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Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

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Page 1: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Vehicle Suspension Explained by Bond Graph Modeling

Justin OteroME270

CSUS MSME Program Fall 07

Page 2: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Topics

Objectives

Vehicle Suspension Overview

Bond Graph Models

Results

Conclusion

Page 3: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Objectives

Model Vehicle Suspension in CAMPG, MATLAB and SIMULINK.

Come up with Design parameters to optimize vehicle ride quality.

Page 4: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Vehicle Suspension

The suspension represents an important part of the ride quality.

Without suspension, a vehicle acts in a stiff and uncomfortable way.

Suspension system consists of a spring, a damper and the tire.

By creating a system model, a car manufacturer is able to see how the stiffness of the springs affects the ride experience.

Page 5: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Vehicle Suspension

Typical Diagram of a Vehicle Suspension systemPicture from www.Britannica.com

Page 6: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Suspension Diagram

Vehicle Mass, M1

Spring, k1Damper, b

Tire Center/Mass, M2

Ground

Tire w/Air, k2

Page 7: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Bond Graph Model

SF 0

C:1/k2

1

I:M2

SE:M2g

0

1

C:1/k1 R:b

1

SE:M1g

I:M1

Page 8: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Results

This model simulates a vehicle with a mass of 1600kg hitting a bump traveling around 12.5m/s.

Values for the design criteria:Tire spring constant, k1 = 650kN/mSuspension spring constant, k2 = 250kN/mSuspension damper constant, b = 10,000kg/s

The first graph shows how the tire compresses, then the suspension takes affect and buffers the impact.

The second graph shows how the vehicle body reacts as the suspension compresses at first, then returns to normal.

Page 9: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

From these graphs, it’s seen that the tire compresses no more than 3cm and the total vertical distance the vehicle is displaced is no more than 10cm.

Page 10: Vehicle Suspension Explained by Bond Graph Modeling Justin Otero ME270 CSUS MSME Program Fall 07

Conclusion

The bond graphs came out well with no causality issues and could be used to understand how a vehicle suspension system works.

Some other aspects could have been modeled in more detail (i.e. newer suspension systems contain sensors for traction control), and some variables (i.e. mass) were taken as estimates.

Due to time restrictions, other aspects that play a role in vehicle handling like the engine, transmission, brakes, steering and vehicle rotation had to be left out.