18
Vancouver II - 3 Door Sliding Robe Dimensions Width - 1740m Depth - 603cm Height -2057cm Issue 1 - 20/10/09 Important – Please read these instructions fully before starting assembly If you need help or have damaged or missing parts, call the Customer Helpline: 0845 6400800 Assembly Instructions - Please keep for future reference 643/7811 643/7907 643/8205 643/8119 Tip : To prevent damage, we recommend that you build your unit on the carton(s) it was packed in. DR89953

Vancouver II - 3 Door Sliding Robe

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Page 1: Vancouver II - 3 Door Sliding Robe

Vancouver II - 3 Door Sliding Robe

Dimensions

Width - 1740m

Depth - 603cm

Height -2057cm

Issue 1 - 20/10/09

Important – Please read these instructions fully before starting assembly

If you need help or have damaged or missing parts, call the Customer Helpline: 0845 6400800

Assembly Instructions - Please keep for future reference

643/7811

643/7907

643/8205

643/8119

Tip : To prevent damage, we recommend that you

build your unit on the carton(s) it was packed in.

DR89953

Page 2: Vancouver II - 3 Door Sliding Robe

2

Safety and Care AdviceImportant – Please read these instructions fully before starting assembly

Note: if required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.

• Check you have all the components and tools listed on pages 2 and 3.

plastic bags and separate them into their groups.

• Keep children and animals away from the work area, small parts could choke if swallowed.

• Make sure you have enough space to layout the parts before starting.

• Do not stand or put weight on the product, this could cause damage.

• Assemble the item as close

room) as possible.

• Assemble on a soft level surface to avoid damaging the

• Parts of the assembly will be easier with 2 people.

• We do not recommend the use of power drill/drivers for inserting screws,

as this could damage the unit. Only use hand screwdrivers.

• Dispose of all packaging carefully and responsibly.

• Only clean using a damp cloth and mild detergent, do no use bleach or abrasive cleaners.

• From time to time check that there are no loose screws on this unit.

• This product should not be discarded with household waste. Take to your local authority waste disposal centre.

Care and maintenance

Skin contact: Remove contamination by washing with soap and water. This procedure should also be followed prior to eating and drinking.

Eye contact: Rinse immediately with clean water for 15 minutes and seek medical advice.

If swallowed: Seek medical advice immediately.

Glue safety - Take care when using glue, please follow the advice below

Page 3: Vancouver II - 3 Door Sliding Robe

Components - PanelsPlease check you have all the panels listed below

3

Right side (205.6 x 58cm)

2

P2350

Left side (205.6 x 58cm)

1

P2350

Upright (196.9 x 46.9cm)

3

P2351

Slide door x2 (196.3 x 58cm)

4

P3306

Top(171 x 55.7cm)

6

P1344

Bottom(171 x 55.7cm)

7

P1345

Large horizontal(113.4 x 46.7cm)

8

P1346

Shelf(56 x 46.7cm)

5

P1347

Plinth front(170.9 x 14cm)

12

P7340C

Plinth back(170.9 x 5.4cm)

13

P7341C

Pelmet(174.8 x 6.5cm)

15

FA246

Foldy back(199.3 x 114.7cm)

10

BO33923

Back(199.3 x 57.4cm)

9

BO33924

Mirror slide door(196.3 x 58cm)

11

PS3306

Plinth top(171 x 7cm)

14

P7294

Page 4: Vancouver II - 3 Door Sliding Robe

4

Please check you have all the �ttings listed below

Chipboardscrew x 10 (4x40mm)

Ruler - Use this ruler to help correctly identify the screws

Tools required

A

Screw x 28 (3.9x32mm)

E

Expando housing x 3 (20x12mm)

B

Twister leg x 18 (5x24mm)

H

Expanding dowel x 3 (5x8.5mm)

C

I

Q

Note: The quantities below are the correct amount to complete the assembly. In some cases more

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 110 115 120 125 130 135 140 145 150 155 160 165 170105

V

Pozi screw x 4 (4x12.5mm)

F

L-Bracket x 1

Backpanelscrew x 19 (4x15mm)

D

Sliding door guide x 6

K

Chipboardscrew x 4 (3x15mm)

O

Twister cam x 18(15x12mm)

M

P

Sliding door roller adjustable x 2

N

U

Sliding door roller x 4

L

G

J

Felt x 6

R

Doorstop x 5

SHanger rail small x 1(552mm)

T

Components - Fittings If you have damaged or missing components, call the Customer Helpline: 0845 6400800

Phillips screwdriver (medium & large)

Flatblade screwdriver

Small hammer

Ruler/tape measure

Drill

Eye protection (when using a hammer or drill)

5mm Suitable drill bit

PR1964 PM1883

Hanger rail large x 1(1126mm)

PM1882

FK1416

FK1324

FK1012

FK1274

FK1011

FK1318

FK1056FK1051

FK1400

FK1311

FK1235

Hanger rail support x 4 Shelf support x 4

FK1217

FK1309

Peg x 4

FK1234

FK1273 FK1272

FK1207

FK1417

2.5mm Suitable drill bit

Stairs

Piercer Scissors

(medium)

(small)Level ruler

Setsquare

Sliding rail x 4(1708mm)

PK1647

FA1515

Nail x 60

Handle moulding x 4(1904mm)

W X

Wall plug and parkerscrew x 1

ZF99936

Page 5: Vancouver II - 3 Door Sliding Robe

5

Assembly Instructions

a:

Finishedfront edge

b:

a:

StepStep 1

Step 2

H3

Insert �ttings

a: Attach hanger rail support using 12.5mm screw onto upright .

Put shelf supports into upright where shown.

Flip pannel

I

I

I

3

3I

F

M

3F

b: Attach hanger rail support using 12.5mm

screw onto upright .

Screw twister leg into upright .

Note: twister leg as far as shown.Do not over tighten.

3

3

3

3

Locate the 'mating' panel over the Cam Leg.

Insert the Cam so the longer 'slot' is pointing towards the Cam Leg.

Use a Flat Bladed Screwdriver to turn Cam

clockwise as far as it will go

The final 'locked' position will be more than half a turn.

Cam Joining System.

Locate the 'mating' panel over the Cam Leg.

Insert the Cam so the longer 'slot' is pointing towards the Cam Leg.

Use a Flat Bladed Screwdriver to turn Cam

clockwise as far as it will go

The final 'locked' position will be more than half a turn.

I

I

I

HHH

H

H

H

MM

M

F

F

F

F

Attaching panel

Position large horizontalonto upright .

Insert twister cams intolarge horizontal whereshown.

Use a screwdriver to turn twister cams clockwise to lock.

3

3

8

8

I

I

M

N

N

N

b:

MM II

Page 6: Vancouver II - 3 Door Sliding Robe

6

Assembly InstructionsStep 3

Insert �ttings

a: Insert expando housings into top .

Flip panel

a:

A

E

B

B

B

B

B

H

HH

H

C

I

Q

V

F

W

W

W

W

D

K

OM

P

N

U

L

G

J

R

S T

321

5

10

4

13

9

6

6

6

66

66

11

7

7

12

8

14 15

b:

c:

b: Carefully knock sliding rail into top by using a hammer.

c: Insert twister legs into top .

Repeat b and c for bottom .

Page 7: Vancouver II - 3 Door Sliding Robe

7

Assembly InstructionsStep 4

Attaching panel

Position top ontoupright .

Insert twister cam into upright where shown.

Usa a screwdriver to turn twister cam clockwise to lock.

a:

A

A

A A

A

A

AA

A

E

B

H

C

I

I

I

I

Q

V

F

W

D

K

OM

P

N

U

L

G

J

R

S T

33

3

21

5

10

4

9

6

6

6

11

7

7

7

12

12

8

14 15

b:

8

Step 5

Attaching plinths

Align the sides of plinthfront with bottom as shown and attach using chipboardscrew .

Note: there are no predrilled holes for 40mm screw .

Repeat with plinth back .

12

13

I

I

Step 6

Attaching panel

Position bottom ontoupright .

Insert twister cam into upright where shown.

Usa a screwdriver to turn twister cam clockwise to lock.

I

I

3

37

MM II

MM II

Page 8: Vancouver II - 3 Door Sliding Robe

8

Assembly InstructionsStep 7

Insert �ttings

Screw twisterlegs into right side where shown.

Note: Insert twister leg as far as shown. Do not over tighten.

Attach hanger rail support using pozi screw onto right side.

Insert shelf supports where shown.

a:

A

E

B

H

H

H

H

H

H

H

H

H

H

H

H

H

C

I

I

I

II

I

I

Q

V

F

F

F

W

D

K

OMM

M

M

P

N

N

N

N

U

L

G

J

R

S T

3

2

2

2

1

5

10

4

13

9

6

6

6

11

7

7

7

12

8

14 15

b:

M

2F

M

1F

H2

H1

Step 8

Step 9Insert �ttings

Screw twisterlegs into right side where shown.

Note: Insert twister leg as far as shown. Do not over tighten.

Attach hanger rail support using pozi screw onto right side.

H

H

FM

2

Attaching panel

Position right side ontotop and bottom .

Insert twister cam intotop and bottom where shown.

Use a screwdriver to turnlocking nuts clockwiseto lock.

7

MM II

Page 9: Vancouver II - 3 Door Sliding Robe

9

Assembly InstructionsStep 10

a:

A

E

B

H

C

I

I

I

I

I

II

I

Q

V

F

W

D

D

K

OM

P

P

P

N

U

L

G

J

R

S

S

T

321

1

5

10

10

4

13

9

9

6

6

11

7

7

7

7

12

8

8

8

8

14 15

b:

I

I

6

Attaching panel

Position left side ontotop , large horizontal and bottom .

Insert twister cam intotop , large horizontal and bottom where shown.

Use a screwdriver to turnlocking nuts clockwiseto lock.

1

Step 11

MM II

9 10

3

Fitting back panels

Attach back and foldy back to back of wardrobe with the coloured surface facing the inside of the unit usingnails and backpanelscrews .

Nails should be spaced about 150mm apart.

9

10

c: Before adjusting the doors, use a spirit level to check if the base of this unit is level front-to-back and side-to-side in the three positions shown.

Use pegs to square your unit. Knock peg in, as far as you require, under the ends of the unit and then snap o� �ush with the panel.

SNAP!

PD

A:A = B:B

A

A

BB

Important!Cabinet MUSTbe ‘square’before back isattached.

A

A

BB

Page 10: Vancouver II - 3 Door Sliding Robe

10

Assembly InstructionsStep 12

a:

A

E

B

H

C

I

Q

V

F

W

D

K

OM

P

N

U

L

G

J

R

S T

321

5

10

4

13

9

6

11

7

12

8

14 15

b:

Insert �ttings

a: Screw 24mm locking screw into upright .

Note: Insert 24mm lockingscrew as far as shown.Do not over tighten.

Attach hinge back onto upright .

Attach hanger rail support using 12.5mm screw onto upright .

Flip panel!

b: Put board carrier into upright .

Attach hanger rail support using 12.5mm screw onto upright .

Attaching plinths

Align the sides of plinthfront with bottom as shown and attach using 40mm screw .

Note: there are no predrilled holes for 40mm screw .

Note: top and bottompanels are identical. Only prepare one of the panels at this stage. This will be the bottom panel

Repeat with plinth back .

Attaching panels

Position upright onto bottom panel .

Insert two Large locking nuts into upright as shown.

Use a screwdriver to turn locking nuts clockwise tolock.

Inserting hanger rails

Place hanger rails andonto hanger rail supports .

S

Fitting hinges to doors

Fix three hinge door to each door and mirror door small using 15mmscrews .

Attach door handles using 30mm screws .

Attaching pelment and L-bracket

Position pelment onto top as shown, �x by using three 40mm screws .

Position L-Bracket onto top as shown, �x by using15mm screw .

Note: there are no pre-drilled holes for 15mmscrew .

Insert shelf

Position shelf onto board carriers and �x by screwing four 15mm screws through board carrier into shelf .

b:

Fitting back panels

Attach back and foldy back to back of wardrobe with the coloured surface facing the inside of the unit usingnails and 15mm screws .

Use nail holder to hold the nails vertical and at correct distance as you secure the back and foldy back . Nails should be spaced about 150mm apart.

Important:Cabinet MUSTbe ‘square’when back isattached.

I

Hanging doors

a: With help, slot hinge door onto hinge back .

b: Tighten screw shown to lock hinges in position.

Repeat a and b for otherdoors.

See ‘Hinge adjustment’on the next page in casethe doors need to be adjusted.

a:c: Before adjusting the doors, use a spirit level to check if the base of this unit is level front-to-back and side-to-side in the three positions shown.

Use pegs to square your unit. Knock peg in, as far as you require, under the ends of the unit and then snap o� �ush with the panel.

SNAP!

c:

Sb:

Q

S

S

Align the unit

Stand up the unit

Use a spirit level to check if the base of this unit is level front-to-back , side-to-side and top-to-bottom in the three positions shown.

Use pegs to level your unit in all three direction shown. Knock peg in, as far as you require, under the ends of the unit and then snap o� peg �ush with the panel.

S

SNAP!

1

1

2

2

3

3

Page 11: Vancouver II - 3 Door Sliding Robe

11

Assembly InstructionsStep 13

a:

A

E

B

H

C

I

Q

V

F

W

D

K

O

O

M

P

N

N

N

U

L

G

J

R

S T

321

5

5

5

10

4

13

9

6

11

7

12

8

14 15

b:

Insert shelf

Position shelf onto shelf supports and �x by screwing fourchipboardscrews through shelf supports into shelf .

Inserting hanger rails

Place hanger rails andonto hanger rail supports .

U V

M

Step 14

N

12

O

b:

M

SU

V

Page 12: Vancouver II - 3 Door Sliding Robe

12

Assembly Instructions GLASS handle with careStep 15

Drilling holes through

a: Drill the holes on the back of the mirror slide door through with a 2.5 mm drill bit.

b: Turn the mirror slide door over and open out the 2.5 mm holes using a 5 mm drill bit.

a:

a:

A

E

B

H

C

I

Q

V

F

W

D

K

OM

P

N

U

L

G

J

R

S T

T

T

T

T

321

5

10

4

13

9

6

11

11

11

11

11

7

12

8

14 15

b:

b:

Flush with end of Door

Flush with end of Door

2.5 mm

5 mm

11

11

Step 16

Fitting handle to door

Hold hande mouldings up against front of mirror slide door , make sure the endsare �ush with one end of themirror slide door .

Screw screws into the ‘V’groove of the handle moulding .

Tip: start with the end screws,then the centre screw and�nally the other screws.

11E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

Page 13: Vancouver II - 3 Door Sliding Robe

13

Assembly InstructionsStep 17

Insert �ttings

Stick felts onto mirror slide door where shown.

Insert Sliding door rollers in mirror slide door on the side which is �ush with the handle mouldings .

Insert sliding door guides on the other end of the mirror slide door .

a:

A

E

B

H

C

I

Q

Q

Q

Q

Q

Q

V

F

W

D

K

K

K

OM

P

N

U

L L

L

L

G

J

R

S

T

321

5

10

4

4

44

4

4

4

4

13

9

6

11

11

11

11

7

12

8

14 15

b:

338203F 92801

Q

Q

Q

11

L

Step 18

Step 19

Drilling holes through

Lay the slide doors asshown and only drill the holes that are shown arrowed on the back of the slide doors through with a 2.5 mm drill bit.

Turn the slide door over and open out the 2.5 mm holes using a 5 mm drill bit.

4

4

T

Flush with end of Door

E

E

E

E

E

E

E

T

Flush with end of Door

E

E

E

E

E

E

E

T

T

Fitting handle to door

Hold hande mouldings up against front of slide door , make sure the ends are �ush with one end of the slide door .

Screw screws into the ‘V’groove of the handle moulding .

Tip: start with the end screws,then the centre screw and�nally the other screws.

E

4

Page 14: Vancouver II - 3 Door Sliding Robe

14

Assembly InstructionsStep 20

a:

A

E

B

H

C

I

Q

V

F

W

D

D

K

K

K

K

OM

P

N

U

L

L

L

G

J

J

J

R

S T

T

T

321

5

10

4

4

4

4

4

13

9

6

11

11

7

12

8

14 15

b:

Insert �ttings

Insert Sliding door rollers in slide doors on the side of the handle mouldings on the end which is �ush with the handle mouldings .

Insert sliding door roller adjustables in slide door on the other side, �x them with backpannelscrews .

Insert sliding door guides on the other end of the slide door .

This will be theRight Hand Door

This will be theLeft Hand Door

flush

flush

K

K

L

DD

D J

DD

J

4

4

Step 21

To fit the top of the Doors

This lug fits into the groove in

the track

This lug fits into the groove in

the track

The switch inthe top glides

must be in thisposition prior

to fitting the topof the Doors.

To fit the bottom of the Doors

When the topof the Door isin position,

press the switch to push lug into

the groove ofthe track.

Mirrored Door

Fitting of the doors

Fit slide doors into the rear track.

Fit mirror slide door intothe front track.

See diagrams for more information about the �tting of the doors.

L J

K K

4

4

11

Important!Double check if the unit is level before �tting the doors. If this is not the case please go back to step 12.

Page 15: Vancouver II - 3 Door Sliding Robe

15

Assembly InstructionsStep 22

Insert �ttings

Screw expanding dowel into plinth top .

a:

A

A

E

B

B

B

B

B

B

H

C

C

C

C

C

C

I

Q

V

F

W

D

K

OM

P

N

U

L

G

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R

S T

321

5

10

4

13

9

6

11

7

12

8

14

14

14

14

1515

b:

14

Step 23

Attaching plinth

Position the plinth top above the unit and slot expanding dowels into the expando housing . The top of the plinth top must be �ush with the top of the unit.Turn the screws in the expando housings as far as they will go.

Attaching pelmet

Position the pelmet above the unit drilling-holes and turn the screws as far as they will go.

14

Step 24

15A

A

A

A

Page 16: Vancouver II - 3 Door Sliding Robe

16

Assembly InstructionsStep 25

G

R

R

R

R

R

Step 26Attaching door-stops

Stick 2 door-stops onto the outside edge of each plain door to act as bu�ers between the doors and side panels.

X

D

D

G6

6

Attaching L-bracket

Position L-Bracket onto top as shown, �x by using15mm screw .

Note: there are no pre-drilled holes for 15mmscrew .

Use to �x on the wall, please see last page for more information.

X

X

D

Page 17: Vancouver II - 3 Door Sliding Robe

17

Assembly InstructionsStep 24

If your doors do not run smoothly

To raise the door, loosen the screws and swivel the glidetowards the ‘+’ arrow.

Re-tighten the screws.

To lower the door, loosen thescrews and swivel the glidetowards the ‘-’ arrow.

Re-tighten the screws.a:

A

E

B

H

C

I

Q

V

F

W

D

K

OM

P

N

U

L

G

J

R

T

321

5

10

4

13

9

6

11

7

12

8

14 15

b:

Raise the door

Lower the door

S

S

SNAP!

Level & square the unit up:Knock the pegs in, as far as you require, under the ends of the unit and then snap offflush with the panel.

For more detailed information see step 12.

Level & square the unit

Page 18: Vancouver II - 3 Door Sliding Robe

A Guide to - Wall Mounting & Fixings

Revision 0 - 11/11/09

Important note:

Types of walls

Care & Maintenance

No.1 “General Purpose” wall plug

No.6 “Shield Anchor” wall plugHeavy loads

No.3 “Cavity Fixing” wall plug

No.4 “Cavity Fixing-Heavy Duty” wall plug

No.5 “Hammer Fixing” wall plug

No.2 “Plasterboard” wall plug

Generally aerated blocks should not be used to support heavy loads, use

loads, general purpose wall plugs can be used.

For use with heavier loads such as TV & HiFi speakers and satelite dishes etc.

For use with plasterboard partitions or hollow wooden doors.

heavy loads such as shelving, wall cabinets and coat racks.

For use with walls stuck with

is secure to the retaining wall.

For use when attaching light loads on to plasterboard partitions.

Safety: Always check the �tting and location to ensure your safety in and around the home.

Fitting: From time to time check the �tting to ensure the wall plugs or screws do not become loose.

You can use one of the following types of wall plug if your walls are made of brick, breeze block, concrete, stone or wood.

Important: When drilling into walls always check that there are no hidden wires or pipes etc.

Hints:1: General rule: Always use a larger screw and wall plug

if you are not sure.

2: Ensure you use the recommended drill bit to match the wall plug and hole size.

3: Ensure you drill the hole horizontally, do not force the drill or enlarge the hole.

4: Take extra care when drilling high walls, ceilings and ceramic tiles. Ensure wall plugs are inserted beyond the thickness of the ceramic tiles to avoid the tiles splitting or cracking.

5:drilled hole.

If plastic wall plugs are supplied with your product:

Make sure that the screws and wall plugs being used are suitable for supporting your unit. Consult a quali�ed tradesperson if you are unsure.

- these are only suitable for use in masonry walls.

If you are in any doubt about the correct wall plugs for your wall, seek professional advice.

Failure of the product due to

responsibility of the installer.

18