Carrier Gas

7890 GC System, LVO, Column, Sample

Option 112 S/SL Inlet

Option 210 FID with EPC

Option 220 TCD with EPC

Option 221 Left Mount TCD

Option 002 or 003 Fast Oven

Option 311 and 312 Cryo

G3445B

Option #533

June 27, 201628

LVO Analyzer Training

Page 29: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Overview - GC Platforms & Positioning

Gas Chromatograph

Agilent RestrictedPage 29

7820 GC

Entry Level

Price/Performance

6850 GC

Small footprint

7890 GC

Highest flexibility

Industry leader

Technologies

LTM /7890 GC

Fast heating/

cooling

490 Micro GC

Fast Gas Analysis

Compact Size

Page 30: Valve Application in GC - Agilent...Value Overview Analyzer, G3445B #532 Large Valve Oven •External Thermal Zone •Isothermal Operation •Up to 6 valves or columns •Expands capability

Thank You.

HPI Solution overview

Agilent Restricted

Neophyte training Shanghai,Sep, 2007Page 30