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P.O. Box 772700 AT ZoThe Netherla CNG-comp
Concern
- approv- approv- approv- approv- produc
of a type Approva 1.
77 oetermeer ands
onents R110-00 v
ning (1):
val granted val extended val refused val withdrawntion definite
e of CNG/LN
al number:
CNG/LNG - Containe- Pressure- Pressure- Automat- Excess f- Gas-tigh- Pressure- Non-retu- Pressure- Manual v- Flexible - Filling u- Gas injec- Gas flow- Gas/air m- Electron- Pressure- CNG filt- PRD (pr- Fuel rail2
- Heat exc- Natural g- LNG fill- LNG pre- LNG pre- LNG ma
Tel. + 31 (E-mail [email protected].
v3.00
n ly discontinu
NG compone
E4-110R-01
G component
er(s) or cylin indicator (1) relief valve
tic valve(s) (1
flow valve (1) ht housing (1) regulator(s)
urn valve(s) (
relief devicevalve (1) fuel lines (1)
unit or receptctor(s) (1)
w adjuster (1) mixer (1)
nic control un and temperater(s) (1)
essure trigge2
changer/vapogas detector2
ling receptacessure controessure and/oranual valve2
(0)79 345 83 [email protected] .nl
THE (N E
COM
ued
ent pursuant t
10362
considered:
nder(s) (1)
(1) 1)
(1) (1) e (PRD)(tem
acle (1)
nit (1) ature sensor(
ered) (1)
orizer2 2 cle2 ol regulator2
r temperature
NETHERLE D E R L A
MMUNICAT
to Regulation
mperature trig
(s) (1)
e sensor2
Vehicle Technolo
Vehicle Ad
ANDS N D)
TION
n number 11
ggered) (1)
ogy Division
dmission &
0.
Ex
Surveillanc
tension num
ce
Page 1 of 5
mber: 01
Approval number: E4-110R-010362 Extension number: 01
CNG-components R110-00 v3.00 Page 2 of 5
- LNG non return valve2 - LNG pressure relief valve2 - LNG excess flow valve2 - LNG fuel pump2
2. Trade name or mark : LNG Receptacle
3. Manufacturer’s name and address : Engineerd Controls International, LLC 100 RegO Drive, 27244 Elon, North Carolina United states of America
4. If applicable, name and address of manufacturer’s representative :
5. Submitted for approval on : June 2014
6. Technical service responsible for conducting approval tests :
Kiwa Nederland B.V. P.O. Box 137 7300 AC Apeldoorn The Netherlands
7. Date of report issued by that service : 18-03-2015
8. Number of report issued by that service : 127044_140800627
9. Approval : granted/refused/extended/withdrawn (1)
10. Reason(s) of extension (if applicable) : The current homologated LNG Receptacle is extended due to a design change of the poppet seal (Gen2).
11. Place : Zoetermeer
12. Date :
13. Signature :
14. The documents filed with the application or extension of approval can be obtained upon request.
(1) Strike out what does not apply.
Approval number: E4-110R-010362 Extension number: 01
CNG-components R110-00 v3.00 Page 3 of 5
ADDENDUM
1. Additional information concerning the type-approval of a type of CNG components pursuant to Regulation number 110.
1.1. Container(s) or cylinder(s) 1.1.1. Dimensions : 1.1.2. Material :
1.2. Pressure indicator 1.2.1. Working pressure(s) (2) : 1.2.2. Material :
1.3. Pressure relief valve (discharge valve) 1.3.1. Working pressure(s) (2) : 1.3.2. Material
:
1.4. Automatic valve(s) 1.4.1. Working pressure(s) (2) : 1.4.2. Material
:
1.5. Excess flow valve 1.5.1. Working pressure(s) (2) : 1.5.2. Material :
1.6. Gas-tight housing 1.6.1. Working pressure(s) (2) : 1.6.2. Material :
1.7. Pressure regulator(s) 1.7.1. Working pressure(s) (2) : 1.7.2. Material
:
1.8. Non-return valve(s) or non-return valve(s) 1.8.1. Working pressure(s) (2) :1.8.2. Material :
1.9. Pressure relief device (temperature triggered) 1.9.1. Working pressure(s) (2) : 1.9.2. Material :
1.10. Manual valve 1.10.1. Working pressure(s) (2) : 1.10.2. Material :
1.11. Flexible fuel lines 1.11.1. Working pressure(s) (2) : 1.11.2. Material :
1.12. Filling unit or receptacle 1.12.1. Working pressure(s) (2) : 1.12.2. Material :
Approval number: E4-110R-010362 Extension number: 01
CNG-components R110-00 v3.00 Page 4 of 5
1.13. Gas injector(s) 1.13.1. Working pressure(s) (2) : 1.13.2. Material :
1.14. Gas flow adjuster 1.14.1. Working pressure(s) (2) : 1.14.2. Material :
1.15. Gas/air mixer 1.15.1. Working pressure(s) (2) : 1.15.2. Material :
1.16. Electronic control unit (CNG-fuelling) 1.16.1. Basic software principles :
1.17. Pressure and temperature sensor(s) 1.17.1. Working pressure(s) (2) : 1.17.2. Material :
1.18. CNG filter(s) 1.18.1. Working pressure(s) (2) : 1.18.2. Material :
1.19. PRD (pressure triggered) 1.19.1. Working pressure(s) (2) : ... MPa1.19.2. Material :
1.20. Fuel rail(s) 1.20.1. Working pressure(s) (2) : ... MPa 1.20.2. Material :
1.21. Heat Exchanger(s) / Vaporizer(s) 1.21.1. Working pressure(s) (2) : ... MPa 1.21.2. Material
:
1.22. Natural gas detector(s) 1.22.1. Working pressure(s) (2) : ... MPa 1.22.2. Material :
1.23. LNG filling receptacle(s) 1.23.1. Working pressure(s) (2) : 3.8 MPa (550 psig) 1.23.2. Material : See Report 140800672
1.24. LNG pressure control regulator(s) 1.24.1. Working pressure(s) (2) : ... MPa 1.24.2. Material :
1.25. LNG pressure and/or temperature sensor(s) 1.25.1. Working pressure(s) (2) : ... MPa 1.25.2. Material :
1.26. LNG manual valve(s) 1.26.1. Working pressure(s) (2) : ... MPa 1.26.2. Material :
Approval number: E4-110R-010362 Extension number: 01
CNG-components R110-00 v3.00 Page 5 of 5
1.27. LNG automatic valve(s) 1.27.1. Working pressure(s) (2) : ... MPa 1.27.2. Material :
1.28. LNG non return valve(s) 1.28.1. Working pressure(s) (2) : ... MPa 1.28.2. Material :
1.29. LNG pressure relief valve(s) 1.29.1. Working pressure(s) (2) : ... MPa 1.29.2. Material :
1.30. LNG excess flow valve(s) 1.30.1. Working pressure(s) (2) : ... MPa1.30.2. Material :
1.31. LNG fuel pump(s) 1.31.1. Working pressure(s) (2) : ... MPa 1.31.2. Material :
(2) Specify the tolerance
CNG/LNG Test Report CNG/LNG components
LNG Receptacle
Report number: 127044, 140800627
Engineered Controls International, LLC
Elon, North Carolina
United States of America
Kiwa Nederland B.V. • P.O. Box 137 • 7300 AC Apeldoorn • The Netherlands Telephone: +31 555 393 393 • [email protected] • www.kiwa-automotive.com
File Issue: 009 INDEX
Report Number: 127044 CNG/LNG components Page: IN 1/00
Job Reference: 140800627 Initials: Harmser
Report contents:
Sheet Chapter Code # Pages
Index 1 IN 1
History sheet(s) 2 HS 1
Contact information 3 CI 1
Summary sheet(s) 4 SS 1
Identification sheet 5 IS 1
Test Sheets: Regulation 110 6 TS 2
Result Sheets: Identification of EUT 7 RID 1
Measurement equipment in use uncertainties 7 RU 1
Regulation 110 7 RS 2
Declaration sheet(s) 8 DS 1
Drawing and technical description sheet(s) 9 DR 10
Correspondence sheet(s) 10 CS 1
Kiwa Nederland B.V. Files (if applicable, included in Kiwa Nederland B.V. report only)
11 KF -
Note: The revision number of each page of this report is identified in the right heading of the page by means of the last 2 digits in the page number (e.g. HS 1/00, Heading Sheet page 1, revision 00).
File Issue: 009 HISTORY SHEET(S)
Report Number: 127044 CNG/LNG components Page: HS 1/00
Job Reference: 140800627 Initials: Harmser
Report history:
Date: Description: Report No: Job Ref:
30-06-2014
LNG Receptacle
E4-110R-010362 ext.00
127044 127044
18-03-2015 E4-110R-010362 ext.01
The current homologated LNG Receptacle is extended due to a design change of the poppet seal (Gen2).
127044 140800627
Any modification and/or extension made to this report shall be recorded in a Report History Sheet and be inserted as a first page when opening this report. This sheet shall detail the modification and/or extension applicable to this initial report and shall clearly state where these details can be found. A copy of this sheet shall also be provided to the applicant/manufacturer, in order to keep the reports identical.
Signed by Test Engineer: Signed by Reviewer:
Name: Eric Harmsen
Name: Regina Adelmann Date: 18-03-2015
Signature:
© 2015, Kiwa Nederland B.V., Apeldoorn. - This report may only be duplicated as a complete set without any modifications and with permission of the legitimate
owner. - The test results in this report are exclusively related to the samples offered and tested. - Tests marked in this report with the IRN number are part of the accreditation scope (RvA L248) unless stated differently. - With regard to measurement uncertainty information please check our website. - Conclusions for compliance with e.g. product standard requirements are not part of the lab scope (RvA L248). - In case of dispute regarding this test report please contact Kiwa Nederland BV.
File Issue: 009 CONTACT INFORMATION
Report Number: 127044 CNG/LNG components Page: CI 1/00
Job Reference: 140800627 Initials: Harmser
Responsible Test House: Kiwa Nederland B.V.
Address: Wilmersdorf 50
7327 AC Apeldoorn
P.O. Box 137
7300 AC Apeldoorn
The Netherlands
Telephone: + 31 555 393 393
Facsimile: + 31 555 393 685
E-mail: [email protected]
Name of the Applicant: Engineerd Controls International, LLC
Address: 100 RegO Drive, 27244
Elon, North Carolina
United States of America
Name of the Manufacturer: Engineerd Controls International, LLC
Address: 100 RegO Drive, 27244
Elon, North Carolina
United States of America
File Issue: 009 SUMMARY SHEET(S)
Report Number: 127044 CNG/LNG components Page: SS 1/00
Job Reference: 140800627 Initials: Harmser
Test report of the examination of the:
CNG/LNG component(s)
LNG Receptacle
The CNG/LNG component(s), LNG Receptacle made by Engineered Controls International LLC meet(s) the requirements of:
Regulation 110 Addendum 109: Regulation No. 110 Revision 3-Amendment 1 Incorporating all valid text up to: Supplement 2 to 01 series of amendments to the Regulation - Date of entry into force: 09 October 2014 Uniform provisions concerning the approval of: I. Specific components of motor vehicles using compressed natural gas (CNG/LNG) in their propulsion system; II. Vehicles with regard to the installation of specific components of an approved type for the use of
compressed natural gas (CNG/LNG) in their Propulsion system UNITED NATIONS
See the Identification Sheet (IS) for all available types.
Signed in Acceptance:
Kiwa Nederland B.V.
Paul Dijkhof Unit Manager Automotive
Date: 18-03-2015
Note:
The described test results are only valid for the tested materials and objects
File Issue: 009 IDENTIFICATION SHEET
Report Number: 127044 CNG/LNG components Page: IS 1/00
Job Reference: 140800627 Initials: Harmser
Type break down (including specifications)
LNG Receptacle:
Make(s): Engineered Controls International, LLC
Macro Technologies LLC
RegO Products
Type(s): Receptacle: 13615
13620 & Dash
13705
13990 & Dash
14050
14120
14405 & Dash
Approval number: E4-110R-010362-L
Working pressure: Class 5 (3.8 MPa) 550 psig
Temperature range: -162°C (-259.6°F) up to 85°C (185°F)
Material(s): See Drawings: 13615 Rev. L
13620 & Dash Rev. M 13705 Rev. G 13990 & Dash Rev. M 14050 Rev. D 14120 Rev. D 14405 & Dash Rev. B
File Issue: 001 TEST SHEETS R110 CNG/LNG EQUIPMENT
Report Number:
127044
Filling unit or receptacle
Page: TS 01
Job Reference: 140800627 Initials: Harmser
Annex 4J: LNG FILLING RECEPTACLE
Key to Test Sheets: YES = YES NA = Not Applicable NT = Not Tested NO = NO Example: YES-NA-NT-NO
Notes: When filling in Test Sheets, answers are crossed out which are not applicable for that clause.
Definition: a filling unit or receptacle means a device fitted in the vehicle external or internal (engine
compartment) used to fill the container in the station.
2.1 The filling unit shall comply with the requirements of paragraph 3. YES-NA-NT-NO
2.2 The manufacturer of the receptacle may require a specific LNG nozzle type to be used. YES-NA-NT-NO
3.1 The filling unit shall conform to the requirements of Class 5 and follow the test procedures in Annex 5
with the following specific requirements.
YES-NA-NT-NO
3.1.1. The non-metallic material constituting the filling unit which is in contact with the LNG when the device
is in service shall be compatible with the CNG. In order to verify this compatibility, the procedure of
Annex 5D, 5F and 5G shall be used.
See below
3.1.2. The filling unit shall be free from leakage at a pressure of 1.5 times the working pressure (MPa) (see
Annex 5B)
See below
3.1.3. The filing unit shall be designed as to operate at temperatures as specified in Annex 5O. YES-NA-NT-NO
3.1.4. The filling unit shall withstand a number of 7,000 cycles in the durability test specified in Annex 5L as
follows:
YES-NA-NT-NO
3.1.4.1 Low temp. cycling:
The component shall be connected for 96 per cent of the total cycles at cryogenic temperature and at rated service pressure. The source can be liquid or gaseous nitrogen (or LNG) at or below the temperature corresponding to LNG rated service pressure (see table in Annex 5O). Flow should be established, and then shut off. During the off cycle, the downstream pressure of the test fixture should be allowed to decay to 50 per cent of the test pressure. On completion of the cycles, the components shall comply with the leakage test of Annex 5B at cryogenic temperature. It is allowed to interrupt this part of the test at 20 per cent intervals for leakage testing.
YES-NA-NT-NO
3.1.4.2 Room temperature cycling: The component shall be operated through 2 per cent of the total cycles as above at the appropriate room temperature specified at rated service pressure. The component shall comply with the leakage test of Annex 5B at the room temperature at the completion of the room temperature cycles.
YES-NA-NT-NO
3.1.4.3 High temperature cycling The component shall be operated through 2 per cent of the total cycles as above at the appropriate maximum temperature specified at rated service pressure. The component shall comply with the leakage test of Annex 5B at the high temperature at the completion of the room temperature cycles. Following cycling and leakage re-test the component shall be capable of remove of the filling nozzle without spilling more than 30 cm3 LNG.
YES-NA-NT-NO
3.1.5. The LNG filling receptacle shall be made out of non-sparking material and should comply with the no igniting evaluation tests described in ISO 14469-1:2004.
YES-NA-NT-NO
3.1.6 The electrical resistance of the connected LNG filling receptacle and nozzle shall be not be greater than 10 Ω either in the pressurized and un-pressurized state. Test shall be conducted prior to and after the endurance test.
YES-NA-NT-NO
File Issue: 001 TEST SHEETS R110 CNG/LNG EQUIPMENT
Report Number:
127044
Filling unit or receptacle
Page: TS 02
Job Reference: 140800627 Initials: Harmser
5A Overpressure or strength YES-NA-NT-NO
5B External leakage YES-NA-NT-NO
5C Internal leakage YES-NA-NT-NO
5D CNG compatibility YES-NA-NT-NO
5E Corrosion resistance
- 1 Salt spray test
- 2 Ammonia test
YES-NA-NT-NO
YES-NA-NT-NO
5F Resistance to dry heat YES-NA-NT-NO
5G Ozone aging YES-NA-NT-NO
5H Temperature cycle YES-NA-NT-NO
5L Durability test YES-NA-NT-NO
5N Vibration resistance YES-NA-NT-NO
5O Operating temperatures YES-NA-NT-NO
5P Low Temperature test YES-NA-NT-NO
Remarks: Test 5F and 5G
The non-metallic material is no rubber material but a polymer and there for the tests are not
applicable.
NA All these test are covered by the original report 127044
File Issue: 009 RESULT SHEET(S) INDENTIFICATION OF EUT
Report Number: 127044 CNG/LNG components Page: RID 1/00
Job Reference: 140800627 Initials: Harmser
Sample designation:
Description Reference no. Date intake Receptacle seal C140782 01-09-2014
Receptacle C140783 01-09-2014
File Issue: 009 MEASUREMENT EQUIPMENT IN USE UNCERTAINTIES
Report Number: 127044 CNG/LNG components Page: RU 1/00
Job Reference: 140800627 Initials: Harmser
List of general measurement equipment:
Voltage ± 2 % Reading
High voltage test device (SPS) 500 – 3750 Vac ± 5 % Reading
Resistance ± 2 % Reading
Protective wire and insulation test device ± 5 % Reading
Sliding gauge ± 0.1 mm
Measuring tape ± 1 mm
Cooling and heating < -10 °C ± 5 °C
Cooling and heating –10 C / +100 °C ± 3 °C
Cooling and heating > 100 °C ± 5 % Reading
Climate chamber ± 2 °C / ± 3 %RV
Ambient temperature ± 1 °C (10-30)
Time =< 1 hour ± 0.2 s
Time > 1 hour ± 0.1 % Reading
Torque ± 5 % Reading
Bending moment ± 5 % Reading
Standard weight ± 5 % Reading
Weighing < 30 g ± 0.1 % Reading
Weighing > 30 g ± 2 % Reading
Pressure (gas + air) general ± 5 % Reading
Barometer reading ± 5 mbar
Pressure (water) ± 5 % Reading
Burst water pressure ± 1 % Reading
Gas tightness 0-100 cm3/h ± 5 cm3/h
Gas tightness > 100 cm3/h ± 5 % Reading
Actual Flow rate (general) ± 5 % Reading
More info about measurement uncertainty of testing in the context of ISO/IEC 17025 can be found on;
http://www.kiwa.nl/netherlands/publications.aspx
File Issue: 004
RESULT SHEET R110
CNG EQUIPMENTReport Number: 127044 EXTERNAL LEAKAGE TEST
including high and low temperature
Page: RS 01
Job Reference: 140800627 Initials: Rookshe
Product: RegO products PVA (Gen2).
Tested in accordance with:
IRN 52
Leakage
Approval requirement:
Annex:
Regulation 110
5B and 4L
Testing Equipment Kiwa no. Calibration (due date)
Operation OK
Oven 111906 December 2014 85°C Yes
Cooler 111931
Pressure gauge 111939 April 2017 50 bar Yes
Leakage gauge
Stopwatch 112107 March 2017 28.12 sec Yes
Temperature
Room temperature equipment (and temperature) 111256 June 2015 21C
Test Conditions Complies N.A.
- The sample is slowly pressurised to the test pressure as declared by the manufacturer; Yes
- The sample has conditioned for 8 hours (at least) at the test temperature; Yes
- The test sample is submerged in the test fluid for at least 60 sec, preferred is 900 sec; Yes
- When air bubble(s) where detected after 60 sec, leakage is considered to be > 15cm3/h. N.A.
Test Results Requirement sample no.:C140873
Test temperature room temperature 85C / 120C* -20C/-40C/ -119C*
Moment of test * Corrosion / Durability /
Vibration / Cycle test /
Before after Before after before After
Classification of component * 0 1 2 3 5 5 5 5
Test pressure (Kpa / MPa) 1,5 x wp
2 x wp
2 x wp
2 x wp
1,5 x wp
5.7 MPa
3.8 MPa
1.8 MPa
External leakage < 15cm3/h 0 cc/h 0 cc/h 0 cc/h Test date To be monitored 22-09-
2014 23-09-
2014 23-09-
2014
Conclusion
Requirement Complies N.A.
Samples meets requirement Yes
Remarks:
* Cross out which is not applicable.
WP = working pressure
File Issue: 003 RESULT SHEET R110 CNG EQUIPMENT
Report Number: 127044 CNG COMPATIBILITY TEST n-Pentane
Page: RS 02
Job Reference: 140800627 Initials:Rookshe
Product: RegO products PVA (Gen2).
Tested in accordance with:
IRN 49
Mass
Approval requirement:
Annex:
Regulation 110
5D
Task instructions*: ISO 1817
Testing Equipment Kiwa no. Calibrated (due date)
Operation OK
Balance 101489 September 2014 0.13400 gr Yes
Oven
Temperature
Temperature equipment (room temperature) 111257 June 2015 21°C
Test Conditions Complies N.A.
- After each test zero point of the balance is checked Yes
- When the test sample is provided with inlayers, these inlayers shall not affect the weight of
the test sample.
N.A.
Test results Before Immersion After immersion 72h in
n-pentane
Change in volume
< 20%
After storage for 48 h at 40oC
Weight loss: max. decrease of 5%
Sample description Above water
(g)
Under water
(g)
Above water
(g)
Under water
(g)
Values in
%
Values in
(g)
Values in
%
LNG 1 0,134 1,51171 0,14177 1,51115 -0,60 0,13407 -0,05
Receptacle seal 2 0,20579 1,50817 0,21696 1,50556 -1,06 0,20590 -0,05
3 0,25353 1,50655 0,26622 1,50491 -1,14 0,25376 -0,09
1
2
3
1
2
3
1
2
3
1
2
3
Test date 05-09-2014 05-09-2014 08-09-2014 08-09-2014 08-09-2014 10-09-2014 10-09-2014
Conclusion
Requirement Complies N.A.
Samples meet requirement Yes
Remarks: With sinker 1.53387 gr
File Issue: 009 DECLARATION SHEET(S)
Report Number: 127044 CNG/LNG components Page: DS 1/00
Job Reference: 140800627 Initials: Harmser
Manufacturer’s declaration(s):
Declaration title Date
Declaration sheet rubber material N.A.
Declaration sheet product classification N.A.
Declaration sheet compliance with general design rules N.A.
File Issue: 009 DRAWING AND TECHNICAL DESCRIPTION SHEET(S)
Report Number: 127044 CNG/LNG components Page: DR 1/00
Drawings and Technical Descriptions:
Description # Pages Date
Photo Sheets
Drawing number: 14508
Drawing number: 13615 Rev. M
Drawing number: 13620 & Dash Rev. N
Drawing number: 13705 Rev. H
Drawing number: 13990 & Dash Rev. N
Drawing number: 14050 Rev. E
Drawing number: 14120 Rev. E
Drawing number: 14405 & Dash Rev. C
1
1
1
1
1
1
1
1
1
-
23-07-2014
12-08-2008
12-08-2008
28-04-2009
19-01-2011
15-03-2011
20-09-2011
16-08-2013
Job Reference: 140800627 Initials: Harmser
File Issue: 009 DRAWING AND TECHNICAL DESCRIPTION SHEET(S)
Report Number: 127044 CNG/LNG components Page: DR 2/00
Job Reference: 140800627 Initials: Harmser
LNG Receptacle:
Macro Technologies LLC
B 62529
Project no. 140800627
Project no. 140800627
62529C
Macro Technologies LLC
Project no. 140800627
Project no. 140800627
Project no. 140800627
Project no. 140800627
Project no. 140800627
Project no. 140800627
File Issue: 009 CORRESPONDENCE SHEET(S)
Report Number: 127044 CNG components Page: CS 1/00
Job Reference: 140800627 Initials: Harmser
Contents of correspondence sheets:
Reference Author # Pages Date
-