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VALVES AND ACCESSORIES CATALOGUE
1 2
Section 1 | Passenger Car amp Motorcycle Valves
Section 2 | Commercial Vehicle Valves
Section 4 | Valve Extensions
Section 5 | Valve Caps amp Cores
Section 6 | Best Practice
Page 3
Page 9
Page 23
Page 29
Page 33
Section 3 | Large Bore Valves Page 19
| Passenger Car | Earthmover
| Light Truck | Agricultural
| Motorcycle
| Bus | Heavy Truck
Icons
Please Note All product codes contained within this document are hyperlinks and can be used as a quick access link to our website wwwhamaton-tpmscom
CO
NTE
NTS
CO
NTEN
TS
Contents
3 4
PASSENGER CAR amp MOTORCYCLE VALVESSECTION 1
5 6
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101 TR412 with Normal Plastic Cap TR412 V2036 Oslash113 33 22 15
1-102 TR413 with Normal Plastic Cap TR413 V2031 Oslash113 43 32 15
1-103 TR414 with Normal Plastic Cap TR414 V2032 Oslash113 49 38 15
1-104 TR414L with Normal Plastic Cap TR414L V2038 Oslash113 56 45 15
1-105 TR418 with Normal Plastic Cap TR418 V20304 Oslash113 62 51 15
1-106 TR423 with Normal Plastic Cap TR423 - Oslash113 74 63 15
1-107 TR415 with Normal Plastic Cap TR415 V2033 Oslash157 43 31 19
1-108 TR425 with Normal Plastic Cap TR425 - Oslash157 62 50 19
1-109 TR429 with Normal Plastic Cap TR429 V2039 Oslash88 585 485 125
1-110 TR438 with Normal Plastic Cap TR438 - Oslash88 41 31 125
1-1081-1071-1061-105C1-1041-103C1-1021-101
Product Code
Product Description
TR Number Sleeve
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101C TR412CS Chrome Sleeve TR412CS 2-201L-3 Oslash113 33 22 15
1-102C TR413C Chrome Sleeve TR413C 2-202-3 Oslash113 43 32 15
1-102C-3TR413CS Full Chrome
Sleeve TR413CS - Oslash113 43 - -
1-103C TR414C Chrome Sleeve TR414C 2-203-3 Oslash113 49 38 15
1-105C TR418C Chrome Sleeve TR418C 2-205-3 Oslash113 62 51 15
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
1-401 1-402 1-403 1-404
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-401 TR600 High Pressure Valve (80PSI) TR600HP V3-23-1 Oslash113 428 31 125
1-402 TR602 High Pressure Valve (80PSI) TR602HP - Oslash113 613 50 124
1-403 TR801 High Pressure Valve (80PSI) TR801HP - Oslash157 49 335 17
1-404 TR802 High Pressure Valve (80PSI) TR802HP - Oslash157 66 505 17
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-405 PVR70 Valve PVR70 Oslash113 325 30 15
1-406 PVR71 Valve PVR71 Oslash113 325 45 15
1-407 Motorcycle Valve - Oslash88 33 30 125
OslashC
A B
1-4061-405 1-407
A
B
OslashC
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
A
B
7 8
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
L(mm)
1-801TR416 Custom Wheel
Clamp-In Valve TR416 V2-4-1 Oslash157 405
1-801LTR416L Custom Wheel
Clamp-In Valve TR416L - Oslash157 5951-801 1-801L
Vehicle types compatible with products in the above table
L
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg(mm)
1-804 VS-8-125 Motorcycle Valve - VS-8-125 Oslash157 - 505 -
1-805 VS-8-45deg Motorcycle Valve - VS-8-45deg Oslash157 265 515 45
1-806VS-8-90deg (TR67E) Motorcycle
ValveTR67E VS-8-90deg Oslash157 385 655 90
1-806B 90deg Motorcycle Valve - - Oslash157 31 55 90
1-807VS-8-2 (TR48E) Motorcycle
Valve TR48E VS-8-2 Oslash157 - 655 -
1-809 VS-8 Motorcycle Valve - VS-8 Oslash157 - 375 -
1-804 1-8061-805
Vehicle types compatible with products in the above table
B
Product Code Product Description A
(mm)B
(mm)
Valve Hole Size
(mm)Finish
1-1080Aluminium Valve Anodised
Finish 225 24 Oslash83
1-1080B Aluminium Valve Black Finish 225 24 Oslash83
1-1081Aluminium Valve Anodised
Finish 22 25 Oslash113
1-1081B Aluminium Valve Black Finish 22 25 Oslash113
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
1-825 Custom Wheel Valve MS525S - Oslash113 33
1-826 Custom Wheel Valve - Oslash113 33
1-826L Large Custom Wheel Valve - Oslash113 42
1-827 Custom Wheel Valve MS525 - Oslash113 23
1-827LLarge Custom Wheel Valve
MS525 - Oslash113 42
1-828 Custom Wheel Valve EV42NI-N Oslash113 23
1-1080 1-1081B
Vehicle types compatible with products in the above table
L
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
1-826 1-8271-826L 1-827L
Max speed for valves in table 300kmh
9 10
COMMERCIAL VEHICLEVALVESSECTION 2
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
1 2
Section 1 | Passenger Car amp Motorcycle Valves
Section 2 | Commercial Vehicle Valves
Section 4 | Valve Extensions
Section 5 | Valve Caps amp Cores
Section 6 | Best Practice
Page 3
Page 9
Page 23
Page 29
Page 33
Section 3 | Large Bore Valves Page 19
| Passenger Car | Earthmover
| Light Truck | Agricultural
| Motorcycle
| Bus | Heavy Truck
Icons
Please Note All product codes contained within this document are hyperlinks and can be used as a quick access link to our website wwwhamaton-tpmscom
CO
NTE
NTS
CO
NTEN
TS
Contents
3 4
PASSENGER CAR amp MOTORCYCLE VALVESSECTION 1
5 6
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101 TR412 with Normal Plastic Cap TR412 V2036 Oslash113 33 22 15
1-102 TR413 with Normal Plastic Cap TR413 V2031 Oslash113 43 32 15
1-103 TR414 with Normal Plastic Cap TR414 V2032 Oslash113 49 38 15
1-104 TR414L with Normal Plastic Cap TR414L V2038 Oslash113 56 45 15
1-105 TR418 with Normal Plastic Cap TR418 V20304 Oslash113 62 51 15
1-106 TR423 with Normal Plastic Cap TR423 - Oslash113 74 63 15
1-107 TR415 with Normal Plastic Cap TR415 V2033 Oslash157 43 31 19
1-108 TR425 with Normal Plastic Cap TR425 - Oslash157 62 50 19
1-109 TR429 with Normal Plastic Cap TR429 V2039 Oslash88 585 485 125
1-110 TR438 with Normal Plastic Cap TR438 - Oslash88 41 31 125
1-1081-1071-1061-105C1-1041-103C1-1021-101
Product Code
Product Description
TR Number Sleeve
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101C TR412CS Chrome Sleeve TR412CS 2-201L-3 Oslash113 33 22 15
1-102C TR413C Chrome Sleeve TR413C 2-202-3 Oslash113 43 32 15
1-102C-3TR413CS Full Chrome
Sleeve TR413CS - Oslash113 43 - -
1-103C TR414C Chrome Sleeve TR414C 2-203-3 Oslash113 49 38 15
1-105C TR418C Chrome Sleeve TR418C 2-205-3 Oslash113 62 51 15
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
1-401 1-402 1-403 1-404
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-401 TR600 High Pressure Valve (80PSI) TR600HP V3-23-1 Oslash113 428 31 125
1-402 TR602 High Pressure Valve (80PSI) TR602HP - Oslash113 613 50 124
1-403 TR801 High Pressure Valve (80PSI) TR801HP - Oslash157 49 335 17
1-404 TR802 High Pressure Valve (80PSI) TR802HP - Oslash157 66 505 17
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-405 PVR70 Valve PVR70 Oslash113 325 30 15
1-406 PVR71 Valve PVR71 Oslash113 325 45 15
1-407 Motorcycle Valve - Oslash88 33 30 125
OslashC
A B
1-4061-405 1-407
A
B
OslashC
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
A
B
7 8
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
L(mm)
1-801TR416 Custom Wheel
Clamp-In Valve TR416 V2-4-1 Oslash157 405
1-801LTR416L Custom Wheel
Clamp-In Valve TR416L - Oslash157 5951-801 1-801L
Vehicle types compatible with products in the above table
L
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg(mm)
1-804 VS-8-125 Motorcycle Valve - VS-8-125 Oslash157 - 505 -
1-805 VS-8-45deg Motorcycle Valve - VS-8-45deg Oslash157 265 515 45
1-806VS-8-90deg (TR67E) Motorcycle
ValveTR67E VS-8-90deg Oslash157 385 655 90
1-806B 90deg Motorcycle Valve - - Oslash157 31 55 90
1-807VS-8-2 (TR48E) Motorcycle
Valve TR48E VS-8-2 Oslash157 - 655 -
1-809 VS-8 Motorcycle Valve - VS-8 Oslash157 - 375 -
1-804 1-8061-805
Vehicle types compatible with products in the above table
B
Product Code Product Description A
(mm)B
(mm)
Valve Hole Size
(mm)Finish
1-1080Aluminium Valve Anodised
Finish 225 24 Oslash83
1-1080B Aluminium Valve Black Finish 225 24 Oslash83
1-1081Aluminium Valve Anodised
Finish 22 25 Oslash113
1-1081B Aluminium Valve Black Finish 22 25 Oslash113
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
1-825 Custom Wheel Valve MS525S - Oslash113 33
1-826 Custom Wheel Valve - Oslash113 33
1-826L Large Custom Wheel Valve - Oslash113 42
1-827 Custom Wheel Valve MS525 - Oslash113 23
1-827LLarge Custom Wheel Valve
MS525 - Oslash113 42
1-828 Custom Wheel Valve EV42NI-N Oslash113 23
1-1080 1-1081B
Vehicle types compatible with products in the above table
L
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
1-826 1-8271-826L 1-827L
Max speed for valves in table 300kmh
9 10
COMMERCIAL VEHICLEVALVESSECTION 2
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
3 4
PASSENGER CAR amp MOTORCYCLE VALVESSECTION 1
5 6
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101 TR412 with Normal Plastic Cap TR412 V2036 Oslash113 33 22 15
1-102 TR413 with Normal Plastic Cap TR413 V2031 Oslash113 43 32 15
1-103 TR414 with Normal Plastic Cap TR414 V2032 Oslash113 49 38 15
1-104 TR414L with Normal Plastic Cap TR414L V2038 Oslash113 56 45 15
1-105 TR418 with Normal Plastic Cap TR418 V20304 Oslash113 62 51 15
1-106 TR423 with Normal Plastic Cap TR423 - Oslash113 74 63 15
1-107 TR415 with Normal Plastic Cap TR415 V2033 Oslash157 43 31 19
1-108 TR425 with Normal Plastic Cap TR425 - Oslash157 62 50 19
1-109 TR429 with Normal Plastic Cap TR429 V2039 Oslash88 585 485 125
1-110 TR438 with Normal Plastic Cap TR438 - Oslash88 41 31 125
1-1081-1071-1061-105C1-1041-103C1-1021-101
Product Code
Product Description
TR Number Sleeve
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101C TR412CS Chrome Sleeve TR412CS 2-201L-3 Oslash113 33 22 15
1-102C TR413C Chrome Sleeve TR413C 2-202-3 Oslash113 43 32 15
1-102C-3TR413CS Full Chrome
Sleeve TR413CS - Oslash113 43 - -
1-103C TR414C Chrome Sleeve TR414C 2-203-3 Oslash113 49 38 15
1-105C TR418C Chrome Sleeve TR418C 2-205-3 Oslash113 62 51 15
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
1-401 1-402 1-403 1-404
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-401 TR600 High Pressure Valve (80PSI) TR600HP V3-23-1 Oslash113 428 31 125
1-402 TR602 High Pressure Valve (80PSI) TR602HP - Oslash113 613 50 124
1-403 TR801 High Pressure Valve (80PSI) TR801HP - Oslash157 49 335 17
1-404 TR802 High Pressure Valve (80PSI) TR802HP - Oslash157 66 505 17
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-405 PVR70 Valve PVR70 Oslash113 325 30 15
1-406 PVR71 Valve PVR71 Oslash113 325 45 15
1-407 Motorcycle Valve - Oslash88 33 30 125
OslashC
A B
1-4061-405 1-407
A
B
OslashC
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
A
B
7 8
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
L(mm)
1-801TR416 Custom Wheel
Clamp-In Valve TR416 V2-4-1 Oslash157 405
1-801LTR416L Custom Wheel
Clamp-In Valve TR416L - Oslash157 5951-801 1-801L
Vehicle types compatible with products in the above table
L
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg(mm)
1-804 VS-8-125 Motorcycle Valve - VS-8-125 Oslash157 - 505 -
1-805 VS-8-45deg Motorcycle Valve - VS-8-45deg Oslash157 265 515 45
1-806VS-8-90deg (TR67E) Motorcycle
ValveTR67E VS-8-90deg Oslash157 385 655 90
1-806B 90deg Motorcycle Valve - - Oslash157 31 55 90
1-807VS-8-2 (TR48E) Motorcycle
Valve TR48E VS-8-2 Oslash157 - 655 -
1-809 VS-8 Motorcycle Valve - VS-8 Oslash157 - 375 -
1-804 1-8061-805
Vehicle types compatible with products in the above table
B
Product Code Product Description A
(mm)B
(mm)
Valve Hole Size
(mm)Finish
1-1080Aluminium Valve Anodised
Finish 225 24 Oslash83
1-1080B Aluminium Valve Black Finish 225 24 Oslash83
1-1081Aluminium Valve Anodised
Finish 22 25 Oslash113
1-1081B Aluminium Valve Black Finish 22 25 Oslash113
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
1-825 Custom Wheel Valve MS525S - Oslash113 33
1-826 Custom Wheel Valve - Oslash113 33
1-826L Large Custom Wheel Valve - Oslash113 42
1-827 Custom Wheel Valve MS525 - Oslash113 23
1-827LLarge Custom Wheel Valve
MS525 - Oslash113 42
1-828 Custom Wheel Valve EV42NI-N Oslash113 23
1-1080 1-1081B
Vehicle types compatible with products in the above table
L
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
1-826 1-8271-826L 1-827L
Max speed for valves in table 300kmh
9 10
COMMERCIAL VEHICLEVALVESSECTION 2
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
5 6
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101 TR412 with Normal Plastic Cap TR412 V2036 Oslash113 33 22 15
1-102 TR413 with Normal Plastic Cap TR413 V2031 Oslash113 43 32 15
1-103 TR414 with Normal Plastic Cap TR414 V2032 Oslash113 49 38 15
1-104 TR414L with Normal Plastic Cap TR414L V2038 Oslash113 56 45 15
1-105 TR418 with Normal Plastic Cap TR418 V20304 Oslash113 62 51 15
1-106 TR423 with Normal Plastic Cap TR423 - Oslash113 74 63 15
1-107 TR415 with Normal Plastic Cap TR415 V2033 Oslash157 43 31 19
1-108 TR425 with Normal Plastic Cap TR425 - Oslash157 62 50 19
1-109 TR429 with Normal Plastic Cap TR429 V2039 Oslash88 585 485 125
1-110 TR438 with Normal Plastic Cap TR438 - Oslash88 41 31 125
1-1081-1071-1061-105C1-1041-103C1-1021-101
Product Code
Product Description
TR Number Sleeve
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-101C TR412CS Chrome Sleeve TR412CS 2-201L-3 Oslash113 33 22 15
1-102C TR413C Chrome Sleeve TR413C 2-202-3 Oslash113 43 32 15
1-102C-3TR413CS Full Chrome
Sleeve TR413CS - Oslash113 43 - -
1-103C TR414C Chrome Sleeve TR414C 2-203-3 Oslash113 49 38 15
1-105C TR418C Chrome Sleeve TR418C 2-205-3 Oslash113 62 51 15
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
1-401 1-402 1-403 1-404
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-401 TR600 High Pressure Valve (80PSI) TR600HP V3-23-1 Oslash113 428 31 125
1-402 TR602 High Pressure Valve (80PSI) TR602HP - Oslash113 613 50 124
1-403 TR801 High Pressure Valve (80PSI) TR801HP - Oslash157 49 335 17
1-404 TR802 High Pressure Valve (80PSI) TR802HP - Oslash157 66 505 17
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
1-405 PVR70 Valve PVR70 Oslash113 325 30 15
1-406 PVR71 Valve PVR71 Oslash113 325 45 15
1-407 Motorcycle Valve - Oslash88 33 30 125
OslashC
A B
1-4061-405 1-407
A
B
OslashC
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
A
B
7 8
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
L(mm)
1-801TR416 Custom Wheel
Clamp-In Valve TR416 V2-4-1 Oslash157 405
1-801LTR416L Custom Wheel
Clamp-In Valve TR416L - Oslash157 5951-801 1-801L
Vehicle types compatible with products in the above table
L
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg(mm)
1-804 VS-8-125 Motorcycle Valve - VS-8-125 Oslash157 - 505 -
1-805 VS-8-45deg Motorcycle Valve - VS-8-45deg Oslash157 265 515 45
1-806VS-8-90deg (TR67E) Motorcycle
ValveTR67E VS-8-90deg Oslash157 385 655 90
1-806B 90deg Motorcycle Valve - - Oslash157 31 55 90
1-807VS-8-2 (TR48E) Motorcycle
Valve TR48E VS-8-2 Oslash157 - 655 -
1-809 VS-8 Motorcycle Valve - VS-8 Oslash157 - 375 -
1-804 1-8061-805
Vehicle types compatible with products in the above table
B
Product Code Product Description A
(mm)B
(mm)
Valve Hole Size
(mm)Finish
1-1080Aluminium Valve Anodised
Finish 225 24 Oslash83
1-1080B Aluminium Valve Black Finish 225 24 Oslash83
1-1081Aluminium Valve Anodised
Finish 22 25 Oslash113
1-1081B Aluminium Valve Black Finish 22 25 Oslash113
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
1-825 Custom Wheel Valve MS525S - Oslash113 33
1-826 Custom Wheel Valve - Oslash113 33
1-826L Large Custom Wheel Valve - Oslash113 42
1-827 Custom Wheel Valve MS525 - Oslash113 23
1-827LLarge Custom Wheel Valve
MS525 - Oslash113 42
1-828 Custom Wheel Valve EV42NI-N Oslash113 23
1-1080 1-1081B
Vehicle types compatible with products in the above table
L
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
1-826 1-8271-826L 1-827L
Max speed for valves in table 300kmh
9 10
COMMERCIAL VEHICLEVALVESSECTION 2
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
A
B
7 8
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
L(mm)
1-801TR416 Custom Wheel
Clamp-In Valve TR416 V2-4-1 Oslash157 405
1-801LTR416L Custom Wheel
Clamp-In Valve TR416L - Oslash157 5951-801 1-801L
Vehicle types compatible with products in the above table
L
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg(mm)
1-804 VS-8-125 Motorcycle Valve - VS-8-125 Oslash157 - 505 -
1-805 VS-8-45deg Motorcycle Valve - VS-8-45deg Oslash157 265 515 45
1-806VS-8-90deg (TR67E) Motorcycle
ValveTR67E VS-8-90deg Oslash157 385 655 90
1-806B 90deg Motorcycle Valve - - Oslash157 31 55 90
1-807VS-8-2 (TR48E) Motorcycle
Valve TR48E VS-8-2 Oslash157 - 655 -
1-809 VS-8 Motorcycle Valve - VS-8 Oslash157 - 375 -
1-804 1-8061-805
Vehicle types compatible with products in the above table
B
Product Code Product Description A
(mm)B
(mm)
Valve Hole Size
(mm)Finish
1-1080Aluminium Valve Anodised
Finish 225 24 Oslash83
1-1080B Aluminium Valve Black Finish 225 24 Oslash83
1-1081Aluminium Valve Anodised
Finish 22 25 Oslash113
1-1081B Aluminium Valve Black Finish 22 25 Oslash113
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
1-825 Custom Wheel Valve MS525S - Oslash113 33
1-826 Custom Wheel Valve - Oslash113 33
1-826L Large Custom Wheel Valve - Oslash113 42
1-827 Custom Wheel Valve MS525 - Oslash113 23
1-827LLarge Custom Wheel Valve
MS525 - Oslash113 42
1-828 Custom Wheel Valve EV42NI-N Oslash113 23
1-1080 1-1081B
Vehicle types compatible with products in the above table
L
Vehicle types compatible with products in the above table
SEC
TIO
N 1 Passenger Car amp Motorcycle
Valves
SECTIO
N 1
Passenger Car amp Motorcycle Valves
1-826 1-8271-826L 1-827L
Max speed for valves in table 300kmh
9 10
COMMERCIAL VEHICLEVALVESSECTION 2
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
9 10
COMMERCIAL VEHICLEVALVESSECTION 2
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
11 12
Commercial Vehicle Valves Commercial Vehicle Valves
The following shows how to order products from the table below
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size
(mm)
A(mm)
B(mm)
αdeg
1-201 TR500 Commercial Vehicle Valve TR500 V3-21-3 Oslash157 51 - -
1-201A TR500A Commercial Vehicle Valve TR500A - Oslash157 51 26 23
1-202 TR501 Commercial Vehicle Valve TR501 V3-21-2 Oslash157 38 - -
1-203 TR570 Commercial Vehicle Valve TR570 V3-21-4 Oslash157 795 - -
1-203C TR570C Commercial Vehicle Valve TR570C V3-21-9 Oslash157 795 33 90
1-204 TR571 Commercial Vehicle Valve TR571 V3-21-5 Oslash157 86 - -
1-204C TR571C Commercial Vehicle Valve TR571C V3-21-10 Oslash157 86 33 90
1-205 TR572 Commercial Vehicle Valve TR572 V3-21-6 Oslash157 96 - -
1-205C TR572C Commercial Vehicle Valve TR572C V3-21-11 Oslash157 96 33 90
1-206 TR573 Commercial Vehicle Valve TR573 V3-21-7 Oslash157 111 - -
1-206C TR573C Commercial Vehicle Valve TR573C V3-21-12 Oslash157 111 33 90
1-207 TR574 Commercial Vehicle Valve TR574 V3-21-8 Oslash157 127 - -
1-208 TR575 Commercial Vehicle Valve TR575 V3-21-1 Oslash157 29 - -
1-2011-208 1-203
1-203C
TR570 TR571 TR572 TR573 TR574
Spec Code
H (ldquomm) A (mm)
12 1538 163415 18848 22557 28873 3589
13 163415 1538 175445 21354 27570 33886
14 175445 13835 163415 251 26367 325825
15 18848 125318 1538 18848 25635 313795
16 251 113287 13835 175455 238605 376
17 21354 1254 125318 163415 22557 28873
18 22557 - 113287 1538 21354 27570
19 238605 - 1254 13835 251 26367
20 263605 - 088224 125318 18848 25635
21 26367 - - 113287 175445 238605
22 27570 - - 1254 163415 22557
23 376 - - 088224 1538 21354
24 376 - - - 13835 251
25 313795 - - - 125318 18848
26 325825 - - - 113287 175445
27 33886 - - - 1254 163415
28 3589 - - - 088224 1538
29 36392 - - - - 13835
30 375953 - - - - 125318
31 388986 - - - - 113287
32 41015 - - - - 1254
All products contained in the table above need to be Torqued to 4-6 Nm
Maximum Bend Angle is 26deg
Angle Code Angledeg
A 4
B 11
C 16
D 21
E 26
F 31
G 36
H 41
I 46
J 51
K 56
L 61
M 66
N 71
O 76
P 81
Q 86
TR572 - F19
TR Number
Angle Code
Spec Code
H
A
Oslash Spec Code
4
α˚
The products contained in the table above all use
Cap 2-101 | Valve Core 1-1400-1 | Hex Nut 2-403 | Washer 2-501E-2 | Grommet 2-305 | Torque 4-6 Nm
Vehicle types compatible with products in the above table
SEC
TIO
N 2
SECTIO
N 2
Vehicle types compatible with products in the above table
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
13 14
Commercial Vehicle Valves Commercial Vehicle Valves
1-305 1-304 1-303 1-302
Product Code Product Description TR
Number
Valve Hole Size(mm)
L(mm)
αdeg(mm)
B(mm)
1-301 TR509 Nickel Plated Commercial Vehicle Valve TR509 Oslash157 1205 90 -
1-302 TR510 Nickel Plated Commercial Vehicle Valve TR510 Oslash157 140 90 -
1-303 TR511 Nickel Plated Commercial Vehicle Valve TR511 Oslash157 108 90 -
1-304 TR513 Nickel Plated Commercial Vehicle Valve TR513 Oslash157 67 90 -
1-305 TR515 Nickel Plated Commercial Vehicle Valve TR515 Oslash157 825 27 425
L
B
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-501 TR542 Nickel Plated Commercial Vehicle Valve TR542 Oslash97 32 - - -
1-502 TR543 Nickel Plated Commercial Vehicle Valve TR543 Oslash97 585 - - -
1-502C TR543C Nickel Plated Commercial Vehicle Valve TR543C Oslash97 585 35 236 45
1-502D TR543D Nickel Plated Commercial Vehicle Valve TR543D Oslash97 585 35 25 60
1-502E TR543E Nickel Plated Commercial Vehicle Valve TR543E Oslash97 585 35 25 75
1-503 TR544 Nickel Plated Commercial Vehicle Valve TR544 Oslash97 725 - - -
1-503D TR544D Nickel Plated Commercial Vehicle Valve TR544D Oslash97 725 49 25 60
1-504 TR545 Nickel Plated Commercial Vehicle Valve TR545 Oslash97 89 - - -
1-504D TR545D Nickel Plated Commercial Vehicle Valve TR545D Oslash97 89 66 25 60
1-504E TR545E Nickel Plated Commercial Vehicle Valve TR545E Oslash97 89 66 25 75
1-505 TR546 Nickel Plated Commercial Vehicle Valve TR546 Oslash97 1085 - - -
1-505D TR546D Nickel Plated Commercial Vehicle Valve TR546D Oslash97 1085 85 25 60
1-505E TR546E Nickel Plated Commercial Vehicle Valve TR546E Oslash97 1085 85 25 75
1-506 TR547 Nickel Plated Commercial Vehicle Valve TR547 Oslash97 1195 - - -
1-506D TR547D Nickel Plated Commercial Vehicle Valve TR547D Oslash97 1195 96 25 60
1-505
1-501
1-502
1-502C1-504E
The products contained in the table above all use
Cap 2-101 2-103-1 | Valve Core 1-1400-1 | Hex Nut 2-410 2-465 | Grommet 2-306
Vehicle types compatible with products in the above table
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-303S | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408 2-411
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
15 16
Commercial Vehicle ValvesSE
CTI
ON
2 Commercial Vehicle ValvesSEC
TION
2
Product Code Product Description ETRTO Number
Valve Hole Size(mm)
A(mm)
B(mm)
αdeg
1-601V3-20-4 Drop-Centre Rim Commercial
Vehicle ValveV3-20-4 Oslash97 25 60 27
1-603V3-20-5 Drop-Centre Rim Commercial
Vehicle ValveV3-20-5 Oslash97 25 40 27
1-604V3-20-6 Drop-Centre Rim Commercial
Vehicle ValveV3-20-6 Oslash97 25 85 27
1-605V3-20-7 Drop-Centre Rim Commercial
Vehicle ValveV3-20-7 Oslash97 25 50 27
1-606 Drop-Centre Rim Commercial Vehicle Valve V3-20-2 Oslash97 30 60 17
1-607V3-20-8 Drop-Centre Rim Commercial
Vehicle ValveV3-20-8 Oslash97 29 85 12
1-608V3-20-9 Drop-Centre Rim Commercial
Vehicle ValveV3-20-9 Oslash97 45 52 12
1-609V3-20-10 Drop-Centre Rim Commercial
Vehicle ValveV3-20-10 Oslash97 50 25 27
1-612V3-20-12 Drop-Centre Rim Commercial
Vehicle ValveV3-20-12 Oslash97 25 70 27
1-613 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 24 30 45
1-614 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 50 45 12
1-615 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 85 27
1-616 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 30 27
1-837 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 25 12
1-838 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 25 35 15
1-839 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 30 35 60
1-840 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 31 48 45
1-842 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 23 80 40
1-843 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 26 85 33
1-844 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 29 38 17
1-845 Drop-Centre Rim Commercial Vehicle Valve - Oslash97 34 28 45
1-604 1-601 1-603
α˚
B
A
C
The products contained in the table to the right use
Cap 2-115M-1 2-105-1 2-101
Valve Core 1-1400-1 | Hex Nut 2-412-1 2-412
Grommet 2-303S
Vehicle types compatible with products in the
above table
1-602 1-611 1-610
Product Code Product Description ETRTO
Number
Valve Hole Size(mm)
L(mm)
α1deg(mm)
α2deg(mm)
1-602 V3-20-1 Drop-Centre Rim Commercial Vehicle Valve V3-20-1 Oslash97 40 - -
1-610 V3-20-11 Drop-Centre Rim Commercial Vehicle Valve V3-20-11 Oslash97 70 27 42
1-611 V3-20-3 Drop-Centre Rim Commercial Vehicle Valve V3-20-3 Oslash97 54 - -
Vehicle types compatible with products in the above table
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
17 18
Commercial Vehicle Valves Commercial Vehicle Valves
Product Code Product Description TR
Number
Valve Hole Size(mm)
A(mm)
B(mm)
C(mm)
αdeg(mm)
1-552 TR552 Nickel Plated Commercial Vehicle Valve TR552 Oslash97 32 - - -
1-553 TR553 Nickel Plated Commercial Vehicle Valve TR553 Oslash97 585 - - -
1-553C TR553C Nickel Plated Commercial Vehicle Valve TR553C Oslash97 585 35 236 45
1-553D TR553D Nickel Plated Commercial Vehicle Valve TR553D Oslash97 585 35 25 60
1-553E TR553E Nickel Plated Commercial Vehicle Valve TR553E Oslash97 585 35 25 75
1-554 TR554 Nickel Plated Commercial Vehicle Valve TR554 Oslash97 725 - - --
1-554C TR554C Nickel Plated Commercial Vehicle Valve TR554C Oslash97 725 49 25 45
1-554D TR554D Nickel Plated Commercial Vehicle Valve TR554D Oslash97 725 49 25 60
1-554D-MA TR554-WN Nickel Plated Commercial Vehicle Valve TR554-WN Oslash97 725 - - -
1-555B TR555B Nickel Plated Commercial Vehicle Valve TR555B Oslash97 - - - -
1-555D TR555D Nickel Plated Commercial Vehicle Valve TR555D Oslash97 89 66 25 60
1-555D-MA TR555-WN Nickel Plated Commercial Vehicle Valve TR555-WN Oslash97 89 - - -
1-555E TR555E Nickel Plated Commercial Vehicle Valve TR555E Oslash97 89 66 25 75
1-556-36 TR556-36 Nickel Plated Commercial Vehicle Valve TR556-36 Oslash97 1085 85 25 36
1-556D TR556D Nickel Plated Commercial Vehicle Valve TR556D Oslash97 1085 85 25 60
1-556G TR556G Nickel Plated Commercial Vehicle Valve TR556G Oslash97 1085 85 25 105
1-557D TR557D Nickel Plated Commercial Vehicle Valve TR557D Oslash97 1195 96 25 60
1-552 1-555E1-553D
The products contained in the table above all use
Valve Core 1-1400-1 | Grommet 2-360F | Cap 2-101H or 2-115M-1 | Hex Nut 2-461 2-408
Vehicle types compatible with products in the above table
SECTIO
N 2SE
CTI
ON
2
1-651-1 1-652 1-653
Product Code Product Description TR
Number
Valve Hole Size(mm)
αdeg(mm)
L(mm)
1-651-1 40MS Nickel Plated Commercial Vehicle Valve 40ms Oslash97 - 40
1-652 54MS Nickel Plated Commercial Vehicle Valve 54ms Oslash97 - 54
1-653 70MS-7 Nickel Plated Commercial Vehicle Valve 70ms-7 Oslash97 7 70
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
1-1101 Straight Turret Valve V3-12-1 Oslash157 40
1-1102 Straight Turret Valve V3-13-2 Oslash157 95
1-1103 Straight Turret Valve V3-12-1-66 Oslash157 66
The products contained in the table above all use Washer 2-318 | Nut 2-413
1-1101 A
Vehicle types compatible with products in the above table
Product Code Product Description ETRTO Number
Valve Hole Size
(mm)
A(mm)
B(mm) αdeg
1-1110 Single Bend Turret Valve V3-13-1 Oslash157 465 425 153
1-1111 Single Bend Turret Valve V3-13-2 Oslash157 30 79 126
The products contained in the table above all use Washer 2-319 | Nut 2-413
A
B
1-1110
Vehicle types compatible with products in the above table
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
LARGE BORE VALVES
19 20
SECTION 3
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
21 22
Large Bore Valves Large Bore ValvesTubeless Valves - AirWaterTubeless Valves - AirWater
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1250 TR618A Clamp-In Agricultural Air Water Valve TR618A V5-01-1 Oslash157 - - - - 302
1-1251 TR621A Agricultural Air Water Valve TR621A V5-02-1 Oslash157 39 545 40 65 39+545
1-1252 TR622A Agricultural Air Water Valve TR622A V5-02-2 Oslash157 445 945 47 90 445+945
1-1253 TR623A Agricultural Air Water Valve TR623A V5-02-3 Oslash157 39 365 225 65 39+365
Product Code Product Description TR
Number
Valve Hole Size (mm)
A(mm)
B(mm)
C(mm) αdeg L
(mm)
1-1256 TRJ650 Single Bend Swivel Agricultural Valve TRJ650-3 Oslash205 27 80 - 80 27+80
1-1257 TRJ651 Single Bend Swivel Agricultural Valve TRJ651 Oslash205 32 119 - 90 32+119
1-1261-02TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem Only - Oslash205 27 80 - 74 27+80
1-1261-03TRJ665 Single Bend Swivel Agricultural Valve
Valve Stem and Valve Base - Oslash205 27 80 - 74 27+80
1-1250
1-1256
1-1251
Custom lengths can be ordered please donrsquot hesitate to get in touch
1-1273
Product Code Product Description TR Number L
(mm)
1-1276-1 TRJ4000-25rdquo Large Bore Single Bend Valve TRJ4000-25rdquo 64
1-1276-2 TRJ4000-30rdquo Large Bore Single Bend Valve TRJ4000-30rdquo 76
1-1276-3 TRJ4000-35rdquo Large Bore Single Bend Valve TRJ4000-35rdquo 89
1-1276-4 TRJ4000-40rdquo Large Bore Single Bend Valve TRJ4000-40rdquo 102
1-1276-5 TRJ4000-45rdquo Large Bore Single Bend Valve TRJ4000-45rdquo 114
1-1276-6 TRJ4000-50rdquo Large Bore Single Bend Valve TRJ4000-50rdquo 127
1-1276-7 TRJ4000-55rdquo Large Bore Single Bend Valve TRJ4000-55rdquo 140
1-1276-8 TRJ4000-60rdquo Large Bore Single Bend Valve TRJ4000-60rdquo 152
1-1276-9 TRJ4000-65rdquo Large Bore Single Bend Valve TRJ4000-65rdquo 165
1-1276-10 TRJ4000-70rdquo Large Bore Single Bend Valve TRJ4000-70rdquo 178
1-1276-11 TRJ4000-75rdquo Large Bore Single Bend Valve TRJ4000-75rdquo 191
1-1276-12 TRJ4000-80rdquo Large Bore Single Bend Valve TRJ4000-80rdquo 203
1-1276-13 TRJ4000-85rdquo Large Bore Single Bend Valve TRJ4000-85rdquo 216
1-1276-14 TRJ4000-90rdquo Large Bore Single Bend Valve TRJ4000-90rdquo 229
90˚
L
Hex Nut
Black O-ring
SINGLE BENDVehicle types compatible with products in the above table
Product Code Product Description TR
NumberETRTO
Number
Valve Hole Size (mm)
L(mm)
1-1273 TRJ670-2 Large Bore Valve Spud TRJ670-2 V5-03-1 Oslash205 41
SEC
TIO
N 3
SECTIO
N 3
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
Vehicle types compatible with products in the above table
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
VALVE EXTENSIONS
23 24
SECTION 4
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
25 26
Valve Extensions Valve ExtensionsFlexible Rubber Valve ExtensionsMetal Valve Extensions amp PVC Valve Extensions
Product Code Product Description L
(mm) Finish Type
1-1501M Metal Valve Extension 32mm 32 Brass
1-1503M Metal Valve Extension 52mm 52 Brass
1-1509M Metal Valve Extension 52mm 64 Brass
1-1511MMetal Valve Extension
1111mm 1111 Nickel
1-1513M Metal Valve Extension 54mm 54 Nickel
1-1539MMetal Valve Extension
154mm 154 Nickel
1-1542MMetal Valve Extension
150mm 150 Nickel
1-1543MMetal Valve Extension
180mm 180 Nickel
1-1561MMetal Valve Extension
100mm 100 Brass
1-1563MMetal Valve Extension
112mm 112 Brass
1-1564MMetal Valve Extension
126mm 126 Brass
1-1570M Metal Valve Extension 90mm 90 Nickel
1-1572MMetal Valve Extension
110mm 110 Nickel
1-1573MMetal Valve Extension
127mm 127 Nickel
1-1575M Metal Valve Extension 54mm 54 Nickel
1-1576M Metal Valve Extension 78mm 78 Nickel
Product Code
Product Description
L(mm)
1-1600Rubber Truck Valve Extension 105mm 105
1-1601Rubber Truck Valve Extension 115mm 115
1-1602Rubber Truck Valve Extension 125mm 125
1-1603Rubber Truck Valve Extension 140mm 140
1-1604Rubber Truck Valve Extension 180mm 180
1-1605Rubber Truck Valve Extension 210mm 210
1-1606Rubber Truck Valve Extension 270mm 270
1-1607Rubber Truck Valve Extension 240mm 240
1-1608Rubber Truck Valve Extension 205mm 205
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)
Plastic Sleeve Length
1-1650X Flexible Rubber Valve Extension 125mm 125 63
1-1651X Flexible Rubber Valve Extension 170mm 170 108
1-1652X Flexible Rubber Valve Extension 250mm 250 188
1-1653X Flexible Rubber Valve Extension 150mm 150 88
1-1654X Flexible Rubber Valve Extension 200mm 200 138
1-1655X Flexible Rubber Valve Extension 300mm 300 238
1-1656X Flexible Rubber Valve Extension 400mm 400 338
1-1657X Flexible Rubber Valve Extension 210mm 210 148
The products contained in the table above all use Extension Body 1-1600-2 Adapter 1-1650A | Valve Core 1-1400-1 |Valve Cap 2-101 | Hex 2-445Washer 2-520 | Holder 5-115
1-1654X 1-1655X
Product Code Product Description L
(mm) Colour
1-1501P Black PVC Truck Valve Extension 75mm 75
1-1502P Black PVC Truck Valve Extension 115mm 115
1-1503P Black PVC Truck Valve Extension 150mm 150
1-1504P Black PVC Truck Valve Extension 170mm 170
1-1505P Black PVC Truck Valve Extension 180mm 180
1-1530P White PVC Truck Valve Extension 50mm 50
1-1531P White PVC Truck Valve Extension 70mm 70
1-1532P White PVC Truck Valve Extension 115mm 115
1-1533P White PVC Truck Valve Extension 150mm 150
1-1534P White PVC Truck Valve Extension 170mm 170
1-1535P White PVC Truck Valve Extension 180mm 180
1-1536P White PVC Truck Valve Extension 95mm 95
1-1537P White PVC Truck Valve Extension 125mm 125
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
5-120 5-122
27 28
Valve Extensions Valve ExtensionsFlexible Braided Metal Valve
Extensions and HoldersFlexible Braided Metal Valve Extensions
Product Code Product Description L
(mm)Valve Cap
Hex Washer
1-1653B Flexible Braided Metal Rubber Valve Extension 180mm 180 2-115M-1 2-445 2-520
1-1654B Flexible Braided Metal Rubber Valve Extension 200mm 200 2-115M-1 2-445 2-520
1-1655B Flexible Braided Metal Rubber Valve Extension 300mm 300 2-115M-1 2-445 2-520
1-1656B Flexible Braided Metal Rubber Valve Extension 400mm 400 2-105-1 2-402-1 -
1-1657B Flexible Braided Metal Rubber Valve Extension 210mm 210 2-105-1 2-402-1 -
1-1659B Flexible Braided Metal Rubber Valve Extension 135mm 135 2-101H 2-445 2-520
The products contained in the table above all use Extension Body 1-1600-2 | Adapter 1-1600-JT | Valve Core 1-1400-1
1-1659B
Product Code Product Description
5-114 Single Bend Holder
5-115 Double Bend Holder
5-119 Double Holder
5-120 Single Holder
5-122 Single Holder
5-123 Single Holder
5-151 Y Type Cast Iron
5-151L Y Type Alloy
5-119
5-151L
5-1155-114
SEC
TIO
N 4
SEC
TIO
N 4
Product Code Product Description L
(mm)Extension
BodyAdapter
Valve Cap
Hex Washer Holder
1-1650-1Flexible Braided Metal Rubber Valve
Extension 170 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1650-2Flexible Braided Metal Rubber Valve
Extension 250 1-1650B 1-1650A 2-101 2-445 2-520 5-151
1-1655-1Flexible Braided Metal Rubber Valve
Extension 300 1-1650B 1-1655A 2-101 2-445 2-520 -
1-1657-1Flexible Braided Metal Rubber Valve
Extension 210 1-1600-2 1-1600-JT 2-105-1 - - 5-122
1-1658-1Flexible Braided Metal Rubber Valve
Extension 355 1-1600-2 1-1600-JT 2-105-1 - - 5-122
The products contained in the table above all use Valve Core 1-1400-1
1-1658-1 1-1650-1
Product Code Product Description L
(mm)
1-1650 Flexible Braided Metal Rubber Valve Extension 125
1-1651 Flexible Braided Metal Rubber Valve Extension 170
1-1652 Flexible Braided Metal Rubber Valve Extension 250
1-1653 Flexible Braided Metal Rubber Valve Extension 150
1-1654 Flexible Braided Metal Rubber Valve Extension 200
1-1655 Flexible Braided Metal Rubber Valve Extension 300
1-1656 Flexible Braided Metal Rubber Valve Extension 400
1-1657 Flexible Braided Metal Rubber Valve Extension 210
1-1665 Flexible Braided Metal Rubber Valve Extension 360
1-1666 Flexible Braided Metal Rubber Valve Extension 450
1-1667 Flexible Braided Metal Rubber Valve Extension 500
The products contained in the table above all useExtension Body 1-1650B | Adapter 1-1650A | Valve Core 1-1400-1 | Valve Cap 2-101
1-16511-1650
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
VALVE CAPS amp CORES
29 30
SECTION 5
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
31
Valve Caps amp Cores SE
CTI
ON
5
Product Code Product Description
2-101 Metal Cap Nickle Plated
2-102-1 Metal Cap Chrome Plated Metal Hex Flat Top
2-103-1 Metal Cap Nickle Plated
2-103H Metal Cap Nickle Plated
2-104 Metal Cap Nickle Plated
2-104A Metal Cap Fluted on the Top
2-104P Plastic Cap Chrome Plated and Flat Top
2-104AP Plastic Cap Chrome Plated and Top Fluted
2-106 Metal Cap Brass Finish or Chrome Plated
2-108 Metal Cap Chrome Plated Metal Hex Flat Top
2-110-2 Metal Cap Brass Finish
2-111-2 Metal Cap Brass Finish
2-114-1 Metal Cap Nickle Plated
2-114-3 Metal Cap Chrome Plated
2-115M-1 Metal Cap Nickle Plated
2-115M-4 Metal Cap Nickle Plated
2-115M-5 Metal Cap Chrome Plated
2-116-3 Metal Cap Chrome Plated Metal Hex Flat Top
2-118 Metal Cap Chrome Plated HD Metal Dome Cap
2-119 Metal Cap Nickle Plated
2-123 Metal Cap Brass Finish Nut Style
2-124 Metal Cap Brass Finish Large to Standard Bore Adapter
2-168 Metal Cap Chrome Plated with Deflates Function
Product Code Product Description Finish
1-1400-1 Short Valve Core Red Teflon Sealing Nickel Plated
1-1400-2 Short Valve Core Black Teflon Sealing Nickel Plated
1-1400-4 Short Valve Core Red Teflon Sealing Brass Finish
1-1400-6 Short Valve Core Blue Teflon Sealing Nickel Plated
1-1400K Short Valve Core Red Teflon Sealing Chemical Plated Nickel
1-1400-1Y Short Valve Core Yellow Teflon Sealing Chemical Plated Nickel
Product Code Product Description Finish
1-1401 Long Valve Core Red Teflon Sealing Nickel Plated
1-1401-2 Long Valve Core Black Teflon Sealing Nickel Plated
Product Code Product Description Finish
1-1403 Red Teflon Sealing for Large Bore Application Nickel Plated
1-1403-2 Black Teflon Sealing for Large Bore Application Nickel Plated
Product Code Product Description Finish
1-1404Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
1-1404-2Long Valve Core Red Teflon Sealing for Large Bore
Application Nickel Plated
Product Code Product Description Finish
1-1407Long Valve Core Red Teflon Sealing High Temperature
Resistant Nickel Plated2-101
2-108 2-110-2 2-114-1 2-118
2-103-1 2-104 2-106
Product Code Product Description
2-706A Double Seal Valve Cap
2-706A
Valve Caps amp Cores
SEC
TIO
N 5
2-103P-1 2-105-2 2-127BK 2-1502-105D-3
Product Code Product Description Colour
2-102-1P Plastic Cap Chrome Plated
2-103P-1 Plastic Cap Black
2-103P-2 Plastic Cap Orange
2-103P-3 Plastic Cap Yellow
2-103P-4 Plastic Cap Green
2-103P-5 Plastic Cap Blue
2-105-6 Plastic Cap Chrome Plated
2-105-6B Plastic Cap Black
2-105-2 Plastic Cap Blue
2-105-4 Plastic Cap Green
2-105-5 Plastic Cap Red
2-105-8 Plastic Cap Orange
2-105-9 Plastic Cap Yellow
2-105-10 Plastic Cap Grey
2-105-11 Plastic Cap Dark Green
2-105D-2 Plastic Cap with Rubber Grommet Black
2-105D-3 Plastic Cap with Rubber Grommet Green
2-105D-5 Plastic Cap with Rubber Grommet Grey
2-105D-6 Plastic Cap with Rubber Grommet Dark Green
2-105D-7 Plastic Cap with Rubber Grommet Pink
2-126 Plastic Cap Green
2-126BK Plastic Cap Black
2-127BK Plastic Cap Black
2-127R Plastic Cap Red
2-150 Plastic Cap Black
2-157 Plastic Cap Grey
2-157BK Plastic Cap Black
2-158 Plastic Cap Black
2-158G Plastic Cap Green
1-1400-1
1-1400-2
1-1400-4
1-1400-6
1-1401
1-1403
1-1404
1-1403-1
1-1403-2
1-1404-2
1-1407
32
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
BEST PRACTICE
33 34
SECTION 6
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice
35
Best PracticeSE
CTI
ON
6 Best Practice
SEC
TIO
N 6
36
Rubber valves are often stored for prolonged periods Most rubbers change in physical properties
during storage and ultimately become unserviceable for example due to excessive hardening softening cracking crazing or
other surface degradation These changes may be the result of a set of factors or combination of factors such as the action of deformation oxygen ozone light
heat humidity or oils and solvents
With a few simple precautions the shelf life of these products can be considerably lengthened
Fundamental instructions on storage cleaning and maintenance of rubber valve elements are described in international standard DIN 7716
The DIN 7716 standard give several recommendations for the storage and the shelf life of rubber products
The following recommendations are based on the DIN 7716 standard and are intended to provide the most suitable conditions for storage of rubber valves They should be observed to maintain the optimum physical and chemical values of the parts
The storage temperature should preferably be between -10degC and +25degC Direct contact with sources of heat such as boilers radiators and direct sunlight should be avoided
If articles are taken from low temperature storage care should be taken to avoid distorting them during handling at that temperature as they may have stiffened In this case the temperature of the articles should be raised to approximately +20degC before they are put into service
The relative humidity in the store room should be below 70 Very moist or very dry conditions should be avoided Condensation should not occur
Precaution should be taken to protect stored articles from all sources of ionising radiation likely to cause damage to stored articles
Where possible elastomeric materials should be protected from circulating air by wrapping of products packaging storage in airtight containers or by other suitable means
As ozone is particularly deleterious to rubber materials storage rooms should not contain any equipment that is capable of generating ozone such as mercury vapour lamps high voltage electrical equipment electric motors or other equipment which may give rise to electric sparks or silent electrical discharges Combustion gases and organic vapour should be excluded from storage rooms as they may give rise to ozone via photochemical processes
Elastomeric materials such as rubber valves should be protected from light sources in particular direct sunlight or strong artificial light with an ultraviolet content The individual storage bags offer the best protection as long as they are UV resistant It is advisable to cover any windows of storage rooms with a red or orange coating or screen
Storage and Shelf Life
Heat
Humidity
Radiation
Oxygen and Ozone
Light
Rubber valves should wherever possible be stored in a relaxed condition free from tension compression or other deformation Where articles are packed in a strain-free condition they should be stored in their original packaging
Rubber should not be allowed to come into contact with solvents oils greases fuels or any other semi-solid materials at any time during storage unless so packed by the manufacturer
The useful life of a rubber valve will depend to a large extent on the storage conditions of the product The recommended shelf life of a Hamaton produced rubber valve is 36 months All rubber products should be inspected regularly during the given period
Direct contact with certain metals such as manganese iron and particularly copper and its alloys such as brass and compounds of these materials are known to have harmful effects on some rubbers Elastomeric seals should not be stored in contact with such metals
Because of possible transfer of plasticisers or other ingredients rubbers must not be stored in contact with PVC Different rubbers should preferably be separated from each other
Storage temperature should be between ndash10deg and 25degC A temperature above 25degC potentially damages the rubber valve Extreme temperature fluctuations in the storeroom should also be avoided Valves should be stored in a dry place and protected from direct sunlight
Valves should not be exposed to ionising radiation
Ozone has a detrimental effect on rubber no equipment that releases ozone should be located in the direct vicinity of the rubber valves
Rubber valves should not come into contact with any solvents oils greases fuels or any other semi-solid materials at any time during storage
Direct contact with certain metals such as manganese iron and particularly copper should be avoided
Use a first in first out storage system the shorter the storage time the better condition of the valve making mounting of the valve much easier
Replace the O-ring each time the valve is removed from the tyre
Deformation
General Practices
Contact with Liquid and Semi-Solid Materials
Shelf Life and Shelf Life Control
Contact with Metal and Non-Metals
In Summary
O-Ring Replacement
Rubber Valve Storage Recommendations Rubber Valve Storage Recommendations amp General Practice