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P1 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc. Installation Instructions Supertop NX Twill Vehicle Application: Jeep Wrangler Unlimited 2007- current Part Number 54823 Installation Tips Before you begin installing your new Supertop NX Twill, please read all the instructions thoroughly. For a smooth fit: For easier installation, the top should be installed at a temperature above 72° F. Below this temperature, the fabric may contract an inch or more, making it difficult to fit the vehicle. It is normal for the fabric to contract and wrinkle when stored in the shipping carton. Within a few days after installation, the fabric will relax and the wrinkles will disappear. Installation Time Tools Skill Level 4 Hours 3 - Moderately Difficult Drill-Driver & #2 Phillips Bit #2 Phillips Screwdriver T30 Torx Driver Adjustable Wrench Safety Glasses Vise-Grips Support We’re here to help! Go to www.Bestop.com and click “Contact Us” See a video showing installation of this top at www.bestop.com/video

Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

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Page 1: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

P1 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Installation InstructionsSupertop NX Twill

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Installation Tips

Before you begin installing your new Supertop NX Twill, please read all the instructions thoroughly.

For a smooth fit:For easier installation, the top should be installed at a temperature above 72° F. Below this temperature, the fabric may contract an inch or more, making it difficult to fit the vehicle.

It is normal for the fabric to contract and wrinkle when stored in the shipping carton. Within a few days after installation, the fabric will relax and the wrinkles will disappear.

Installation TimeTools

Skill Level

4 Hours

3 - Moderately Difficult

Drill-Driver &#2 Phillips Bit

#2 PhillipsScrewdriver

T30 TorxDriver

AdjustableWrench

SafetyGlasses

Vise-Grips

Support

We’re here to help!Go to www.Bestop.com and

click “Contact Us”

See a video showinginstallation of this top atwww.bestop.com/video

Page 2: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Installation InstructionsSupertop NX Twill

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Page 3: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

P2 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

All Sections Hardware and Fasteners

Parts List- Required parts for each installation section - Page number in Installation Guide

Multiple Pages

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Section 1 Cable Guide Brackets & Rear Door Rails Page 6 of Guide

Installation InstructionsSupertop NX Twill

Bow Mount ScrewQty. 4Part # 308.64

M5 x 16 ScrewQty. 6Part # 459.45

Pan HeadWasher ScrewQty. 31Part # 393.79

M5 x 30 ScrewQty. 2Part # 308.87

M5 Nylock NutQty. 8Part # 308.62

Plastic BushingQty. 8Part # 473.40

Pivot Knuckle ScrewQty. 2Part # 308.65

Cable Guide BracketQty. 1 Part # 482.83 - Left

Cable Guide Bracket Qty. 1 Part # 482.82 - Right

Rear Door RailQty. 1 479.88 Right

Rear Door RailQty. 1 479.89 Left

Page 4: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

P3 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Sections 2 & 3 Knobs and Front Door Rails

Parts List- Required parts for each installation section - Page number in Installation Guide

Pages 7& 8 of Guide

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Sections 4 & 5 Top Arches & Bow Mount Brackets Pages 9 & 10 of Guide

Installation InstructionsSupertop NX Twill

M8 x 30mm KnobQty. 2Part # 480.22

M8 x 75mm KnobQty. 4Part # 478.90

Front Door RailQty. 1 Part # 479.87 - Left

Front Door RailQty. 1 Part # 479.86 - Right

Front Top ArchQty. 1 Part #486.55

Rear Top ArchQty. 1 Part #486.56

Bow Mount BracketQty. 1Part # 492.93 - Left

Bow Mount BracketQty. 1Part # 492.92 - Right

UpUp

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P4 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Sections 6 & 7 Tailgate Bar Mounts & Side Bows

Parts List- Required parts for each installation section - Page number in Installation Guide

Pages 11, 12 &13 of Guide

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Sections 8, 9 &10 #3 Bow, #4 Bow & Stay Strap Pages 14, 15 &16 of Guide

Installation InstructionsSupertop NX Twill

Tailgate Bar MountQty. 1Part # 488.47 - Left

Tailgate Bar MountQty. 1Part # 488.46 - Right

Side BowQty. 1Part # 492.89 - Left

Side BowQty. 1Part # 492.90 - Right

#3 Bow AssemblyQty. 1Part # 486.38

#4 Bow AssemblyQty. 1Part # 486.39

Stay StrapQty. 2Part # 456.32

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P5 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Sections 12 & 16 #2 Bow Assembly & Foam Seals

Parts List- Required parts for each installation section - Page number in Installation Guide

Pages 18 & 22 of Guide

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Section 23 Tailgate Bar, Strap Kit, Fabric Top and Windows Pages 29 to 33 of Guide

Installation InstructionsSupertop NX Twill

#2 Bow AssemblyQty. 1 Part # 455.46

Foam Tape StripsQty. 2Part # 417.43

Foam SealsQty. 1 per sidePart # 457.76 (R) & 457.77(L)

Tailgate BarQty. 1 Part #489.46

Strap KitQty. 1 Part #413.09

Deck, Header Assembly, & Fabric Top

Right Side Window

Left Side Window

Rear Window

Page 7: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Section 1 Install Cable Guide Brackets in Rear Door Rails

P6 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 6

Attach the Right Cable Guide Bracket to the Right Rear Door Rail using two M5 x 16 screws and two M5 Nylock nuts.

Repeat for left side.

Step 1

Right Side

Step 1 482.82 479.88

M5 x 16 ScrewQty. 2 per sidePart # 459.45

Cable Guide Bracket - LeftQty. 1 Part # 482.83

Cable Guide Bracket - RightQty. 1 Part # 482.82

Hardware

M5 Nylock NutQty. 2 per sidePart # 308.62

Rear Door RailQty. 1 per side 479.88 Right (shown)479.89 Left

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Section 2 Install Rear Door Rails

P7 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 7

Step 1Locate the Right Rear Door Rail. Attach the Right Rear Door Rail assembly to the Jeep belt rail behind the right rear door, inserting the alignment pin on the bottom of the Door Rail Assembly into the hole in the top of the belt rail.

Repeat for left side.

Secure Left and Right Rear Door Rails to the Jeep Sport Bar using (1) Long M8x75mm Knob per side. The knobs go through the tab at the rear of each Rear Door Rail, and screw into the threaded holes in the top of the sport bar.

Step 2

Step 1 Step 2479.88 assembly

Right Side

Right Side

M8 x 75mm KnobQty. 1 per sidePart # 478.90

Rear Door RailsQty. 1 per side479.88 Right (shown)479.89 Left

Hardware

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Section 3 Install Front Door Rails

P8 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 8

Step 1Attach the Right Front Door Rail to the Jeep sport bar, aligning the hole and slot in the tabs on the Front Door Rails with the threaded hole on the top of the sport bar, and with the slotted tab on the Rear Door Rail.

Repeat for the left side, using the Left Front Door Rail.

Secure the Front Door Rails to the sport bar using (1) M8x30mm Short Knob at the rear, and (1) M8x75mm Long Knob at the front. Secure the front of each Front Door Rail first, and leave both knobs slightly loose until after installing Top Arches, in Section 4.

Step 2

Step 1 Step 2479.86 (Right) 479.86 (Left)

Right Side

Right SideM8 x 30mm KnobQty. 1 per sidePart # 480.22

M8 x 75mm KnobQty. 1 per sidePart # 478.90

Hardware

Page 10: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Section 4 Install Top Arches

P9 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 9

Step 1Insert the Rear Top Arch into the vertical slotted tab on the Rear Door Rail. Insert one end, and flex the bow to insert the other end into the tabbed slot on the opposite side of the Jeep.

Repeat for Front Top Arch, inserting one end into the vertical tabbed slot in the Front Door Rail, and flexing to insert the other end into the tabbed slot on the opposite side of the Jeep.

Remove the protective peel-off strip on the top surface of each Top Arch.

Tighten all three knobs on the Front and Rear Door Rails, on both sides of the Jeep.

Step 2

Step 1 Step 2486.56 Rear Top Arch 486.55 Front Top Arch

Right Side - Rear

Right Side - Front

Front Top ArchQty. 1 Part #486.55

Rear Top ArchQty. 1 Part #486.56

Hardware

486.56 486.55

Page 11: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Section 5 Install Bow Mount Brackets

P10 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 10

Step 1Unzip the protective cover on the rear sport bar down-tubes and locate the two threaded holes on the underside of each sport bar down-tube.

Screw the Right Bow-Mount Support Bracket to the right-side sport bar down-tube using (2) Bow-Mount Screws.

Screw the Left Bow-Mount Support Bracket to the left-side sport bar down-tube using (2) Bow-Mount Screws.

Replace the sport bar protective cover, making sure that the Bow Mount Brackets stick out through the openings in the cover.

Step 2

Step 1 491.48 (Right)

Up

Hardware

Bow Mount ScrewQty. 2 per sidePart # 308.64

Left Bow Mount BracketQty. 1Part # 492.93

Right Bow Mount BracketQty. 1Part # 492.92

UpUp

Right Side

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P11 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Section 6 Install Tailgate Bar Mounts Page 11

Step 1Locate the left and right Tailgate Bar Mounts. Each mount snaps onto the Jeep belt rail just outboard of the tailgate opening.

Snap each mount into place by hooking the inner catch portion of the mount under the belt rail on the inside, and then rolling the mount downward until it snaps into place under the bottom edge of the outside belt rail.

Step 1 488.46 (Right)

1

2

Hardware

Tailgate Bar Mount - LeftQty. 1Part # 488.47

Tailgate Bar Mount - RightQty. 1Part # 488.46

Right Side

Page 13: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Section 7 Attach Side Bows to Header/Fabric Assembly Page 12

P12 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1Lay the Header/Fabric Assembly out with inside of fabric facing up. You may want to use the shipping box to keep the fabric off the ground.

Remove and set aside the two screws holding the protective flap down on the inside of the header. Fold the protective flap back to expose the screw holes used for attaching the Right Side Bow.

Repeat on left side of Header/Fabric Assembly.

Step 1 Header/Fabric Assembly

Right Side

1

2

Left Side BowQty. 1Part # 492.89

Right Side BowQty. 1Part # 492.90

Hardware#2 Bow BracketsFace In

Page 14: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Section 7 Attach Side Bows to Header/Fabric Assembly (cont.) Page 13

P13 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 2Insert the end of the Right Side Bow into the hole in the right side of the Header/Fabric Assembly, aligning the two holes in the tubing with the two holes in the header. Make sure that the #2 Bow Bracket faces in. Secure the Right Side Bow in place with (4) #8 x 1/2” Pan Head Washer Screws:two from the underside of the Header/Fabric assembly, and two from the topside.

Repeat on left side, using Left Side Bow.

Step 3Replace the protective flaps on both sides, and re-insert the screws you set aside, two for each side.

Step 3

Step 2 492.90 (Right)

Header/Fabric Assembly

1

2

Right Underside

2

1

Right Underside

Step 2 (cont.)

3

Right Topside

Hardware

Pan HeadWasher ScrewQty. 4 per sidePart # 393.79

Page 15: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Section 8 Attach #3 Bow to Bow Mount Brackets Page 14

P14 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1Locate the #3 Bow Assembly. Release the spring-loaded catch at the end of each bow leg by pulling out on the knob.

Slide the slotted end of the catch over the top portion of the Bow Mount Bracket, so that it snaps into place in the top slotted hole in the Bow Mount Bracket.

Step 1 Step 2486.38 #3 Bow Assembly

12

Right Side Right Side

Hardware

#3 Bow AssemblyQty. 1Part # 486.38

Page 16: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Page 15Section 9 Attach #4 Bow to Bow Mount Brackets

P15 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1Locate the #4 Bow Assembly. Release the spring-loaded catch at the end of each bow leg by pulling out on the knob.

Slide the slotted end of the catch over the lower portion of the Bow Mount Bracket, so that it snaps into place in the bottom hole in the Bow Mount Bracket.

Step 1 Step 2486.39 #4 Bow Assembly

1

2

Right Side Right Side

Hardware

#4 Bow AssemblyQty. 1Part # 486.39

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P16 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 16Section 10 Attach Stay Straps to #3 and #4 Bows

Step 1Position Stay Strap as shown, with square-cut end at front. Attach the Stay Strap to the top of the right side of the #3 Bow, using (2) #8x1/2” Pan Head Washer Screws, and the pre-drilled holes in the #3 Bow.

Repeat for left side Stay Strap.

Step 2Lift up the #4 Bow, and wrap the angled-cut end of the Stay Strap around the end of the #4 Bow. Wrap the Stay Strap over the top of the tubing, and fasten it on the underside of the tubing, using (3) #8 x1/2” Pan Head Washer Screws, and the pre-drilled holes on the underside of the #4 Bow.

Repeat for left side Stay Strap.

Step 1 Step 2456.32 Stay Strap

Right Side

Right Side

1

2

Hardware

Pan HeadWasher ScrewQty. 5 per sidePart # 393.79

Stay StrapQty. 1 per sidePart # 456.32

Page 18: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

P17 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 17Section 11 Place Fabric /Header /Side Bow Assembly onto Jeep

Step 1Lift fabric and Header Assembly onto top of Jeep, with Header sitting on top of Jeep windshield, and fabric draped forward over Jeep hood.

You may want to protect the finish of the Jeep by putting a blanket across the Jeep hood.

Extend the Side Bows out straight and lay the Side Bows on top of the Door Rails.

Step 1 Fabric /Header /Side Bow Assembly

Right Side

Page 19: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Page 18Section 12 Attach #2 Bow Assembly to Fabric /Header /Side Bow Assembly

P18 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1

Step 2

Step 3

Extend the legs of the #2 Bow and orient the front legs with the J-bracket on the front inside of each Side Bow.

Attach the front legs to the Side Bows with (1) M5x16 Machine Screw, (2) bushings, and (1) M5 Nylock Nut per side.

Attach the rear legs of the #2 Bow to the Side Bows using (1) M5x30 Machine Screw, (2) Bushings, and (1) M5 Nylock Nut per side.

Hardware

#2 Bow AssemblyQty. 1 Part # 455.46

M5 x 30 ScrewQty. 1 per sidePart # 308.87

M5 Nylock NutQty. 2 per sidePart # 308.62

Plastic BushingQty. 4 per sidePart # 473.40

M5 x 16 ScrewQty. 1 per sidePart # 459.45

Step 1 Step 2

Step 3

455.46 #2 Bow Assembly

Right Side

1

3

Right Side, Front Looking frominside the Jeep

Right Side, RearLooking frominside the Jeep

2

Page 20: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Page 19Section 13 Slide Header /Side Bow Assembly into place in Door Rails

P19 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1Align the Header-Bow Assembly in the tracks in the top of the Door Rails. The plastic track guide on the Side Bow Assembly must be located to the rear of the spring-catch, and in position to slide forward over the vertical plastic rib in the top of the Rear Door Rail

Step 2Slide the whole Header/Side Bow Assembly forward in the tracks in the top of the Door Rails, until the button on the inside of each plastic track guide on the Side Bows slips under the spring-catch and latches in place.

Step 1 Step 2Header /Side Bow/Assembly

Right Side

Right Side, Spring-CatchLooking frominside the Jeep

Push

Page 21: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

P20 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 20Section 14 Attach Header /Side Bow Assembly to #3 Bow

Step 1With the Header/Side Bow Assembly latched in place, pivot the #3 Bow forward, and slide the slotted portion of each pivot knuckle over the flange on the bottom of each #3 Bow corner plate, so that the hole in the flange and the hole in the pivot knuckle are aligned.

Step 2Fasten the pivot knuckle on the end of each back leg of the Header/Side Bow Assembly to the flange on the underside of each #3 Bow corner plate, using (1) Pivot Knuckle Screw per side.

Step 1 Step 2Header /Side Bow/Assembly

1 2

Right Side Right Side

Hardware

Pivot Knuckle ScrewQty. 1 per sidePart # 308.65

Page 22: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Page 21Section 15 Drape Fabric over the top of the Jeep and Fold Front Portion of Top Back

P21 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1Lift up the fabric and drape it back over the top of the Jeep, pulling it over the top of the extended #3 Bow and Stay Strap connect-ing to the #4 Bow.

Step 2Fold the top back from the front pivot point, resting the front portion of the top on the rear portion.

Step 1 Step 2Fabric

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Page 22Section 16 Attach Foam Seal and Foam Tape on inside of Header

P22 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1With the front portion of the top folded back, locate the (2) Foam Seals and the (2) Foam Tape strips. Remove protective liner from the back side of the Foam Seal and place the Foam Seal in the location shown in the diagram.

Remove protective liner from the back side of the Foam Tape Strip and place the Foam Tape Strip in the location shown in the diagram.

Repeat for the left side.

Step 1 Foam Seals and Foam Tape Strips

Right Side Right Side

Hardware

Foam Tape StripsQty. 2Part # 417.43

Foam SealsQty. 1 per sideParts # 457.77(L)& #457.76(R)

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P23 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 23Section 17 Attach Cable Spring to #3 Bow Corner Plate

Step 1

Step 2

Attach the free end of the Cable Spring to the bottom hole in the #3 Bow corner plate, just behind the Rear Door Rail.

Repeat on left side.

Crimp the end of the spring where it passes through the hole in the corner plate, to prevent it from coming loose.

Repeat on left side.

Step 3Fold the front portion of the top back toward the closed position, letting it stop in a partially open position.

Step 1 Step 2Cable Springs

Step 3

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P24 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 24Section 18 Attach Bow Flaps to #4 Bow

Step 1From inside the Jeep, wrap the 4 fabric flaps at the rear of the top around the #4 Bow from underneath, and secure to the #4 Bow, using (4) #8x1/2” Pan Head Washer Screws.

Step 1 #4 Bow Flaps Hardware

Pan HeadWasher ScrewQty. 4Part # 393.79

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P25 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 25Section 19 Attach Bow Flap to #3 Bow

Step 1From inside the Jeep, wrap the flap located above the #3 Bow over the front of the #3 Bow, and secure it, using (4) #8x1/2” Pan Head Washer Screws, in the pre-drilled holes in the front-facing side of the #3 Bow.

Step 1 #3 Bow Flap Hardware

Pan HeadWasher ScrewQty. 4Part # 393.79

Pre-Drilled Holes on front-facingside of #3 Bow

Page 27: Vehicle Application: Installation Instructions 2007-current Supertop NX … · 2014-07-03 · P1B - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop,

Page 26Section 20 Attach Bow Flap to #2 Bow

P26 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1From inside the Jeep, wrap the flap located above the #2 Bow under the bottom of the #2 Bow, from front to back, and secure it, using (5) #8x1/2” Pan Head Washer Screws in the pre-drilled holes in the rear-facing side of the #2 Bow.

Step 1 #2 Bow Flap

Front

Hardware

Pan HeadWasher ScrewQty. 5Part # 393.79

Pre-Drilled Holes on rear-facingside of #2 Bow

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P27 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 27Section 21 Close Front Windshield Header Latches

Step 1From inside the Jeep, locate the two Windshield Header Latches. To close the latch, pivot the latch handle to the completely open position to allow the hook to engage the windshield loop. Now pivot the hook forward to engage the windshield loop.

Step 2

Step 2

When the hook is engaged with the wind-shield loop, close the latch by pivoting it forward toward the windshield.

Step 1

12

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P28 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 28Section 22 Install Rear Window

Step 1Locate the Rear Window, and orient it so that the zipper pull is at the bottom left corner.

Make sure that the two zipper pulls are next to each other at the bottom left corner of the Rear Window.

Step 2Zip the Rear Window into place by pulling the top zipper pull around the frame of the window, from the bottom left corner over to the bottom right corner.

Step 1 Step 2Rear Window

1

2

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Page 29Section 23 Install Tailgate Bar

P29 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Step 1Locate the Tailgate Bar, and slide it onto the tubing attached to the bottom inside of the Rear Window.

Step 2The round channel on the side of the Tailgate Bar slides over the tubing.

Step 1 Step 2Rear Window

Tailgate BarQty. 1 Part #489.46

Hardware

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P30 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 30Section 24 Snap Tailgate Bar Onto Tailgate Bar Mounts

Step 1Snap the front edge of the Tailgate Bar into the channel on the Tailgate Bar Mount.

Repeat for the left side.

Step 1 Tailgate Bar

Right Side

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P31 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 31Section 25 Secure Rear Corners of Fabric to Jeep Belt Rail

Step 1 Plastic Corner Tabs on Rear Window Step 2 Plastic Corner Tabs

Right Side Right Side

Step 1Tuck the plastic tab at the bottom right corner of the Rear Window under the Jeep belt rail, by rolling it up underneath the belt rail.

Repeat for the left side.

Step 2Tuck the plastic tabs at the bottom right corner of the top under the Jeep belt rail, by rolling them up underneath the belt rail.

Repeat for the left side.

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P32 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 32Section 26 Install Side Windows

Step 1Locate the Right Side Window, and orient it so that the zipper pull is at the top right corner. Zip the window halfway closed for now.

Repeat for left side.

Step 2Tuck the plastic angle strip along the front edge of the Side Window into the vertical channel in the front of the Rear Door Rail. The plastic angle strip and attached fabric must be rolled into place in the channel.

Repeat for left side.

Step 1 Step 2Side Windows

1

2

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P33 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 33Section 27 Install Side Windows (cont.)

Step 1

Step 2

Finish zipping the Right Side Window completely closed.

Repeat for the Left Side Window.

Tuck the plastic strip along the bottom edge of the Right Side Window under the Jeep belt rail, by rolling it up underneath the belt rail.

Repeat for the Left Side Window.

Step 1 Step 2Side Windows

When operating the vehicle without the Side Windows, remove the Rear Window for proper ventilation.

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P34 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Page 34Section 28 Folding the Top Down

Remove the Side Windows, and roll up the Rear Window. To roll up the Rear Window, remove the Tailgate Bar, unzip the sides of the window up to the top, and roll the window up from the bottom, being careful not to wrinkle it. Secure the rolled up window in place with the elastic straps at the top.

Release the windshield latches. Fold the front header back, keeping the fabric folded neatly. Push down on the spring catch lever to release the side bows. Release the #3 and #4 Bows by pulling on the spring catch knobs.

Lift the fabric and bow assembly and swing it back to the rear of the Jeep, resting the entire assembly on the top edge of the Jeep belt rail. Wrap the fabric around the bows, and tuck the #3 and #4 Bows under the fabric. Tuck fabric in around the edges.

Step 1 Step 2

1

2

3

4

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P35 - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Installation InstructionsSupertop NX Twill

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

BESTOP TWILL SOFT TOP LIMITED LIFETIME WARRANTYAs long as the original purchaser owns the vehicle upon which the top was originally installed.

For further information or request for warranty work, please contact Bestop Inc., Customer Service:Toll-Free: (800) 845-3567 Main: (303) 465-1755 E-mail: [email protected] Website: www.Bestop.com

Care and Maintenance of your Bestop ProductYour Bestop product is made of the finest materials available. To keep it looking new and for the maximum possible life, it will need periodic cleaning and maintenance.Fabric: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap.Bestop recommends using 303 CONVERTIBLE TOP Cleaning & Care Kit (part no. 30520) which is specially formulated to provide a total cleaning and protection system.Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a water-soaked cloth or sponge and a mild dishwashing detergent. Bestop recommends Bestop Vinyl Window Cleaner (part no. 11203-00), which safely cleans and protects vinyl windows and helps prevent UV damage.NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack. Cracks caused by misuse in cold temperatures are not covered under warranty.Zippers: Keeping zippers cleaned and lubricated with Bestop’s Zipper Cleaner (part no. 11206-00) will help prevent damage andkeep the zippers in smooth working condition. If a zipper opens behind the slider, the slider may have been spread apart. This problem can usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at first and test the zipper. If the zipper continues to remain open squeeze more firmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly.Water: Seeping through at the seams may be stopped by applying 3-M Scotchgard® on the inside of the seams. Rips inthe fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following theBondex® instructions.Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap doesbecome stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.

Damaged Slider - Jaws Spread Apart (sometimes broken)

Normal Slider - Jaws Parallel

We warrant our product to be free from defects in material and workmanship, for the terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specified. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.

What’s covered? All defects in materials or workmanship on Bestop Twill products. This warranty does not apply to other Bestop products. This warranty and any implied warranties including merchantability and fitness for a particular purpose, lasts as long as the original retail purchaser owns the vehicle upon which the product is installed. The warranty expires should the product be removed from the original vehicle or if the original vehicle is transferred to another owner. This warranty is not transferable.

What Bestop will do: During the warranty period as written above, Bestop shall, at its option, either repair or replace any defective product at no charge. Bestop will not pay for labor charges associated with installation or removal of the product. Should a specific product be discontinued, Bestop may, at its option replace the discontinued product with a current product or like product.

The Warranty does not cover: Damage, defect, or malfunction caused by misuse, abuse, accident, fire, improper installation, modification, improper or inadequate maintenance, or hazards, or acts of God. Incidental or consequential damages are not covered under this warranty. Some states do not allow exclusion or limitation, so this may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state.

Warranty Service: Retain your proof of purchase. Proof of purchase must accompany any warranty claim. A defective item should be returned to the place of purchase. Bestop’s Customer Service may be contacted for help determining whether a product is defective. Bestop Customer Service may be reached at 1-800-845-3567, or via e-mail at [email protected].

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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P35F - 54823 - Rev. D 0113 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Installation InstructionsSupertop NX Twill

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Glissière normale - Mâchoires parallèles

Glissière endommagée - Mâchoires écartées (parfois brisées)

Soin et entretien de votre produit BestopVotre produit Bestop est fabriqué des meilleurs matériaux disponibles. Il devra être nettoyé et entretenu régulièrement afin de maintenir son apparence neuve et pour une durée d’utilisation maximale.

Tissu : Le tissu doit être lavé régulièrement à l’aide de savon, d’eau chaude et d’une brosse à soies douces. Rincer à l’eau claire afin d’éliminer toute trace de savon. Bestop recommande l’utilisation de la trousse de nettoyage et d’entretien 303 CONVERTIBLE TOP (no de pièce 30520), laquelle est spécialement formulée pour fournir un système de nettoyage et de protection complet.

Vitres : Maintenir les vitres propres pour éviter de les égratigner. NE PAS utiliser une brosse sur les fenêtres. Laver avec un chiffon ou une éponge imbibée d’eau et d’un savon à vaisselle doux. Bestop recommande Bestop Vinyl Window Cleaner (no de pièce 11203-00), lequel nettoie et protégé les vitres de vinyle et aide à prévenir les dommages causés par les UV. NE JAMAIS ESSUYER LES VITRES ALORS QU’ELLES SONT SÈCHES. Prendre soin de bien enlever la neige ou le givre des vitres de vinyle parce qu’elles peuvent être égratignées facilement et peuvent fissurer à de basses températures. NE PAS rouler les vitres latérales ou arrière par temps froid. Les vitres deviennent dures et elles fissureront. Les fissures causées par une mauvaise utilisation par temps froid ne sont pas couvertes par la garantie.

Fermetures à glissière : Maintenir les fermetures à glissière propres et lubrifiées à l’aide du nettoyant Zipper Cleaner (no de pièce 11206-00) de Bestop aidera à protéger des dommages et maintiendra les fermetures à glissière en bon état de fonctionnement. Si une fermeture à glissière ouvre derrière la glissière, la glissière peut avoir été forcée au point de s’ouvrir. Le problème peut habituellement être réparé en utilisant des pinces ordinaires pour remettre les côtés parallèles. Remettre la glissière au bout de la fermeture à glissière, dans la position Ouverte normale. Serrer légèrement au début et vérifier le fonctionnement de la fermeture à glissière. Si la fermeture à glissière continue de rester ouverte, serrer plus fortement à l’aide des pinces et essayer la fermeture à glissière de nouveau. Répéter le processus jusqu’à ce que la fermeture à glissière fonctionne correctement.

Eau : Les infiltrations d’eau aux coutures peuvent être arrêtées par l’application de Scotchgard® 3M sur l’intérieur des coutures. Les déchirures dans le tissu peuvent être réparées grâce aux pièces thermocollantes Bondex®. Fixer les pièces thermocollantes à l’aide d’un fer à repasser sur l’intérieur du toit, en suivant soigneusement les instructions de Bondex®.

Boutons pression : Maintenir les boutons pression propres à l’aide de silicone pour empêcher les boutons pression de coller aux rivets. Si un bouton pression reste collé à un rivet, utiliser un tournevis et appliquer une FAIBLE PRESSION afin d’éviter d’endommager le bouton pression ou le tissu du toit.

GARANTIE À VIE LIMITÉE POUR TOIT CONVERTIBLE EN TISSU CROISÉ BESTOPAussi longtemps que l’acheteur initial possède le véhicule sur lequel le toit a été installé à l’origine. Nous garantissons que notre produit est exempt de défauts de matériaux et de fabrication, pour les modalités précisées ci-dessous, pourvu qu’il ait été utilisé de façon normale et entretenu de manière adéquate. Cette garantie s’applique à l’acheteur original seulement. Tous les recours sous cette garantie sont limités à la réparation ou au remplacement de tout article ou articles reconnus par l’usine comme étant défectueux pendant la période de temps spécifiée. Si vous devez faire une réclamation, vous devez d’abord appeler notre usine au numéro ci-dessous pour obtenir des instructions. Vous devez conserver la preuve d’achat et en transmettre une copie avec tous les articles retournés pour réparation sous garantie. À la fin des travaux de garantie, le cas échéant, nous vous retournerons l’article ou les articles réparés ou remplacés en port payé à l’avance. Les dommages à nos produits causés par les accidents, les incendies, le vandalisme, la négligence, une mauvaise utilisation, une mauvaise installation, les cas fortuits ou par des pièces défectueuses qui ne sont pas fabriqués par nous, ne sont pas couverts par cette garantie.

Qu’est-ce qui est couvert? Tous les défauts de matériaux ou de fabrication des produits de tissu croisé Bestop. Cette garantie ne s’applique pas aux autres produits Bestop. Cette garantie, et toute garantie implicite, y compris marchande et d’adéquation à un usage particulier, dure aussi longtemps que l’acheteur original au détail est propriétaire du véhicule sur lequel le produit est installé. La garantie expire si le produit est retiré du véhicule d’origine ou si le véhicule d’origine est transféré à un autre propriétaire. Cette garantie est incessible.

Ce que Bestop fera. Pendant la période de garantie décrite ci-dessus, Bestop réparera ou remplacera, à sa discrétion, tout produit défectueux sans frais. Bestop ne paiera pas pour les frais de main-d’œuvre associés à l’installation ou le retrait du produit. Si un produit spécifique est abandonné, Bestop peut, à sa discrétion, remplacer le produit abandonné par un produit actuel ou un produit similaire.

La garantie ne couvre pas : Les dommages, défauts ou dysfonctionnements causés par une mauvaise utilisation, l’abus, un accident, un incendie, une mauvaise installation, une modification, un entretien incorrect ou inadéquat, ou les dangers ou les cas de force majeure. Les dommages accessoires ou indirects ne sont pas couverts par cette garantie. Certains états n’autorisent pas l’exclusion ou la limitation, donc cela peut ne pas s’appliquer à vous. Cette garantie vous donne des droits légaux spécifiques, et vous pouvez également avoir d’autres droits qui varient d’une province à l’autre et d’un territoire à l’autre.

Service de garantie : Conserver votre preuve d’achat. La preuve d’achat doit accompagner toute réclamation. Un article défectueux doit être retourné à l’endroit de l’achat. Communiquer avec le service à la clientèle Bestop pour vous aider à déterminer si un produit est défectueux. S’adresser au service à la clientèle Bestop en composant le 1-800-845-3567 ou par courriel à [email protected] provinces et certains territoires n’autorisent pas les limitations sur la durée d’une garantie implicite, ou l’exclusion ou la limitation des dommages accessoires ou indirects, et il se pourrait donc que les limitations ou exclusions susmentionnées ne s’appliquent pas à vous. Cette garantie vous donne des droits légaux spécifiques, et vous pouvez également avoir d’autres droits qui varient d’une province à l’autre et d’un territoire à l’autre.

Pour de plus amples renseignements et demander une réparation, communiquer avec :Le service à la clientèle Bestop Inc. Sans frais : (800) 845-3567 Local : (303) 465-1755 Courriel : [email protected] Site Web : www.Bestop.com

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P35S - 54823 - Rev. D 0213 Installation Instructions - Supertop NX Twill © 2013 Bestop, Inc.

Installation InstructionsSupertop NX Twill

Vehicle Application:Jeep Wrangler Unlimited2007-currentPart Number 54823

Cuidado y mantenimiento de su producto BestopSu producto Bestop está hecho con materiales de la más alta calidad. Para mantener su aspecto nuevo y alargar su vida útil al máximo posible, necesitará limpieza y mantenimiento periódicos.

Tela: debe lavar la tela con frecuencia usando jabón, agua tibia y un cepillo de cerdas suaves. Enjuague con agua limpia para eliminar todos los residuos de jabón. Bestop recomienda utilizar el kit de limpieza y cuidado 303 CONVERTIBLE TOP (número de parte 30520), que está formulado especialmente para ofrecer un sistema de limpieza y protección total.

Ventanas: mantenga las ventanas abiertas para evitar que se rayen. ¡NO use cepillo para lavar las ventanas! Lave con un paño o esponja empapado de agua y un detergente suave para lavar platos. Bestop recomienda usar el limpiador de ventanas de vinilo Bestop (número de parte 11203-00), que limpia de manera segura y protege las ventanas de vinilo, además de ayudar a prevenir daños causados por los rayos UV. NUNCA LIMPIE LAS VENTANAS CUANDO ESTÉN SECAS. Tenga cuidado cuando limpie la nieve o escarcha de las ventanas de vinilo, ya que se rayan con facilidad y pueden agrietarse a temperaturas bajas. NO baje las ventanas laterales o la ventana de la parte posterior cuando haga frío. Las ventanas pueden ponerse rígidas y agrietarse. Esta garantía no cubre las grietas causadas por mal uso en temperaturas frías.

Cremalleras: conserve las cremalleras limpias y lubricadas con el limpiador de cremalleras Bestop (número de parte 11206-00), que ayuda a prevenir daños y mantiene las cremalleras en óptimas condiciones de funcionamiento. Si la cremallera se abre detrás de la corredera, es posible que las mordazas de la corredera se hayan separado. Por lo general, este problema se repara fácilmente con un par de pinzas comunes para volver a poner los lados en paralelo. Regrese la corredera al extremo de la cremallera en la posición abierta normal. Apriete un poco al principio y pruebe la cremallera. Si la cremallera sigue abierta, apriete con mayor firmeza con las pinzas y vuelva a probar la cremallera. Repita este procedimiento hasta que la cremallera funcione correctamente.

Agua: para eliminar la filtración de agua por las costuras, aplique cinta Scotchgard® de 3-M en la parte interior de las costuras. Los rasgones de la tela pueden repararse con parches Bondex® que se aplican con plancha. Planche los parches en el interior de la capota, siguiendo con cuidado las instrucciones de Bondex®.

Broches: conserve los broches limpios y lubricados con silicona para evitar que se peguen a los corchetes de encaje. Si un broche se queda pegado a un corchete, use un destornillador y CON CUIDADO separe las dos piezas para evitar daño permanente al broche o a la tela de la capota.

Corredera normal: Mordazas paralelas Corredera dañada: Mordazas abiertas (a veces, rotas)

GARANTÍA LIMITADA DE POR VIDA DE LA CAPOTA DE TELA ASARGADA BESTOPSiempre que el comprador original siga siendo dueño del vehículo en el cual se instaló originalmente la capota.

Garantizamos que nuestro producto estará exento de defectos en materiales y mano de obra, durante los plazos que se especifican a continuación, siempre que se le haya dado el uso normal y el mantenimiento adecuado. Esta garantía aplica únicamente al comprador original. Todos los recursos previstos en esta garantía se limitan a la reparación o sustitución de cualquier elemento o elementos que la fábrica determine que presentan defectos dentro del período especificado. Si desea presentar una reclamación de garantía, primero debe llamar a nuestra fábrica al número que se indica a continuación para recibir instrucciones. Debe conservar el comprobante de compra y enviar una copia con los artículos devueltos para reparación de garantía. Al término del trabajo de garantía, si lo hubo, devolveremos el o los artículos reparados o sustituidos a su domicilio con flete prepagado por usted. Esta garantía no cubre los daños que sufran nuestros productos a causa de accidentes, incendio, vandalismo, negligencia, errores de instalación, mal uso, causas de fuerza mayor, o que sean provocados por partes defectuosas que no fabricamos nosotros.

¿Qué cubre esta garantía? Todos los defectos en materiales y mano de obra de los productos de tela asargada Bestop. Esta garantía no aplica a otros productos de Bestop. Esta garantía y todas las garantías implícitas, incluidas las de comerciabilidad e idoneidad para un fin determinado, estarán vigentes vdurante todo el tiempo que el comprador original del producto siga siendo dueño del vehículo en el cual está instalado el producto. La garantía caducará en caso de que el producto se retire del vehículo original, o si el vehículo original se traspasa a otro propietario. Esta garantía no es transferible.

Lo que Bestop hará. Durante el período de garantía especificado anteriormente, Bestop, a su elección, reparará o sustituirá los productos defectuosos sin ningún costo para el cliente. Bestop no pagará los gastos de mano de obra relacionados con la instalación o retiro del producto. En caso de que se llegara a descontinuar un producto específico, Bestop puede, a su elección, sustituir el producto descontinuado con un producto actual o semejante.

La garantía no cubre: Daños, defectos o fallas de funcionamiento causados por mal uso, abuso, accidente, incendio, errores de instalación, modificación, mantenimiento incorrecto o insuficiente, o por riesgos o causas de fuerza mayor. Los daños incidentales o resultantes no están cubiertos por esta garantía. En algunos estados no se permiten exclusiones o limitaciones, por lo que esto puede no ser aplicable a usted. Esta garantía le confiere derechos legales específicos, y también puede tener otros derechos, los cuales varían de un estado a otro.

Servicio de garantía: Conserve su comprobante de compra. Toda reclamación de garantía debe ir acompañada del comprobante de compra. El artículo defectuoso debe devolverse al lugar de compra. Puede consultar al área de Atención a clientes de Bestop para que le ayude a determinar si el producto tiene defectos. Para comunicarse con un representante de atención a clientes de Bestop, le agradeceremos llamar al 1-800-845-3567, o escribir por correo electrónico a [email protected].

En algunos estados no se permiten limitaciones respecto a la duración de las garantías implícitas, ni la exclusión o limitación de los daños incidentales o resultantes, por lo que las limitaciones o exclusiones anteriores pueden no ser aplicables a usted. Esta garantía le confiere derechos legales específicos, y también puede tener otros derechos, los cuales varían de un estado a otro.

Para obtener más información o solicitar un trabajo de garantía, comuníquese con:Bestop Inc., Atención a Clientes Número para llamar sin costo: (800) 845-3567 Conmutador: (303) 465-1755 Correo electrónico: [email protected] Sitio Web: www.Bestop.com

Corredera normal - Mordazas paralelas

Corredera dañada - Mordazas abiertas (a veces, rotas)