VCB Manual ENG Ver.05 Dated 01.03.07

VACUUM CIRCUIT BREAKER INDOOR SWITCHING AND CONTROL MODULES

Power engineering the natural way

ISO 9001:2000 certification INSTRUCTION M

ANUAL

V e r s i o n N o 5 D a t e d 0 1 . 0 3 . 0 7

The current Instruction Manual contains information necessary for installation, commissioning and operation of the TAVRIDA ELECTRIC MV vacuum circuit breakers. It is absolutely necessary for the proper use of the vacuum circuit breakers to read the Instruction Manual carefully before starting and to adhere to the instructions and relevant regulations.

SAFETY FIRST

Take note of the operating loads of the vacuum circuit breakers specified in the technical data.

Check that this manual is available to all persons concerned with installation, commissioning and operation.

Check that the installation position (distances, spatial separation, and the surroundings) is suitable for the switching devices.

Check that all the installation, commissioning and the operation is carried out by electrical specialists.

Check that during installation, commissioning and operation, the respective regulations (such as IEC) as well as appropriate national safety regulations have been adhered to.

Take note that in the operation of the vacuum circuit breakers inevitably certain parts of this device are subject to dangerous voltage and that mechanical parts, including remote control ones, can move quickly. Non-adherence to these warning instructions can lead to equipment damage, serious injury or death.

Note especially the important or danger information marked as follows in this manual:

Low voltage devices (namely control modules of all types) meet the requirements of the EMC Directive 89/336/EEC, the Low Voltage Directive 73/23/EEC

CONTENTSPRESENTATION 5

PART NUMBERING 6

MARKING 6

Marking of switching modules 6

Marking of control modules 7

SEALING 8

Sealing of switching modules 8

Sealing of control modules 8

SWITCHING MODULES ISM/TEL 9

Product range 9

Design 10

Overall design 10

Magnetic actuator 11

Vacuum interrupters 12

Operation 13

Closing 13

Opening 13

Manual closing 14

Manual opening 14

ISM/TEL-12-20/1000-051(F) 15

ISM/TEL-12-20/1000-052(F) 15

ISM/TEL-12-20/1000-055(F) 15

ISM/TEL-12-20/1000-067(F) 15

ISM/TEL-12-25/800-066 16

ISM/TEL-12-25/800-068 16

ISM/TEL-12-25/800-081 16

ISM/TEL-12-25/800-082 16

ISM/TEL-12-25/800-083 16

ISM/TEL-12-25/1250-066 17

ISM/TEL-12-25/1250-068 17

ISM/TEL-12-25/1250-081 17

IISM/TEL-12-25/1250-082 17

ISM/TEL-12-25/1250-083 17

ISM/TEL-12-31.5/1600-066 18

ISM/TEL-12-31.5/1600-068 18

ISM/TEL-12-31.5/1600-081 18

ISM/TEL-12-31.5/1600-082 18

ISM/TEL-12-31.5/1600-083 18

Instruction manual2 Contents

ISM/TEL-24-16/800-057 19

ISM/TEL-24-16/800-058 19

ISM/TEL-12-20/1000-089 20

ISM/TEL-24-16/800-053 21

Auxiliary switches 22

Overall drawings 23

ISM/TEL-12-20/1000-051(F) 23

ISM/TEL-12-20/1000-052(F) 23

ISM/TEL-12-20/1000-055(F) 24

24

ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066 25


ISM/TEL-12-20/1000-067(F)




ISM/TEL-24-16/800-057 27

ISM/TEL-24-16/800-058 28

ISM/TEL-12-20/1000-089 29

ISM/TEL-24-16/800-053 29

Small wiring terminations 30

CONTROL MODULES CM/TEL 31

Product range 32

Design 33

Operation 34

Operation modes 34

Capacitor charging 34

Closing 34

Tripping 34

Antipumping duty 34

Blocking duty 34

Supervision 34

Signalling 35

Malfunction detection 35

Origins and operation of Inputs 36

Close & Supervision input 36

Closing Coil Simulator 37

Trip & Supervision input 37

Trip Coil Supervision input 38

Tripping Coil Simulator 38

Alternative Trip & Supervision input 38

Alternative Tripping Coil Simulator 39

Dry Contact Close input 39

Dry Contact Trip input 39

Current Power Supply 39

Current Power Supply Mode input 39

ISM/TEL auxiliary switch input 39

Destination and operation of outputs 40

Failure output 40

Emergency Trip outputs 40

Fleeting output 40

Passing output 40

Actuator Coil output 40

Ready output 40

Technical specification 41

Overall drawings 45

CM/TEL-X/X-12-01A 45

CM/TEL-X/X-12-02A (03A) 45

Small wiring terminations 46

CM/TEL-X/X-12-01A terminals 46



ROUTING TEST PROCEDURE 49

APPLICATION GUIDE 50

Instruction manual 3Contents

80

Instruction manual4 Contents

Selection 50

Installation 50

Mounting of the ISM/TEL 51

Mounting of the CM/TEL 54

Interlocking 55

Connection of the position indicator 56

Connection of manual trip facility 56

Wiring 57

Adjustment of the control inputs 60

Commissioning tests 61

Operation test 61

High voltage test 62

Insulation resistance test 62

Main contact resistance test 62

Maintenance 63

Operation test 63

High voltage test 63

Insulation resistance test 63

Contact resistance test 63

PACKAGING 64

Packaging of switching modules 64

Packaging of control modules 66

STORAGE 68

TRANSPORTATION 68

DISPOSAL 68

WARRANTIES 68

DELIVERY SET 68

AMENDMENT SHEET 69

ATTACHMENTS 70

Insulation hoods mounting 70

SM rod extension unit. Assembly 71

Accessories 72

NOTES

73Mounting of surge arrester SAI/TEL type 74CM/TEL installation

Instruction manual 5Presentation

PRESENTATION

Draw-out unit equipped withISM/TEL 1220/1600 for KYN18A10 switchgear, China

Draw-out unit equipped withISM/TEL 1220/630 for retrofit ofLMT switchgear, UK

Draw-out unit equipped withISM/TEL 1220/1600 for K- seriesswitchgear, Russia

These modules, based on the latest switching and electronic control technology, can be used as core components for medium voltage switchgear. There are two basic module types: switching modules (ISM/TEL) used to close and open primary circuits;control modules (CM/TEL) used to provide control (close and trip operations) of ISM/TEL and to replicate the auxiliary interface of conventional circuit breakers.

Switching modules are three pole units. Each pole incorporates a vacuum interrupter and single-coil magnetic actuator encapsulated in solid insulation.Control modules are P electronics units, containing built-in close and trip capacitors. These capacitors are discharged to the actuator coil in different directions to provide the relevant operations.When applied to any switchgear, a pair of modules (one switching module and one control module) must be used. The ability to choose switching and control modules separately allows any type of switchgear to be easily equipped regardless of its primary and auxiliary circuits.

Since their first introduction in the early 1990's, the modules have gained an excellent reputation among switchgear manufacturing companies. Tavrida Electric has now supplied more than 100 000 pairs of modules used in over 50 different types of switchgear (both retrofitted and brand new). These modules have been the product of many years of R&D effort by Tavrida Electric scientists and engineers and their use in your switchgear will allow you and your customers to benefit from their unique combination of features: no maintenance needed during its entire lifetime;long mechanical and interrupting life;fast autoreclosing capability; easy adaptation to any primary interface (sta-tionary or withdrawable); easy adaptation to a wide range of auxiliary voltages;easy adaptation to any signaling interface; easy SCADA compatibility; low power consumption; compact dimensions and light weight.

Some examples of application of the modules for different switchgear are presented below.

Instruction manual6 Part numbering

Part numbering of the control modules is as follows:

Part numbering of the switching modules is as follows:

PART NUMBERING

MARKING

Marking of switching modules

The indoor switching module is provided with a label as follows:

VACUUM CIRCUIT BREAKERISM/TEL-12-20/1000-055

Sequence O-0.3s-CO-15s-CO IEC 62271-100

WWW.TAVRIDA.EEYear of manufacture 200

U (kV)rU (kV)dU (kV)pMass (kg)

12427575

I (A)rI (kA)scf (Hz)rt (s)

100020

50/604k

Instruction manual 7Marking

Marking of control modules

SEALING

Sealing of switching modules

Each switching module is sealed with a red sealing label:

Any attempt to peel the film will result in the display of a hidden "OPENED" indication

Manufacturer warranty does not cover switching modules with damaged or removed sealing labels.

Control modules and switching modules that are not included in the commercial product list and are not for use in service are produced in accordance with product ordering procedures. These modules are tagged with additional film labels.

Instruction manual8 Sealing

Sealing of control modules

After the routine test procedure, each control unit is sealed with two special films (31x14.5 mm).

These films are attached to a joint of the module's case and cover.In case of removing or damaging these seal films during the warranty period, the warranty is canceled.

The second seal is on the opposite side of the housing

Instruction manual 9Switching modules ISM/TEL

SWITCHING MODULES ISM/TEL

Module type Rated voltage, kVRated normal

current, ARated breaking

current, kAPole to poledistance,mm

ISM/TEL-12-20/1000-051(F)* 12 1000 20 200

ISM/TEL-12-20/1000-052(F)* 12 1000 20 250

ISM/TEL-12-20/1000-055(F)* 12 1000 20 210

ISM/TEL-12-20/1000-067(F) 12 1000 20 150

ISM/TEL-12-25/800-066 12 800 25 150

ISM/TEL-12-25/800-068 12 800 25 275

ISM/TEL-12-25/800-081 12 800 25 210

ISM/TEL-12-25/800-082 12 800 25 200

ISM/TEL-12-25/800-083 12 800 25 250

ISM/TEL-12-25/1250-066 12 1250 25 150

ISM/TEL-12-25/1250-068 12 1250 25 275

ISM/TEL-12-25/1250-081 12 1250 25 210

ISM/TEL-12-25/1250-082 12 1250 25 200

ISM/TEL-12-25/1250-083 12 1250 25 250

ISM/TEL-12-31.5/1600-066 12 1600 31,5 150

ISM/TEL-12-31.5/1600-068 12 1600 31,5 275

ISM/TEL-12-31.5/1600-081 12 1600 31,5 210

ISM/TEL-12-31.5/1600-082 12 1600 31,5 200

ISM/TEL-12-31.5/1600-083 12 1600 31,5 250

* Index F (optional) means that ISM is intended for frequent CO operation.

ISM/TEL-12-20/1000-089 12 1000 20 -

ISM/TEL-20-16/800-053 24 800 16 -

ISM/TEL-24-16/800-057 24 800 16 210

ISM/TEL-24-16/800-058 24 800 16 275

ISM/TEL modules differ in rated voltage, rated current, rated breaking current and pole-to-pole distances. The complete range of products complies with the following Table.

Product range

Instruction manual10 Switching modules ISM/TEL

Design

Overall design

Overall design of ISM/TEL

vacuum interrupter

frame

synchronizing shaft

micro switches

interlocking pin

magnetic actuator

shaft interlocking interface

In contrast to the majority of conventional circuit breakers, this patented design incorporates three independent magnetic actuators: one per pole. This minimizes the number of moving parts, all of which are symmetrical about the central axis.

The vacuum interrupter and the magnetic actua-tor are located at opposite ends of a hollow sup-port insulator. The actuator armature is rigidly coupled to the vacuum interrupter moving con-tact by a linear drive insulator within the support insulator. This provides direct linear movement in both directions and avoids the use of rotating shafts, bearings and bell cranks. The result is a maintenance free ISM/TEL with a long trouble-free mechanical life.

The actuators are situated inside the frame as shown in the figure below. A synchronising shaft connects the three poles and performs three functions:opening synchronization of the poles;operation of auxiliary switches;link drive for mechanical interlocks on switchgear.

The design shown in the figure below is used for rated current up to 1000 A. For rated currents exceeding 1000 A, a different design (chimney type) is used. However, it is essentially similar in structure.


Magnetic actuator

The actuator is held in its two end positions without the use of mechanical latches:in the OPEN position the armature is held by the opening spring;in the CLOSED position the armature is held by the magnetic flux produced by a ring magnet.

This actuator has only one coil. To close and trip the actuator it is necessary to inject current into the coil in different directions.


Vacuum interrupters

Finely dispersed vacuum arc resulting from stabilizing effect ofaxial magnetic field.

The family of TELvacuum interrupters

As soon as the vacuum interrupter contacts open, the interrupting current initiates a so-called "vacuum arc" that burns essentially as plasma originating from evaporated contact material. The current continues to flow through this plasma until a zero current is reached. At this moment the arc is extinguished and a transient recovery voltage appears across the open gap. If the contact surface is locally overheated, it produces a lot of vapour, resulting in the deterioration of the vacuum followed by an electrical breakdown. To avoid this, effective control of the vacuum arc is necessary.

The most effective way to achieve this goal is to apply an axial magnetic field produced by the interrupting current itself. This method is imple-mented in vacuum interrupters developed and manufactured by Tavrida Electric for ISM/TEL modules.Several major benefits result from this design: high interrupting capacity;very compact dimensions;low chopping current (4-5 amps) This limits inductive switching overvoltages to safe values;axial magnetic field minimizes contact erosion and ensures a very long and reliable life.


Operation

Closing

Opening

To open the interrupter a current of oppositepolarity, derived from the opening capacitor inthe control module, is passed through the coil for15-20 milliseconds. (Line 4-5)

This current partially demagnetises the ringmagnet and reduces the magnetic holding force

Opposing forces from the charged opening springand the contact pressure spring cause the arma-ture to release and accelerate rapidly. After 2 mmof free travel it engages with the drive insulatorand thus the moving contact.

The peak force produced by the armature at thispoint exceeds 2000 N which ensures easy break-ing of any micro-welds at the contact surfaceswhich can appear due to short circuit currentaction.

The moving contact accelerates rapidly ensuringa high interrupting capacity. (Line 5)

At full travel (Line 6) the armature, drive insula-tor, moving contact assembly is again held openby the opening spring force.

The synchronising shaft is also driven through44 of rotation during the opening operation andprovides position indication, auxiliary switchoperation and mechanical interlocking actions.

Typical oscillograms of ISM/TEL module operation

In the OPEN position the vacuum interrupter con-tacts are held open by the force of the opening spring in the actuator acting through the drive insulator. To close the vacuum interrupter contacts a current pulse, derived from the closing capacitor in the control module, is injected into the actuator coil. The current in the coil produces a magnetic flux in the gap between the upper yoke and the actuator armature.Rising coil current increases the magnetic flux and the electromagnetic attraction between yoke and armature increases to overcome the restraining force of the opening spring. (Line 1)

The armature, drive insulator and moving contact start to move.

As the armature moves towards the upper yoke the magnetic air gap decreases and consequently the magnetic attraction force increases. This increasing force accelerates the armature, drive insulator and moving contact to a closing speed of 1 m/s. This optimum speed ensures a complete absence of contact bounce and reduces the probability of pre-strikes of the vacuum gap before the contacts close. (Line 2) The accelerating armature also generates a back emf in the coil and reduces the coil current (Line 1-2) At contact close (Line 2), the moving contact stops but the armature travel continues for 2mm under rapid deceleration caused by compressing the contact pressure spring.

At the limit of its travel the armature latches mag-netically to the upper yoke. (Line 2a) The moving armature induced back emf collapses and the coil current again increases (Line 2a-3) saturating the ring magnet.

This saturation increases the power of the ring permanent magnet to a level that generates flux to hold the armature in the CLOSED position after the coil current has been cut off by an auxiliary switch. ( Line 3) Testing has proved that this flux is sufficient to hold the actuator CLOSED even under vibration and impact conditions.

The travel of the armature also compresses the opening spring in preparation for the next opening operation.The synchronising shaft is also driven through 44 of rotation during the closing operation and pro-vides position indication, auxiliary switch operation and mechanical interlocking actions.


Manual closing

Closing can only be carried out through the con-trol module.If the normal substation supply to the control mod-ule is deenergized it may be operated using a portable low voltage source through special emer-gency power supply inputs. TEE has developed a generator machine (TEE-HSSG-01) which provides a sufficient level of voltage for charging close capacitors of CM/TEL. The generator is enclosed in metal case, which is convenient for transportation and supply connection.

Manual opening

The module may be manually opened. By rotating the synchronizing shaft, a force exceeding the magnetic attraction forces of the ring magnet is applied to the armature, which then starts to move. As the air-gap increases the opening spring and contact pressure spring overcome any magnetic holding force and the interrupter opens.

Note: It is not possible to close ISM/TEL by forcing the synchronizing shaft to rotate. Any attempt to do so will result in damage to the mechanism and possible injury to personnel.

Alternatively, a stationary type power supply unit (TEE-PSU-01) can be used to provide CM/TEL close capacitors charging. The set consists of ORACLE charger and HAWKER GENESIS miniature battery.


ISM/TEL-12-20/1000-051(F)ISM/TEL-12-20/1000-052(F)ISM/TEL-12-20/1000-055(F)ISM/TEL-12-20/1000-067(F)

Applicable standards:IEC 62271-100

GB 1984-89GOST 687-78

* For ISM/TEL-12-20/1000-051F, ISM/TEL-12-20/1000-052F, ISM/TEL-12-20/1000-055F, onlyISM/TEL-12-20/1000-067F** Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

67

Rated voltage, kV

Rated normal current, A

Rated capacitive switching current, A

Rated power frequency test voltage, kV

Rated impulse test voltage, kV peak

Rated short-circuit breaking current, kA

Rated short-circuit making current, kA peak

Short time withstand current, 4s, kA

Mechanical life, CO cycles, not less than

Interrupting life operations, not less than

- at rated current, Close-Open

- at rated breaking current, Open

- at other currents, Open

Closing time**, ms, not more than

Opening time**, ms, not more than

Breaking time**, ms, not more than

Standard operating duty**

Main contacts resistance, Ohm, not morethan

Maximum ambient temperature

Minimum ambient temperature

Design class with regard to severity of ser-vice conditions in accordance with IEC 60932

Mechanical vibration withstand capabilityin accordance with IEC 721-3-4

Maximum altitude above sea level, m

Weights, kg

ISM/TEL-12-20/1000-051(F)

ISM/TEL-12-20/1000-052(F)

ISM/TEL-12-20/1000-055(F)

ISM/TEL-12-20/1000-067

Maximum humidity

Rated frequency, Hz

12

1000

800

42

75

20

51

20

50000 (150000*)

50000 (150000*)

100

Refer to Fig. below

60

10

20

O-0,3 s-CO15 s-CO

40

+ 55C

- 40C

1

Class 4M4

1000

33

35

35

33

98 % non condensing

50/60

Technical specification



GB 1984-89GOST 687-78

ISM/TEL-12-25/800-066ISM/TEL-12-25/800-068ISM/TEL-12-25/800-081ISM/TEL-12-25/800-082ISM/TEL-12-25/800-083

* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

Rated voltage, kV












- at other currents





Main contacts resistance, Ohm, not more than 30






Rated frequency, Hz

Weights, kg

ISM/TEL-12-25/800-081

ISM/TEL-12-25/800-068

ISM/TEL-12-25/800-082

ISM/TEL-12-25/800-083

ISM/TEL-12-25/800-066

Maximum humidity

12

800

800

42

75

25

63

25

30000

30000

Refer to Fig. below

10

O-0,3 s-CO-15 s-CO

+ 55C

1

Class 4M4

1000

100

60

20

- 40C

50/60

60

65

75

65

68

98 % non condensing



GB 1984-89GOST 687-78

ISM/TEL-12-25/1250-068ISM/TEL-12-25/1250-081ISM/TEL-12-25/1250-082ISM/TEL-12-25/1250-083


ISM/TEL-12-25/1250-066

Rated voltage, kV











- at other currents












Rated frequency, Hz

Weights, kg

ISM/TEL-12-25/ -0811250

ISM/TEL-12-25/ -0681250

ISM/TEL-12-25/ -0821250

ISM/TEL-12-25/ -0831250

ISM/TEL-12-25/1250-066

Maximum humidity

12

1250

800

42

75

25

63

25

30000

30000

Refer to Fig. below

10

+ 55C

1

Class 4M4

1000

100

60

20

O-0,3 s-CO-15 s-CO

- 40C

50/60

60

75

65

68

65

98 % non condensing

18

12

1600

800

42

75

31,5

80

31,5

30000

30000

10

+ 55C

1

Class 4M4

1000


Instruction manualSwitching modules ISM/TEL


GB 1984-89GOST 687-78

ISM/TEL-12- /1 -06831.5 600ISM/TEL-12- /1 -08131.5 600ISM/TEL-12- /1 -08231.5 600ISM/TEL-12- /1600-08331.5

ISM/TEL-12-31.5/1600-066

Refer to Fig. below

Rated voltage, kV










- at other currents











O-0,3 s-CO-15 s-CO


50

60

20


- 40C

Rated frequency, Hz 50/60

60

75

65

Weights, kg

66

65ISM/TEL-12- /1 -06831.5 600

ISM/TEL-12- /1 -08131.5 600

ISM/TEL-12- /1 -08231.5 600

ISM/TEL-12- /1 -08331.5 600

ISM/TEL-12-31.5/1600-066

Maximum humidity 98 % non condensing

19

ISM/TEL-24-16/800-057ISM/TEL-24-16/800-058



GB 1984-89GOST 687-78

Rated voltage, kV





Rated short-circuit making current, kA peak 40


Mechanical life, CO cycles, not less than 30000



- at rated breaking current, Close-Open

- at other currents


Opening time**, ms, not more than 10



Main contacts resistance, Ohm, not more than






Rated frequency, Hz

Weights, kg

ISM/TEL-24-16/800-057

ISM/TEL-24-16/800-058

Maximum humidity

24

800

50

16

16

100

70

20

40

1

Class 4M4

125

30000

Refer to Fig. below

O-0,3 s-CO-15 s-CO

+ 55C

- 40C

1000

50/60

37

35

98 % non condensing

20 Instruction manualSwitching modules ISM/TEL

ISM/TEL-12-20/1000-089


GB 1984-89GOST 687-78

- 40C

50/60

98 % non condensing

Rated frequency, Hz

Maximum humidity

.

O-0,3 s-CO-15 s-CO

21Instruction manual Switching modules ISM/TEL


GB 1984-89GOST 687-78

ISM/TEL-24-16/800-053

50/60Rated frequency, Hz

Maximum humidity

- 40C

98 % non condensing

O-0,3 s-CO-15 s-CO

.


Auxiliary switches

Maximum Electrical AC Ratings

VoltageVAC

Resistive loadA

Inductive loadA

125

250

10*

10*

5

5

Maximum Electrical DC Ratings

VoltageVDC

Resistive loadA

Inductive loadA

up to

30

50

75 0.75

0.5

0.25

0.75

0.03

0.03

125

250

10*

1

3

1

Minimum Electrical AC/DC Ratings

VoltageVDC/VAC

Resistive loadmA

Inductive loadmA

12 to 30 100 100

* At 5 min shortterm duty. Continuous current 5A.

All three-phase switching modules are equipped with thirteen auxiliary switches, six normally open (NO) and seven normally closed (NC). All single-phase switching modules are equipped with four auxiliary switches, two normally open (NO) and two normally closed (NC).

Auxiliary switches are operated by a cam that is fitted on the synchronizing shaft. One NC auxiliary switch is used for interconnection with the control module. All others are available for external use. Auxiliary switch ratings are shown in the table below.


Overall drawings

ISM/TEL-12-20/1000-051(F)

ISM/TEL-12-20/1000-052(F)


ISM/TEL-12-20/1000-055(F)

ISM/TEL-12-20/1000-067(F)


ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066

ISM/TEL-12-25/800-068, ISM/TEL-12-25/1250-068, ISM/TEL-12-31.5/1600-068, ISM/TEL-17.5-25/1600-068


ISM/TEL-12-25/800-081, ISM/TEL-12-25/1250-081, ISM/TEL-12-31.5/1600-081, ISM/TEL-17.5-25/1600-081




ISM/TEL-24-16/800-057

560

M10

45

1

2620,5

265

73

10

68

,5

M10

13

4

M10

50

9

45

10

3

30

112

31

4

1490,5

100

35

2101

30

160

1320,2

2101

86

50

0,2

86

21

00

,5

170

57

100


ISM/TEL-24-16/800-058


ISM/TEL-12-20/1000-089

ISM/TEL-24-16/800-053


Small wiring terminations

X1 X2

Terminal Designation Terminal Designation

All switching modules have identical terminations as shown below.WAGO cage clamps are used for the termination.Wires are connected into the clamps using a special screwdriver, supplied with each module. The WAGO clamps can accept either solid or stranded wire within the range 0.5 - 1.5 sq mm.Insulation stripping length shall be 6-10 mm.

1 NO auxiliary switch 1(1) 15 NC auxiliary switch(1) (AS1)

2 NO auxiliary switch 1(2) 16 NC auxiliary switch(2) (AS2)

3 NO auxiliary switch 2(1) 17 NC auxiliary switch 7(1)










13 actuator coil(1)(SC1) 27 NC auxiliary switch 12(1)

14 actuator coil(2)(SC2) 28 NC auxiliary switch 12(2)

Terminal arrangement for the three-phase ISM.

Note: NC auxiliary switch with terminals 15,16 is used for interconnection with control module.


Terminal arrangement for the single-phase ISM

XT1

Terminal No. Terminal No.Connection Connection

1

2

3

4

5

6

8

7

9

10

11

12

NC Auxiliary switch 1 (AS2)

NC Auxiliary switch 1 (AS1)

NC Auxiliary switch 2




NO Auxiliary switch 4




Actuator coil (SC1)

Actuator coil (SC2)

Note: NC auxiliary switch with terminals 1, 2 is used for interconnection with control module.

T

Instruction manual32

I/O interface for C M/TEL-X/X-12-01A modules

I/O interface for CM/TEL-X/X-12-02A modules

I/O interface for CM/TEL-X/X-12-03A modules

CONTROL MODULES CM/TEL

Product range

Potential zones corresponding to electrically isolated terminals are separated with lines.Outgoing arrows indicate outputs, incoming arrows indicate inputs.

Control modules differ in their I/O interface and range of rated control voltage. The complete range of products is shown in the following Table:

Module type Rated voltage range, V I/O interface

CM/TEL-24/60-12-01 A 24/30/48/60 DC See next page

CM/TEL-100/220-12-01 A 110/220 DC, 100/127/220 AC See next page





Control modules CM/TEL

Instruction manual 33Control modules CM/TEL

Design

Overall design of CM/TEL-X/X-12-02A(03A) Overall design of CM/TEL-X/X-12-01A

The control modules are totally enclosed in a polymeric housing designed for simple flat surface 4 hole mounting. On the front panel there are: LED indicators that report on the self-monitoring system of the control module;Selector switches are to set rated current for type 12-02A and 12-03A control modules; WAGO cage clamps for small wiring terminations. For CM/TEL-X/X-12-02A and CM/TEL-X/X-12-03A additional WAGO cage clamps are provided for the termination of control cables.

Instruction manual34 Control modules CM/TEL

Operation

Operation modes

Capacitor chargingBoth the "Close" and "Trip" capacitors are charged when an auxiliary voltage is applied to the "Power Supply" input.Alternatively the "Close" capacitor can be charged from the "Emergency Power Supply" input. This feature allows ISM/TEL to be closed using a low voltage alternative power supply (for example, handset battery) when the main "Power Supply" input is dead.Alternative charging of the "Trip" capacitor can be achieved by using the "Current Power Supply" inputs connected to CTs. This alternative method also requires the "Current Power Supply Mode" input terminals to be short-circuited. This feature allows the control module to maintain tripping ability in the event of a long control power supply outage.For more detailed information refer to the descrip-tion of relevant inputs.

ClosingISM/TEL can be closed through the "Close and Supervision" input or the "Dry Contact Close" input. For more detailed information refer to the description of the relevant inputs. Note: after mechanical tripping, closing will not proceed unless Trip instruction is activated via any applicable input.

TrippingISM/TEL can be tripped through the "Trip & Supervision" input, the 'Alternative Trip & Supervision Input", the "Dry Contact Trip" input and any of the "Current Power Supply" inputs if "Current Power Supply Mode" input terminals are open-circuited.For more detailed information refer to the descrip-tion of the relevant input.

Anti-pumping dutyFor any close and trip inputs the following rule is applicable.During a close operation, if a trip instruction is received before the close instruction becomes passive then the close instruction will be blocked. For the next close operation the close instruction must be re-applied after the trip instruction has become passive.

Blocking dutyFor any close and trip inputs the following rule is applicable.If a close instruction is received while a trip instruction remains active then the close instruction is blocked.For the next close operation the close instruction must be re-applied after the trip instruction hasbecome passive.

SupervisionThe control module simulates the behaviour of a conventional circuit breaker with regard to super-vision of the health of the "Close" and "Trip" cir-cuits. To achieve this, the supervision circuits of the switchgear can be connected to the "Close & Supervision" and the "Trip & Supervision" inputs. For more detailed information refer to the descrip-tion of the relevant inputs.


EventEvent(output) LED indicators Dry contact indication

CM/TEL-X/X-X-01A CM/TEL-X/X-X-02A CM/TEL-X/X-X-03A CM/TEL-X/X-X-01A CM/TEL-X/X-X-02A CM/TEL-X/X-X-03A

Malfunction of the Module Failure

Power supply ON Power - -

The Module is ready to accept anyof the control signals

Ready

ISM has performed a close operation Fleeting - - - - -

ISM has performed a trip operation Passing - - - - -

ISM has been tripped through"Alternative Trip & Supervision","Dry Contact Trip" or "Current PowerSupply" inputs, Manual Trip

Emergency Trip

- - - - -

Auxiliary power is applied to"Emergency Power Supply" input

- - - - -

Type of malfunction Condition of the "Failure" LED indicator

prescribed limitOne blink followed by 1,5 s interval

Nonconformity of auxiliary contact of ISM Two successive blinks followed by 1,5 s interval

Actuator coil is open-circuited Three successive blinks followed by 1,5 s interval

Actuator coil is short-circuited Four successive blinks followed by 1,5 s interval

Manual trip Five successive blinks followed by 1,5 s interval

Nonconformity of Module Six and more successive blinks followed by 1,5 s interval

-

Malfunction detection

The self-monitoring system within the module detects the malfunctions shown below and signals these on the "Failure" LED indicator by differing patterns of LED blinks.

code name

Emergency Power

Signalling

The control module provides LED indications and dry contact signaling of a number of events in accordance with the following Table. For more detailed information refer to the description of the relevant outputs.


Origins and operation of inputs

"Close & Supervision " inputThe "Close & Supervision" input simulates the behaviour of the closing coil of a conventional circuit breaker (CB) with an NC auxiliary switch in series.

Typical wiring of the dose and supervisory circuits to conventional circuit breaker

SPR -supervisory relay, SR - signal relay, CS- closing switch contact R - current limiting resistor, AS - auxiliary switch, CC - closing coil.

The input can be in low or high impedance mode depending on the conditions described below. When the input is in low impedance mode its resistance is determined by an external resistor connected to the terminals of the "Closing Coil Simulator".

Typical wiring of the close and supervisory circuits to CM/TEL

SPR- supervisory relay, R-current limiting resistor, AS - aux-iliary switch, CC -closing coil SR- signal relay, CS- closing switch contact, ER -external resistor for simulation of closing coil resistance, 1, 2 - "Close & Supervision" input terminals, 3,4 - "Closing Coil Simulator" input terminals.

Low impedance mode of the input occurs if the following conditions are met: ISM/TEL is open (ISM/TEL auxiliary switch closed);Closing capacitor is charged;No malfunction is detected;

In this state the close circuit supervision current, limited by resistance of the supervision relay coil flows through the input. The relay is activated and signals that ISM/TEL is ready to close. If the control switch CS is closed, the total control voltage is applied to the input. The current is no longer limited by SPR coil resistance, so it increases and exceeds the minimum level accepted as a "Close" instruction. If this current is sustained for a period longer than the "Close" instruction acceptance time, then the "Close" instruction is accepted, the closing capacitor is discharged into the actuator coil and the ISM/TEL module closes. The input remains in the low impedance mode for 60 ms to pro-vide enough time for the operation of the signal relay SR. After this time has expired, the input impedance becomes high and remains in this mode until the conditions specified above are met again.

If the supervision relay coil short circuits, this must not lead to the uninstructed operation of the circuit breaker. To avoid this situation, resistor R is generally included in the circuit. This resistor limits the current values below the minimum accepted level. However this current is generally higher than the maximum sustained current. If this is the case, the input impedance becomes high after 200 ms; it then stays in the low impedance mode for 200 ms every 50 s to check the status of the supervision circuit. The supervision circuit is considered healthy when the input current drops below the maximum sustained level. In this situation the input impedance mode becomes low again.


SPR1 - supervisory relay, R1 - current limiting resistor, AS -auxiliary switch, TC - tripping coil, SR1 - signal relay, TS -tripping switch contact.

SPR1 - supervisory relay, R1, R2 - current limiting resistors, SR1 - signal relay, TS - tripping switch contact, SPR2 - trip coil supervision relay, ER1 - external resistor for simulation of the TC resistance, AS - auxiliary switch, TC - tripping coil, 5,6 - terminals of the "Trip & Supervision" input, 7 - terminal for connection of the "Trip Coil Supervision" input 8,9 -"Tripping Coil Simulator" input terminals.

"Closing Coil SimulatorThis input is used for the connection of external resistor ER, which replicates the resistance of the closing coil of a conventional circuit breaker. This resistor determines the resistance of the "Close & Supervision" input in the open state.

"Trip & Supervision" inputThe "Trip & Supervision" input simulates the behaviour of the trip circuit of a conventional circuit breaker with NO auxiliary switch in series.

Typical wiring of the "Trip & Supervision" and "Trip Coil Supervision" circuits to conventional circuit breaker

The input can be in low or high impedance mode depending on the conditions described below. When input is in low impedance mode its resist-ance is determined by external resistor connected to the terminals of the "Tripping Coil Simulator".

Typical wiring of the "Trip & Supervision" and "Trip Coil Supervision" circuits to CM/TEL

Low impedance mode of the input occurs if the following conditions are met: ISM/TEL is closed (ISM/TEL auxiliary switch is open);Tripping capacitor is charged;No malfunction is detected;

In this state the trip circuit supervision current, limited by resistance of the supervision relay coil, flows through the input. The relay is activated and signals that ISM/TEL is ready to trip. If control switch TS is closed then the total control voltage is applied to the input. The current is no longer limited by relay coil resistance, so it increases and exceeds the minimum level accepted as a "Trip" instruction. If this current is sustained for a period longer than the "Trip" instruction acceptance time, then the "Trip" instruction is accepted, the tripping capacitor is discharged into the actuator coil and the ISM/TEL module opens. The input remains in the low impedance mode for 60 ms to provide enough time for operation of the signal relay SRI. After this time has expired, the input impedance becomes high and remains in this mode until the conditions specified above are met again.


If the supervision relay coil short circuits this must not lead to the uninstructed operation of the circuit breaker. To avoid this situation, resistor R1 is generally put in series with the relay coil. This resistor limits the current values below the minimum accepted level. However this current is generally higher than maximum sustained cur-rent. If this is the case, the input impedance becomes high after 200 ms; it then stays in the low impedance mode for 200 ms every 50 s to check the status of the supervision circuit. The supervision circuit is considered healthy when the sustained current drops below the maximum sustained level. In this situation the input impedance mode becomes low again.

Trip Coil Supervision" inputThe "Trip Coil Supervision" input is used to simu-late the tripping coil of a conventional circuit breaker (see previous page). It allows the "Trip Coil Supervision" relay to be connected, which can supervise the health of the trip coil irrespective of the position of ISM/TEL. The input can be in the low or high impedance mode depending on the conditions described below. When the input is in the low impedance mode, it's resistance is determined by the external resistor ER1 con-nected to the terminals of the "Tripping Coil Simulator".The input is in the low impedance mode if no malfunction is detected.In this state the trip coil supervision current, lim-ited by the resistance of the supervision relay coil, flows through the input. Relay SPR2 is activated and signals that the trip coil is healthy.

"Tripping Coil Simulator"This input is used for the connection of external resistor ER1, which replicates the resistance of the Tripping Coil of a conventional circuit breaker. This resistor determines the resistance of the "Trip & Supervision" and "Trip Coil Supervision" inputs in the open state.

'Alternative Trip & Supervision" inputThe 'Alternative Trip & Supervision" input simu-lates the behaviour of the alternative shunt release of a conventional circuit breaker with NO auxiliary switch in series.

Typical wiring of the 'Alternative Trip & Supervision" circuit to conventional circuit breaker

SPR3 - supervisory relay, R3 - current limiting resistor, 5R3-signal relay, ATS - alternative tripping switch contact, AS-auxiliary switch, SRC - shunt release coil

The input can be in the low or high impedance mode depending on the conditions specified below. When the input is in the low impedance mode, its resistance is determined by an external resistor connected to the terminals of the 'Alternative Tripping Coil Simulator".


Typical wiring of the 'Alternative Trip & Supervision" circuit to CM/TEL

SPR3S-supervisory relay, R3- current limiting resistor, SR3-signal relay, ATS - alternative tripping switch contact ER2-external resistor for simulation of the SRC resistance, 10,11 -terminals of the "Trip & Supervision" input 12,13- "Tripping Coil Simulator" input terminals.

Functionality of the input is identical to that of the "Trip & Supervision" input.

Alternative Tripping Coil Simulator"This input is used for the connection of external resistor ER2, which replicates the resistance of the alternative shunt release of a conventional circuit breaker. This resistor determines the resistance of the 'Alternative trip and Supervision" input in the low impedance mode.

"Dry Contact Close" inputThe "Dry Contact "Close" input can be used to close ISM/TEL. The close instruction is accepted through this input if the following conditions are met:ISM/TEL is open (ISM/TEL auxiliary switch is closed);Closing capacitor is charged;No malfunction is detected;"Dry Contact "Close" input is short circuited longer than "Close" instruction acceptance time;"Dry Contact "Trip" input is open circuited.

"Dry Contact Trip" inputThe "Dry Contact "Trip" input can be used to trip ISM/TEL. The "Trip" instruction is accepted through this input if the following conditions are met:Tripping capacitor is charged;No malfunction is detected;"Dry Contact "Trip" input is short circuited longer than "Trip" instruction acceptance time.

"Current Power Supply"The "Current Power Supply" inputs can be con-nected to CTs and may be selected for either but not both of the following functions: to charge the trip capacitor,;to simulate the operation of the series trip coils of a conventional direct tripping circuit breaker. To select Trip Capacitor Charging the "Current Power Supply Mode" terminals must be short circuit together by a local jumper. The trip capacitor is charged by line current CT power but trip operation is only available from "Trip" instructions through other appropriate inputs.To select Series Trip Coil simulation the "Current Power Supply Mode" terminals must be open cir-cuited.The trip capacitor is again charged by line current CT power but trip operation results from a trip instruction from the direct tripping relay.

"Current Power Supply Mode" input

This input is used for selection of the operating mode of the "Current Power Supply" inputs as described above.

ISM/TEL auxiliary switch inputThis input is used for connection of the NC auxil-iary switch of ISM/TEL.


Destination and operation of outputs

"Failure" outputThe "Failure" output is used to signal the detec-tion of any malfunction as specified in the section "Malfunction". The output is represented by CO relay contacts. Its NC contacts open when no malfunction is detected.

"Emergency Trip" outputsThe "Emergency Trip" output simulates the behaviour of the relevant mechanical switch of a conventional circuit breaker.The output is represented by two bistable relays (with NO and CO contacts). These relays change their position at closing. At tripping, they switch to the original position if the trip instruction has been accepted through the "Trip and Supervision" input.If the trip instruction has been accepted through another input, the relays do not switch to the original position. The relays can be reset by the application of the control voltage to the "Emergency Trip Reset Input" when the switching module under control is in the Open position.

"Fleeting" outputThe "Fleeting" output is used to simulate the action of the relevant mechanical switch of a conventional circuit breaker during a Trip opera-tion. This output is represented by a relay, which closes NO contacts in 255 ms after the tripping of the ISM/TEL (closing of the ISM/TEL auxiliary switch) and opens these contacts after an addi-tional 505 ms.

"Passing" outputThe "Passing" output is used to simulate the action of the relevant mechanical switch of a conventional circuit breaker during a Close operation. This output is represented by a relay which closes NO contacts in 255 ms after closing of the ISM/TEL (opening of the ISM/TEL auxiliary switch) and opens these contacts after an addi-tional 505 ms.

"Actuator Coil" outputThis output is used for connection of the coil of the magnetic actuator.

"Ready" outputThe "Ready" output is used to indicate that the control module is ready to accept "Trip" and "Close" instructions through any of the relevant inputs. This state appears if the following condi-tions are met:"Trip" and "Close" capacitors are fully charged;No malfunction is detected. This output is represented by an NO relay that holds the contact closed if the conditions speci-fied above are met.


* When Installation regulations are fulfilled (See section Installation)

Technical specification

Standard operating duty

Maximum number of CO operations per hour

Maximum operating temperature

Minimum operating temperature

Maximum humidity

Maximum altitude above sea level

Degree of protection

Mechanical vibration withstand capability

Electrical strength

Power frequency, 1 min in accordance with IEC 62271 100

Insulation resistance at 1000V DC, not less than

Electromagnetic Compatibility (EMC)*

Weights, not more than

- CM/TEL-X/X-12-01A

- CM/TEL-X/X-12-02A

- CM/TEL-X/X-12-03A

Atmospheric environment capability in accordance with IEC600682

in accordance with IEC 1000 4 11voltage variations 15%, duration 2..3 s, period 5..10 s

Electrical fast transient/burst immunity in accordancewith IEC 1000 4 4

Level 4, 4 kV

Oscillatory waves immunity in accordance with IEC 1000 4 12

Surge immunity in accordance with IEC 1000 4 5 4kV common, 2 kV diff. 1.2/50 s

Power frequency magnetic field immunity in accordancewith IEC 1000 4 8

Level 5(A), 100 A/m 60 s, 1000 A/m 2 s

Pulse magnetic field immunity in accordance with IEC 1000 4 9 Level 5(A), 1000 A/m

Damped oscillatory magnetic field immunity in accordancewith IEC 1000 4 10

Level 5(B), 0,1 MHz and 1 MHz 100 A/m

Lightning impulse 1.2/50 s in accordancewith IEC 60255 5

5 kV

General

O-0,3s-CO-15s-CO

100

0+ 55 C

0- 40 C

98 % non condensing

2000 m

IP40

Class4M4

96 h,+ 55C

96 h, - 40C

2000 V

5 MOhm

Voltage dips, short interruptions and voltage variations immunity

Class III, 1MHz, 2.5kV common, 1kV diff.

1.8 kg

2.8 kg

3.2 kg


for closing

for closing

Power consumption from power supply, not more than

During preparation for Close (close capacitor charging)

Standing load

Preparation time for Close operation, not more than

After initial power application

After previous Close operation

Preparation time for trip operation (Trip capacitor charging)

After initial power application, not more than

Time of ability for Trip operation after power outage, not lessthan

Emergency power supply

Voltage range

Power consumption, not more than

During preparation for Close (close capacitor charging)

Standing load

Voltage range

Trip & Supervision, Alternative Trip & Supervision inputs

Rated currant I (to be adjusted by external resistor and selectionswitches)

N

Minimum accepted level of the control instruction (Trip) I

IMaximum sustained supervision current

Control instruction (Trip) acceptance time

Equal to the external resistorInput resistance in low impedance mode

Input resistance in high impedance mode, not less than

Operating range


Dry Contact Trip and Dry Contact Close inputs

Control instruction (Trip or Close) recognition time 1)

Voltage on the Dry contact inputs, generated by CM, not more than

Current at the moment of the input closing, not less than

Time constant of current falloff, not less than

Current steady-state value, not less than 3) 5mA

Operating current range

Power consumption for each phase during preparation for "Trip* ("Trip" capacitor charging), not more than

- at 2A 5 VA

- at 5A 12 VA

- at 10A 25 VA

- at 30A 120 VA

- at 300A 8 kVA

Preparation time for Trip operation (charging of the Trip capacitor), not more than

- at 2A 1000 ms

- at 5A 400 ms

- at 10A 150 ms

- at 30A 110 ms

- at 300A 100 ms

Current carrying capacity, not less than

- at 2A

- at 10A 100 s

- at 150A 1 s

- at 300A 0.1 s

- at 30A 10 s

15 2ms

30V

100mA

10ms

Current Power Supply, inputs

2 - 300 A

2)

1 Applicable to modules CM/TEL-X/X-02 (03) "Close" instruction recognition time is (15 2) ms2 Parameters of this section are indicated in case currents flow through both inputs3 Applicable to closed dry contact resistance not more than 100 Ohm


Trip Coil Supervision input

Input resistance at low-impedance mode, not more than

Input resistance at high-impedance mode, not less than

Emergency Trip Reset input

Voltage range

Input resistance

20,4...275 V AC or DC

Maximum direct interrupt current at 250 V and t=1 ms, not morethan

0.12 A

Switching parameters of signaling relay contacts Failure, Ready, Fleeting, Passing, Emergency Trip

Minimum switching current at 12 V, not less than

Maximum alternating interrupt current at 250 V and cos=0,3, notmore than

2 A

Voltage range

Minimum acceptable level of the control instruction (Close)

Maximum sustained supervisory current

Control instruction (Close) acceptance time

Input resistance in open state

Input resistance in closed state, not less than

Maximum accepted level of the control instruction (Close)

Rated currents In (to be adjusted by external resistor and selection

switches)0,5/1/1,5/2/2,5/3/4/5 A

Close & Supervision input

20.4...275 V AC or DC

0,8*In

0,3*In, but not more than 0.2 A

255ms

Equal to the external resistor ER

500kOhm

113A

Equal to the external resistor

500kOhm

36 15%kOhm

10mA

The EMC Directive 89/336/EECThe Low Voltage Directive 73/23/EEC


Overall drawings

CM/TEL-X/X-12-01A

CM/TEL-X/X-12-02A (03A)

CONTROL MODULE

CONTROL MODULE


X1 X2


1 Earth 1 "Ready" (1) (com)

2 No connection 2 "Ready" (2) (NO)

3 "Power Supply" ~(+) 3 "Ready" (3) (NC)

4 "Power Supply" ~(-) 4 "Failure" (1) (com)

5 No connection 5 "Failure" (2) (NC)

6 No connection 6 "Failure" (3) (NO)

7 No connection 7 "Auxiliary Switch" (1)


9 "Dry Contact "Close" 9 "Actuator Coil" (1)

10 "Dry Contact "Close"/"Trip" 10 "Actuator Coil" (2)

11 "Dry Contact "Close"/"Trip" 11 No connection

12 "Dry Contact "Trip" 12 Earth

Small wiring terminations

CM/TEL-X/X-12-01A terminals

WAGO cage damps are used for small wiring ter-minations. Wires are connected to the clamps using a special screwdriver, supplied with each module. The WAGO clamps can accept either solid or stranded wire within the range 0.5 - 1.5 sq mm. Insulation stripping length shall be 6-10 mm.



X1 X2







6 No connection 6 "Failure" (3) (N0)







X3 X4

1 "Close & Supervision" (1) 1 "Passing" (1)

2 "Close & Supervision" (2) 2 "Passing" (2)

3 "Closing Coil Simulator" (1) 3 No connection


5 No connection 5 No connection

6 "Trip & Supervision" (1) 6 No connection

7 "Trip & Supervision" (2) 7 No connection

8 "Tripping Coil Simulator" (1) 8 No connection

9 "Tripping Coil Simulator" (2) 9 No connection

10 "Trip Coil Supervision" 10 No connection


12 "Fleeting" (1) 12 No connection

13 "Fleeting" (2) 13 No connection






X1 X2







6 "Emergency Power Supply" (+) 6 "Failure" (3) (NO)

7 "Emergency Power Supply" (-) 7 "Auxiliary Switch" (1)

8 No connection 8 "Auxiliary Switch"(2)





X3 X4

1 "Close & Supervision"(1) 1 "Emergency Trip (CO)" (1) (NO)

2 "Close & Supervision"(2) 2 "Emergency Trip (CO)" (2) (com)

3 "Closing Coil Simulator" (1) 3 "Emergency Trip (CO)" (3) (NC)


5 No connection 5 "Current Power Supply Mode" (1)

6 "Trip & Supervision"(1) 6 "Current Power Supply Mode" (2)

7 "Trip & Supervision"(2) 7 No connection

8 "Tripping Coil Simulator" (1) 8 "Alternative Trip & Supervision" (1)

9 "Tripping Coil Simulator" (2) 9 "Alternative Trip & Supervision" (2)

10 "Trip Coil Supervision" 10 "Alternative Tripping Coil Simulator"(1)

11 No connection 11 "Alternative Tripping Coil Simulator"(2)

12 "Emergency Trip (1) 12 No connection

13 "Emergency Trip (2) 13 "Current Power Supply N1" (1)

14 No connection 14 "Current Power Supply N1" (2)

15 "Emergency Trip Reset" (1) 15 "Current Power Supply N2" (1)

16 "Emergency Trip Reset" (2) 16 "Current Power Supply N2" (2)

Instruction manual 49Routine test procedure

Routin test procedure

Test Conformity criteria

Design and visual checks

Measurement of resistance of the main circuit (foreach pole)

compliance with the requirements of technical specification

Power-frequency-voltage immunity of the main cir-cuits (phase to earth and across open contacts)

absence of breakdowns during 1min after reaching specified test

absence of breakdowns during 1 min after voltage application

Test Conformity criteria

Standard operating duty testcompliance with the requirements of technical specification(O-0,3s-CO-15s-CO)

Maximum number of CO operations per hour test compliance with the requirements of technical specification

Power consumption tests

Operation time accuracy tests

Operation at various input signal's levels tests

Input impedance accuracy tests




Before delivery, each switching module shall be subjected to the following routin test procedure.Failure to meet any of the below-mentioned requirements means failure to pass the routine test procedure

accuracy of nameplate data, compliance of the module type to order, absence of mechanical damages, scratches, colour variations affecting module appearance

Mechanical operation tests(1000 CO operations at rated operating voltage +5%standard operating duties at rated, minimum andmaximum operating voltage)

proper operation of main and auxiliary contacts, compliance of the closing and opening times with requirementsof technical specification, absence of contact bounce

Power-frequency-voltage immunity of the auxiliary

circuits (between any electrically insulated terminals


Both serial switching and control modules are provided with Routine test certificate.

voltage level

and earth)

Before delivery, each control module shall be subjected to the following routine test procedure: Failure to meet any of the above-mentioned requirements means failure to pass the routine test procedure

Instruction manual50

Selection

The selection of all modules must be based on:the required basic operating parameters. The parameters in the Technical Specification mustnot be exceeded under any circumstances.for ISM/TEL, the pole to pole spacing appropriate for the switchgear.for CM/TEL, the Control Voltages and the I/O Interface requirements.The following general selection rules with regard to the choice of interface are applicable.

1. When the Control Module is connected in the switchgear panel with DC auxiliary power in combination with a modern mP relay, providing a s i g n a l i n g i n t e r f a c e o f i t s o w n , CM/TEL-X-X/X-12-O1A can be used.2. When the Control Module is connected in the switchgear panel with DC auxiliary power withelectromechanical relays or mP relay that does not prov ide requ i red s igna l ing in te r face ,CM/TEL-X-X/X-12-02A can be used.3.When the Control Module is connected in the switchgear panel with AC auxiliary power and withelectromechanical relays, CM/TEL-X-X/X-12-03A can be used.

Installation

Every project using Tavrida Electric modules must have the prior approval of the company Product Manager.The following section contains generic require-ments to be taken into account when developing such a project.Any deviations from these requirements must be approved by Tavrida Electric. For further advice on module selection or if there are any other queries, please contact Tavrida Electric.

APPLICATION GUIDE

Application guide

Instruction manual 51Application guide

Mounting diagram for ISM/TEL-12-20/1000-XX, ISM/TEL-24-

Mounting diagram for ISM/TEL-12-31.5/1600-XX in draw outswitchgear.

Mounting diagram for ISM/TEL-12-31.5/1600-XX in station-ary switchgear.

1 Required fixing points2 Optional fixing points3 Additional support structure

* Spring washers are supplied installed on the module terminals. Do not lose these washers when mounting.

16/800-XX in draw out switchgearMounting diagram for ISM/TEL-12-20/1000-XX, ISM/TEL-24-16/800-XX in stationary switchgear.

11

When ISM/TEL-12-20-1000 is used in a stationary switchgear application with Isc value reaching 20kA, an additional supporting bar must be used to interconnect all 3 poles.

When ISM/TEL-12-31,5-1600 is used in a stationary switchgear application with Isc value of more than 25kA, the use of all fixing points is compulsory.

Mounting of the ISM/TELIn any switchgear application, the ISM/TEL mod-ules shall be installed with the actuator/inter-rupter drive axis vertical. (For ISM types, the actuator may be either below or above the inter-rupter.)Primary connections to the ISM/TEL modules shall be made using rigid busbars, the design of which shall avoid excessive static force being applied to the modules. Additionally, in draw out switchgear, support insulators shall be used to avoid transferring excessive contact forces to the ISM/TEL module when operating the isolating mechanism.

With stationary switchgear, contact isolation forces do not appear and additional support insu-lators are generally not needed. H o we v e r , f a u l t c u r r e n t c a n pr o d u c e electrodynamic forces in busbars.To avoid damage to the modules, the following limits for maximum unsupported busbar length shall be applied to the design:ISM/TEL-12-20/1000-XX 0.5 m ISM/TEL-24-16-800-XX 0.5 m ISM/TEL-12-31.5-1600-XX 1.0 m Other dimensions necessary for correct mounting are indicated in the overall drawings.

Instruction manual52 Application guide

For ISM/TEL-12-20/1000-067, ISM/TEL-24-16/800-57 additional insulation barriers between poles shall be used as shown in the figures below.

Mounting threads and specified tightening torques are shown below.

Recommended size and position of insulation barrier of ISM/TEL-12-20/1000-067

Recommended size and position of insulation barrier of ISM/TEL-24-16/800-057


Heatsink ITEA 741394.006-01100max

25

Heatsink

Bolt

Washer

Spring washer

Nut M10

ITEA 741394.006

ITEA 301611.004-03

>0

12

Conductor part of switchgear

Conductor part of switchgear

>120

>120

Minimal acceptable distances between the contact terminal and the earthed switchgear enclosure are shown in the figures.

Main terminal connections

To achieve the 1000 A nominal current rating, aluminium or copper heatsinks having a minimum surface area of 260 sq. mm must be attached close to both primary terminals of each pole.Recommended design of the heatsink is shown below.


Mounting of the CM/TEL

It is highly recommended to install CM/TEL inside the low-voltage compartment. In case of CM/TEL installation at the front panel, it is obligatory to install it inside metal enclosure. No openings or holes to the high-voltage compartment is allowed. CM/TEL is not sensitive to the operation position. However, general practice is to mount it in a such way to provide access to the front panel with status indication. CM/TEL shall be segregated from high-voltage compartment by a mild steel shield at least 1 mm thick. All secondary wiring coming out from low-voltage compartment including the interconnection between CM/TEL and ISM/TEL shall be done with the help of shielded cable.The length of secondary wiring inside the high-voltage compartment shall be minimized.

No loops are allowed while secondary wiring installation.The length of CM/TEL and ISM/TEL connecting cable shall not exceed 5m.For the detailed description regarding the installation of the CM/TEL, please refer to the Attachment 5.When the CM/TEL is installed inside a closed compartment (especially with internal heating elements), special care shall be taken with regard to maximum air temperature inside the compartment. Under no circumstances the limits specified in the technical specification for CM/TEL shall be exceeded.

The following diagrams demonstrate examples of the installation of CM/TEL and ISM/TEL in draw-out and stationary switchgear.

Earthing ISM/TEL

ISM/TEL shall be earthed through the earthing stud as shown in the figure below.

In case of ISM/TEL application in solid-earthed neutral systems, the earthing shall be provided with the help of isolated wire or a copper bar with the cross-section not

2less than 4mm . In case of ISM/TEL application in isolated neutral systems, the the choice of the earthing conductor cross-section shall be made with regard of the IEC 6021-2 or the cross-section table below:

IscMaximum

TemperatureConductor

cross-section

16

20

31.5

300

300

300

55 - 95 mm

95 - 140 mm

70 - 120 mm

Earthing CM/TEL

CM/TEL shall be earthed with the help of X2:12 terminal.The metal enclosure with CM/TEL installed inside shall be earthed.All cable shields shall be earthed in one common point, located as close as possible to the CM/TEL. The shielded cable connecting ISM/TEL with CM/TEL shall be earthed from both sides.

Metal Enclosure

Example of ISM/TEL and CM/TEL in draw-out switchgear. CM/TEL and all connecting wires are situated inside a Metal Enclosure.

Example of mounting of ISM/TEL and CM/TEL in stationary switchgear. CM/TEL is placed inside the Control Box.


Interlocking

Interlocking interface of ISM/TEL

A

A

BB

C

C

Two basic types of interlocks are generally applicable: A mechanical interlock that:1. In non-withdrawable switchgear prevents operation of the primary isolators when ISM/TEL is

closed.2. In withdrawable switchgear prevents access to and operation of the truck isolating mechanism when

ISM/TEL is closed.

An electrical interlock that:1. In non-withdrawable switchgear prevents closing of ISM/TEL when the isolator is in an intermediate

position.2. In withdrawable switchgear prevents closure of ISM/TEL unless the truck is either fully engaged

or withdrawn.

The mechanical interlock is connected to at least one of the interlocking pins or directly to the synchronizing shaft.

If both stub shafts of the synchronizing shaft are used, the sum of the attached moments of inertia

-4 2shall not exceed 4.3 x 10 kg/m .It is not permissable to perform electrical trip/close commands while blocking the interlocking pins or the synchronization shaft mechanically.


Note: Equivalent moment of inertia applied to all functions used for interlocking, manual tripping and position -4 2

indication shall not exceed 4.3 x 10 kg/m . (The distance between the axis of the interlocking pin and the axis of the synchronizing shaft is 35 mm. Equivalent moment of inertia of the mass M attached to the interlocking pin

2is calculated as 0.035 M.)

AC - actuator coilAS - auxiliary switchPS - position switchTypical electrical interlocking diagram

If the attached part is joined to a lever mechanism, the weight (including directly moved parts) shall be decreased in proportion of the lever.

If the interlocking mechanism is directly attached to the synchronization shaft the moment of inertia of the attached mechanism shall not

-4 2exceed 4.3 x 10 kg/m .

-4

Interlocking interface of ISM/TEL

The following conditions must be fulfilled in carrying out mechanical interlocking:If the interlocking mechanism is attached to one of the interlocking pins, the weight of the directly attached movable part to the interlocking pins shall not exceed 0,35 kg. If both interlocking pins are used, the sum of the attached masses shall not exceed 0,35 kg.

Electrical Interlock

An electrical interlock must be provided by the connection of the NC contact of the position switch of the relevant device (disconnector or draw out truck) in series with the ISM/TEL auxil-iary switch as shown in the figure below.

The position switch must be positively driven in both directions and must fully operated before the interlocked device starts to move to its alternative position.

Connection of the position indicatorA circuit breaker position indicator may be attached to one of the pins or to the interlocking levers.

Connection of manual trip facilityA manual trip facility (button, pedal, lever, etc.) may apply external force to one of the pins when ISM/TEL is required to trip manually.When not in use, it must not apply any static force to the synchronizing shaft or pins. The tripping force required can be as high as 250 N, therefore it may be necessary, rather than directly pushing the pin, to magnify the force with a lever system.


Wiring

Typical wiring of CM/TEL-X/X-12-01A

Dry contact inputs are available at all CMs for close and trip operations. Each of these inputs can be connected with one or more parallel-switched dry contacts. In no case must an external voltage be applied to these in puts.ISM/TEL and CM/TEL modules shall be interconnected by four wires as shown in the previous figure.If, despite effective electrical closing lock-out, a Close attempt is made, the Malfunction LED

will blink 2 times (see malfunction indication table). The reason for the malfunction must be removed to eliminate the electrical closing lock-out and to activate the Close readiness. The wiring of other terminals of ISM/TEL and CM/TEL is determined by the requirements of the particular switchgear. Several typical examples of wiring of different CM/TEL versions are presented on the following pages.


Adjustment of the control inputs

This procedure is applicable for CM/TEL-X/X-12-02A, CM/TEL-X/X-12-03A.Close & Supervision", "Trip & Supervision", "Alternative Trip & Supervision" inputs shall be adjusted to the required control voltage and current. This adjustment is achieved by the connection of a proper external resistor to the relevant inputs (see also section "Control Modules Operation") and by selection of the control current with the aid of relevant selection switches (see also Section "Control Modules Design").

For rated voltages not exceeding 60 V the critical parameter of the external resistor (in addition to its value R) is rated power P. For rated voltages exceeding 60 V, the critical parameter is impulse power Pi, that can be absorbed by the resistor from a 100 ms current pulse. These values are determined by rated voltage and current of the input and shall be chosen in accordance with the following table. (See also Notes below the table.)

Note 1: The power ratings shown above ensure reliable operation of the external resistor in a static condition. Some resistors are highlysensitive to temporary overloads caused by frequent switching operations or application of high energy lightning impulses. In these cases, the required rated power may exceed that shown in the table above. In case of doubt please contact manufacture.Note 2: When choosing the value of R, check that it is less than the combined value of the resistors R,R1andR3 connected in series with the supervision relays by at least 3.5 times (See also Section "Destination and operation of inputs"). If this is not achieved then failure of a supervision relay coil to a short circuit condition could result in an uninstructed circuit breaker operation.Note 3: External resistors applied shall be wire type and shall have tolerance 5% or better.

Rated voltage, V Parameter Rated control current,

Ohm

W

Ohm

W

W

W

Ohm

W

W

Ohm

W

W

Ohm

W

W

Ohm

W

W

Ohm

W

W

Ohm

W

W

Ohm

W

W


1. Selection switch for Close & Supervision input2. Selection switch for Trip & Supervision input3. Selection switch for Alternative Trip & Supervision input

General

Commissioning and servicing is only permissible by qualified and trained personnel. In so far as an installation where commissioning and change work is carried out on live equipment, relevant safety regulations must be adhered to (in accordance with appropriate national standards).This procedure applies to both primary and secondary power circuits.When mounting and installation a newly designed panel for the first time, an acceptance of the equipment must be carried out with TAVRIDA ELECTRIC in order to ensure the proper installation conditions.The ISM must always be tested and operated with the CM. Individual testing is not possible and leads to the destruction of the ISM.The selection switch of the relevant input shall be set to a required control current as shown below.

Commissioning tests

After the installation of the ISM/TEL and CM/TEL modules, please follow the routine test procedure specified for relevant switchgear. This procedure shall cover (but shall not be necessarily limited to) the following tests:

Operation test

1. Apply auxiliary power. Check CM/TEL signaling: LED indicator "Power" shall light immediately after power application;LED indicator "Ready" shall light within 15s after power application;Dry contact "Ready" shall switch on within 15s after power application; LED indicator "Failure" shall not light.

2. Prove close and trip operations using all applicable inputs of CM/TELIn the factory, the magnetic actuator coils are connected and tested according to the existing circuit diagram. If the actuator coil is connected with reversed polarity it is possible that the first operations cannot be performed successfully. This is not a failure of the ISM and after a few switching operations this possible effect disappears permanently (unless the polarity is changed again).Check proper signaling. Do not apply a "Close" instruction when CM/TEL is not ready for the next operation ("Ready" LED indicator is off). The operation will be blocked.

3. Check antipumping duty.Apply a "Close" instruction followed by the application of a "Trip" instruction. ISM/TEL shall perform CO duty.This checking is normally done using local control pushbuttons.

4. Check blocking duty.Apply a "Trip" instruction followed by the application of a "Close" instruction. ISM/TEL shall stay open. This checking is normally done using local control push buttons.

5. Check proper operation of mechanical and electri-cal interlocks.


High voltage test

Apply a slowly rising AC voltage to each of the vacuum interrupters and support insulation. The voltage shall be increased up to the limit specified in the Technical Specification and then kept steady for 1 min.During testing of vacuum interrupters, self-fading restrikes may appear.In this case, reduce the voltage slightly until the restrikes disappear (for 10-15 seconds) and then increase again until the required test level is achieved.Test vacuum interrupters separately to avoid their mutual influence caused by the above mentioned restrictions.If test set uses long connecting wires, the restrikes may cause switching surges resulting in insulation failure during the test. To avoid this, try to use the shortest wires possible. To coordinate the surge impedance between the test set and switching module, an extra resistor as shown below shall be used.

Insulation resistance test

Use standard methods to check the insulation resistance of the auxiliary insulation. It shall not be below the limits given in the switching mod-ule's technical specification.

Main contact resistance test

Use standard methods to check resistance of the main contacts of ISM/TEL. Values must not exceed limits specified in the switching module's technical specification.


Maintenance

These modules are inherently maintenance free. However when maintenance is carried out on the switchgear in which they are assembled, commissioning tests should be repeated. Test results should be treated as below:

Operation test

Modules shall be operable. Otherwise, check the control circuitry.If necessary, change the failed module.High voltage testUse a dry cloth or a cloth soaked in alcohol to clean the insulation prior to testing. Dielectric strength of interrupters and support insulation may deteriorate in service. A reduction to 80% of initial value is acceptable, below this the module should be replaced.

Insulation resistance test

Where necessary, clean the insulation before test-ing.The insulation resistance shall comply with the Specification.In the case of noncompliance try to find the "weak point". Note that, generally, there are other devices installed parallel to the modules

Contact resistance test

If the Module has contact resistance that exceeds the specified limit but is less than twice this limit, continuation of use is possible, if actual continuous current does not exceed the following:

where:Ia, Ra - actual current and contact resistance respectively,Ir, Rr- rated values.

If the contact resistance more than doubles the specified limit, the Module must be replaced.


Title of packageL B H

Weight, kg(including packing mate-

rials)

Packingmaterial

Dimensions, mm

Corrugated cardboard 1




625

725

790

625

290

290

290

290

550

550

550

750

2,2

2,3

2,5

2.5

Foam inserts

Foam inserts

Foam inserts

Foam inserts

Corrugated cardboard 5 725 290 750 2.6 Foam inserts

PACKAGING

Packaging of switching modules

Each switching module is packed in a corrugated cardboard box. Dimensions of boxes are shown in the table.

Instruction manual 65Packaging

Label 1

Pictorial symbols "THIS WAY UP", "FRAGILE", "EXTERNAL LOAD LIMIT" and "KEEP AWAY FROM RAIN" are shown on the frontal sides of the boxes.Top and bottom flaps are fixed and sealed by means of Scotch tape. Boxes can be put on standard pallets and attached by plastic tape. Not more than 2 layers are permitted.

General information about packed switching module (type and serial number of SM, order information) is given on adhesive labels attached to the package. Barcodes have 128C format.

Label 2

010136421055

:

# in Batch Batch Brutto:

44021717

01 01 37kg

35522

Instruction manual66 Packaging

Construction

code of SM

Gross weight, kg

051

052

1

37

2

39

3

39

4 5

78

Construction code vs Package type reference table.

Corrugated board box

055

057

058

066

067

068

081

082

083

38

38

36

73

40

82

70

73

053 15 37 (3 pcs)

089 15 37 (3 pcs)

Marking of a packing label

77

Packaging of control modulesEach control module is embedded into individual pasteboard boxes. Joints of pasteboard boxes are sealed with Scotch tape. Pasteboard boxes are labeled with self-stick film as follows.

Instruction manual 67Packaging

Control module's type Gross, kg Maximum number of pasteboard boxes at piling

CM/TEL-24/60-12-01A 1.9 15

CM/TEL-100/220-12-01A 2.0 15

CM/TEL-24/60-12-02A 2.5 12

CM/TEL-100/220-12-02A 2.6 11

CM/TEL-24/60-12-03A 3.2 9

CM/TEL-100/220-12-03A 3.3 9

Group packaging Control module's type Number of embedded individual pasteboards

Corrugated cardboard box 1CM/TEL-X/X-12-01A 14

Corrugated cardboard box 2

CM/TEL-X/X-12-02A(03A) 10

CM/TEL-

Documents

VCB Manual ENG Ver.05 Dated 01.03.07