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VERTICAL PLATFORM LIFT
SB200
SB200 Assembly instruction
(Translation from the Original Lithuanian manual)
BARDUVA
Liepkalnio str. 61, LT-02120, Vilnius, Lithuania
Tel.: +370 5 2310770
Fax: +370 5 2310773
Email: [email protected]
www.barduva.eu
Revision No.
2.0/16-02
Manual code 200-1-EN-2
Date 2013 07 01
1.1 Possible hazard situations 5
1.2 Electrical hazard 5
1.3 Personal safety equipment 5
3.1 Device installation 7
3.2 Tools for installation 7
4.1 Unpacking 8
4.2 Bottom frame assembly 8
4.3 Assembly of the guide rails 8
4.3.1 Guide rails fixing to the bottom frame 8
4.3.2 Extension of the guide rails 9
4.3.3 Top crossbar installation and leveling of the guide rails 10
4.3.4 Set assembly of the emergency lowering hand crank and stop button 12
4.3.5 Pit prop assembly 14
8.1 Structure of floor control system 21
8.2 Door control board V3.21 and higher version 22
8.3 Setting the door control board 23
8.3.1 Combinations of the door control board for the floor 24
8.3.2 Setting the door opening zone switch combination 24
8.4 Description and location of components on the platform 25
8.5 Description of the main control board on the platform 25
8.6 Safety circuit operation 27
8.7 Description of the distribution unit for 3 phase power supply 29
8.7.1 Description of terminal blocks 30
8.8 Description of the distribution unit for single phase power supply 32
15.1 Functional check 44
15.2 Plates under and over the doors 44
Prior starting the assembly of the platform lift and during installation, it must be taken all necessary actions
to avoid dangerous and hazardous situations to the persons or the environment.
The platform lift installation must perform skilled personnel. This personnel have to be informed of the
instructions given in this manual and also have to be familiar with national statutory regulations for safety
and general prevention of accidents at each country by domestic laws.
Work at height: corresponding safety measures have to be taken to guarantee the safe work at
height. Depending on the domestic laws use appropriate hoisting equipment, etc. ladders, scaffolds,
scissor lift or other;
Heavy parts: some of the platform lift parts are heavy, so it is important to lift it up by two persons or
in some cases use hoisting equipment;
Danger zones: secure the assembly area and area near it with signs and / or other warning signs,
restriction materials; Falling things: never work under the platform, if there is a person already working on it. Before
entering the shaft make sure that shaft components are fixed properly;
The electrical shock possibility in the machine room and / or near the lift parts having electrical components!
All the electrical instalation work have to be carried out by skilled personnel, as stated in the domestic laws
in each country in order to avoid the accidents.
Machine room cover have to be closed and locked all the time, when the work in the machine room is
finished and / or technicians are not near the machine room.
Personal safety equipment: safety shoes, gloves, helmet, safety glasses, and earplugs, clothes.
It is very important to use personal safety equipment during the instalation and also using the instalation tools and machines to avoid or at least reduce personal injuries.
Storage of the material should not take place in high humidity environments. Doors should be stored within
temperature -25 to 55° C. The storage area should be dry and free of dust. The periodical checks of the
packed components, for possible existence of condensed water or damaged packaking can help to protect
the material.
Before mounting the platform please check the mounting place for quality.
Measure hight and width of lifting platform mounting place and check if the level of walls does not have
inclination into the shaft. Also measure the horizontality of mounting ground and dimensions of pit (if
intended) for lifting platform lower case.
Automatic or self-raiser for moving the lift platform.
Weights (475 kg) for testing static and dinamic load of platform.
Perforator Electrical drill Drill kit for metal construction Drill kit for concrete construction Level Electrical cable extender Multimeter Accumulator drill with adjustable tightening torque
Head kit for electrical drill Electrical disc saw with disc kit Laser distance meter (15 m) Plumb-line (plumb-line length depends on lift hight shaft)
Nylon rope Knife Hammer Pencil Tape-measure 5 m Screwdriver kit Adjustable torque wrench (20 Nm to 200 Nm) Head kit for torque wrench.
Device for rivet Wrench kit Flat file Oval file Two pieces of clamps
Carefully unpack all the components. In order not to scratch the painted surfaces work carefully in pairs.
Thoroughly check the consignment for any possible damages or missing parts right after reception. If there
are any problems regarding the consignment notify the manufacturer in written about it. Complaints
received long time after the reception of the consignment will not be accepted.
First of all, check the travel distance and dimensions of the shaft or the ventage in the floors. Make sure if it
is solid material under the floors to fix the platform in stable possition. If the platform lift will be installed in
the shaft, check if the walls of the shaft have not the inclination into the shaft.
1 Check on which side have to be the guide rails;
2 Put the bottom frame into the pit;
3 Plumb from the top landing and check that the plumb does not run into the shaft;
4 With spirit level check the horizontality of the bottom frame, if necessary level the frame;
5 Drill holes of Ø12 and depth of 130 mm in the concrete floor for anchors (expansion bolts);
6 Fit the expansion bolts and fix the bottom frame to the floor.
Pos. Job description 1 Put the guide rails in the bottom frame corner where are predrilled holes to fix it;
2 Screw the guide rail to the bottom frame using the bolts (ST6.3x13);
Guide rails could be heavy depending on lift height so we suggest carrying the guide rails by two persons!
Bottom frame
Plumb
Spirit level Guide rail side of the bottom frame
ATTENTION: In pursuance with guide rails extensioning be careful of the falling parts!
1 Depending on the guide rail which is already installed in place, choose another part of the guide rail. The left side guide rails are marked L0; L1; L2; etc. respectively from bottom to top. The right side guide rails marked R0; R1; R2; etc. respectively from bottom to top;
2 Fit next guide rail piece on the one which is below, make sure that the fixers fitted in place;
3 Hammer in the lock pins, screw in and tighten the bolts;
Bolts (ST6.3x13)
Anchor Ø12/100
1 Place the crossbar in position on middle bolts;
2 Put the top crossbar in place screw in and tighten 4 bolts;
Fixers
Lock pins
Bolts
Bolts
Top crossbar
Fixing points for top crossbar
Pos. Job description 1
Fit the angle bracket on top of the crossbar on both sides of the guide rails, as shown in the picture below;
2 Mark and drill holes of Ø12 and depth of 130 mm for expansion bolts;
3 Fix the angle bracket and tighten it to the wall;
4 Drop the plumb lines down and check if the guide rails are in level, if not adjust it;
5 When the guide rails are in level drill and fix it with 3.2x8 rivets in 4 places (as shown in the picture)
3 When guide rails and the top crossbar are in level and fixed. Check the position of the guide rails below, if necessary level it;
4 Depending on the installation place the middle connection plate of the guide rails can be situated from the inside of the shaft and from the outside of the shaft;
5 Middle connection plate from outside of the platform lift shaft:
a) a) Fit the middle connection plate in place tighten the screws; b) b) Bend the tongue into the shaft;
6
Middle connection plate from inside of the platform lift shaft: a) Fit the middle connection plate in place and tighten two screws; b) Drill Ø3.2 four holes and rivet with 3.2x8 rivets; c) Remove two screws placed at the beginning;
Angle bracket
Top crossbar
Anchor Ø12/100
Middle connection plate from outside shaft Middle connection plate from inside shaft
1 Fix the angle bracket to the wall, over the assembled middle connection plate,using the Ø12 anchors;
2 Check, if the guide rails are in level with the plumb;
3 Drill Ø3.2 holes and rivet with 3.2x8 rivets the angle bracket to the middle connection plate;
4 The angle brackets have to be fixed to the wall and after that revited over each middle connection plate.
1 Fit the angle bracket with bearing on the side of the bottom floor door’s;
2 Screw this angle bracket with two screws;
3 Unbend the angle plate, which purpose is to fix the stop button in the shaft;
4 Fit in the hand crank set delivered in one piece;
5 Screw in and tighten four screws;
6 AFTER the bottom door assembly insert the hand crank, as shown in picture below;
Middle connection plate
Tongue
Angle bracket with bearing
Hand crank set
Rivets Ø3.2x8
Bolts should be removed, after fixing with rivets
7 Fit in the screw through the already predrilled hole and using the nut tighten it;
8 Push the limit ring as close to the angle bracket with bearing and tighten with allan key the limit ring;
9 Fix the stop button on the steel plate, on the side of emergency hand crank, at the bottom of the shaft;
Hand crank
Hand crank
Limit ring
Angle bracket with
bearing
Pit prop activating handle
Plastic connectors
Mechanical STOP mechanism (shown above) is always mounted on the left guide rail (looking from inside the platform)
1 Fit the pit prop tube so, that the tube would cover the pit prop holding finger;
2 Open the pit prop and rivet the angle bracket plate with 3.2x8
Pit prop holding finger
Pit prop tube
Pit prop tube covers the holding finger
Electrical safety switch
STOP button in the shaft
Angle bracket plate
1 Prepare a stable supports for horizontal part to protect safety switches underneath the platform;
2 Put the horizontal part of the platform on the ground in the shaft;
3 Cover the horizontal part of the platform in order not to damage the surface;
4 Put the vertical part of the platform between guiderails;
5 Insert the guide slides and screw the bolts in;
6 Lock it with lock pin and tighten the bolts;
ATTENTION! Screw the bolts tight but not overtighten.
Platform’s horizontal part
8 Put the corner profile to the guide rail, so that the widest side of the corner profile would be on the widest side of the guide rail
7 Match the holes of the vertical part of the platform with the horizontal part of the platform which is laying on the ground and screw the bolts and tighten;
Bolts and washers
Lock pin
Bolts M8x25
1 Drill Ø4 holes and rivet with 4x10 rivets in two/three places the corner profile to the guide rail
Aluminium corner profile
Guide rail
Aluminium corner profile fitted in place
50 mm height
aluminium profile
Rivets Ø4x10
2 Put the door close to the widest side of the guide rail;
3 Check, if the gap in the door frame is in level with the aluminium corner profile;
4 Push or pull the door’s to the side where gap of the door frame is, until it would fit with corner profile;
5 Adjust the doors in level
6
Drill Ø5 mm holes from outside of the shaft through the guide rail in the prepared places on the door‘s; Recommendation: drill for one hole in top and bottom positions and tighten it. Check the level of doors and drill and tighten the rest of the holes.
7 Fix the threshold of the doors to the floor at each floor.
Door frame
Gap in door frame
Aliuminium corner
profile
Door’s fitted in place
1 Insert drive screw through the hole in the top crossbar plate;
2 Insert the plastic washer till the plate;
3 Put on the top nut; Note: there are point markings on nut and screw top to match assembly correctly. Recommendation: hammer the pin into the nut first on solid ground.
4 Hammer the pin through nut and screw till it’s final position.
5 Fit the screw into the drive nut on the platform and start to turn the screw; NOTE! Be carefull then mounting the screw into the drive nut not to damage it as depending on screw length it could be very heavy.
6 Lift up the safety nut till its position as shown in the picture below;
7 Continue to turn the screw till it’s final position;
8 Turn the screw until the holes in the screw and the oblong hole in the bottom pipe matches;
9 Put the pininto the nut and tighten it
Top nut
Lock pin
Plastic washer
Drive screw
Top crossbar plate
Bottom pipe
Drive screw
Hole in the screw
Lock pin
Safety nut electrical switch
Safety nut
Safety nut correct position marker
Screw
10 If the screw is devided in several pieces put one in each other;
11 Connect the screw pieces with double lock pins;
12 MAKE SURE, that thread is correctly joint and pins are not left out of the holes
On detail B it is shown the correct pins positioning (gaps of pins should be in oposite directions)
Outter lock pin
Inner lock pin
The machine room in standard situated at the bottom floor door‘s on the side of the guide rails. The machine room is closed with the cover and locked with two locks.
Components of floor control system are located in top part of door frame. Each floor has its own control
system located in same area.
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Each door control board with version V3.1 or higher can be setted up by DIP switches SW1 and SW2.
DIP switch SW1 sets up the door control board for which floor it will be used. DIP switch SW2 sets up the
door opening zone switches combinations, according to which the doors will be opened on appropriate
floor.
Setting up wrong combination of the DIP switches (SW1 or SW2) will affect the opening of the lock!
X22 Power & Safety out
Connection for the grey cable going to the upper floor door‘s control board;
X21 Power & Safety in Connection for the grey cable coming from the main controller or from the lower floor door‘s control board;
SW2 Floor Dip switch for setting the door opening zone combination;
X12 Ext. Outputs Connection for automatic door opener control; For opening door’s the signal from the system is empty NC contact;
SW1 Floor Dip switch for setting the door control board for the corresponding floor;
X17 Add. Power Additional 24 V dc power supply input for lock;
X18 Add. Power Additional 24 V dc power supply output for lock (to upper floor);
D9; D10; D11 24V; 3.3V; 5V Indication of the power on the board. When all three LEDs light it means that the power is coming to the board;
X1; X2 CAN2; CAN1 Connection for the bus cable coming from the main controller or from the lower floor door‘s control board;
J1 CAN Terminator Bridge connection for the CAN cable connection;
J2 Door lock Bridge connection for door contact in safety circuit;
X16 Button Call button connection;
X19 Lock Connection for the lock and door contact;
X20 Door sw
Depending on the type of DIP switch used, can be such combinations for setting up the door control board:
The most important is to set up the pins of DIP switch, that correspond with the lines of the table
1st
floor
4th
floor
2nd
floor
5th
floor
3rd
floor
6th
floor
It is very important to set up the correct combination on the door control board (SW2) for door opening
zone:
Power supply voltage.....................................................................................+22..+28 V
Current consumption in idle mode with closed lock and lighting....................less than 0.5 A
Maximum current consumption of external devices connected to the board.....less than 9 A
Operating temperature....................................................................................-20..+60 ºС
When the voltage supply is below the +22 V the movement of the platform is being blocked
(4) – Platform’s keyboard
(2) – Screw
(3) – Solenoids
(9) – Travelling cabel fixing place
(10) – Travelling cabel in plastic chain
(1) – Over travel, reference point and door zone opening switches
(6) – Drive nut
(7) – Safety nut
(14) – Safety nut electrical switch
(8) – Main control board
(16) – Loudspeaker
(17) – Battery
(19) – Safety brakes test button
(18) – Safety edge electrical swithces
(13) – Freguency converter
(15) – DC voltage power supply unit
(5) – Main contactor
(12) – Relay
(11) – Terminal blocks
View of main control board
Safety circuit in platform lift SB200 is a protection system of unauthorized platform movement for end users and service personal as well. It is a requirement in industry standarts of safety system availability. The principle of safety system protection is related with disconnection of any switch in entire safety circuit (STOP button, switch connected to perimeter of the platform, lower and upper emergency limit switchs and etc.) therefore movement of platform (frequency inverter) will be stoped immediately.
Safety circuit interruption is fully independent from control system status. It is
connected on independent electrical circuit. Control system is not able to prevent safety
circuit interruption.
Positive pole in safety circuit comes from contact 2 on X29 connector through F12 fuse in main controller board SB200. Further safety circuit goes through:
1. STOP button in platform X29 connector
2. Obstacles switch 1 under platform perimeter X30 connector
3. Obstacles switch 2 under platform perimeter X31 connector
4. Obstacles switch 3 and 4 under platform perimeter X32 connector
5. Platform front cover switch X33 connector
6. Overload switch X34 connector
7. Upper over travel limit switch X35 connector
8. Lower over travel limit switch X36 connector
9. Transition to distribution unit with X37 connector
9.1 Transition out of distribution unit terminal K14 to door controller
9.1.1 Input to door controller connector X21
9.1.2 Transition through connector X20 of door controller
9.1.3 Transition through closed doors relay contacts
9.1.4 Output of X22 connector to upper floor door controller
9.1.5 Circuit return to distribution unit terminal K15 out of top floor door controller
9.2 Activation switch of platform mechanical stop inside the shaft
9.3 STOP button inside the shaft
9.4 Transition of terminal K16 to contact 8 in X37 connector
10. Transition to relay RL3 on main controller board SB200. In occasion of safety circuit interruption
relay R3 breaks the starter KN1 as a result disconnecting the frequency inverter from power supply.
11. Controlled transitor key Q21 on board SB200 bypassing J3 jumper.
In process of servicing or repair of platform lift SB200 safety circuit may be temporarily
bridged up to relay RL3 with jumper on main controller board contact J2.
Diagnostics of safety circuit breaking problems could be performed with help of measuring voltages in
safety circuit points and connectors located above. Diagnostics could be also performed with special
diagnostics module or using computer through diagnostic connector on board SB200.
The distribution unit, in standard, is always in the bottom door frame. The position of the distribution unit do
not depend on the power supply, if it is single or three phase. The place for electrical supply cable is at the
bottom landing on guide rail side, that it would be convenient and safe to enter into the door frame and
connect to distribution unit‘s terminals.
[3]-Terminal blocks
[1]-3 poles main switch – A1
[4]-RCB unit for shaft light – A2
[5]-Shaft light relay – RL4
Distribution unit fixing points
Distribution unit fixing points
1 A1 3 poles main switch To connect input power supply phases (lines)
2 K1; K2; K3; Bottom terminal blocks Ground and neutral terminals for input power supply
3 K4...K25 Terminal blocks To connect the travelling cable
4 A2 RCB unit for shaft light To connect cable of the shaft light
5 RL4 Shaft light relay To connect control signal for shaft light
Terminal blocks are used to make an easier connection of the cables at the distribution unit. Below are the
descriptions of terminal block contacts. Explanation of terminal blocks below is for six stop platform lift. The
terminal block contacts from K17 to K22 can be taken out depending on the number of stops, etc. two stops
platform lift will have only K17 and K18 terminal block contacts and K19…K22 will be taken out.
(1) (2) (3) (4) (5) (6) (7) (8) (9)
1 K4; K5 +24 Vdc + 24 V dc power supply to the lowest door controler connection X17 and diagnostic module HMI from main board on platform.
2 K6; K7 GND Ground for door controlers‘ connection X17 and diagnostic module HMI from main board on platform.
3
K8 RT (brown)
RS232 communication cable between main board on platform and diagnostic module HMI.
K9 TX (white)
K10 GND
4 K11 CAN H
K12 CAN L CAN communication cable between main board on platform and the door controlers. K13 GND
5
K14 ESC8IN Safety circuit coming from platform and going to the door controlers
K15 Safety circuit coming from door controlers and going to pit
K16 ESC9IN Safety circuit coming from pit and going to the platform
6 K17 ... K22 LAND1IN ... LAND6IN Signals from door opening zone switches.
7 K23 GND Ground for the lowest door controler connection X21
8 K24 +24 Vdc + 24 V dc power supply to the lowest door controler connection X21
9 K25 free Not used
(1) (2) (3) (4) (5)
1 K1 PE Connection for power supply ground wire
2 K2; K3 N Connection for power supply neutral wire
3 A1 3 poles main switch to connect power supply phases (lines). Rating - C25
4 A2 RCB unit for connection shaft light. Rating – C6, 30 mA.
5 RL4 To connect control signal from main board on platform to control shaft light
The distribution unit in case of single power supply is also at the bottom landing door frame. The marking
and meaning of the terminal block contacts from K4 to K25 are not changed and are the same as described
in section 7.5.1. The place of diagnostic module HMI also is the same. The differences between the
distribution unit of 3 phases and single phase power supply are described below:
1 K4 ... K25 The purpose of each terminal block is the same as described in section 7.4.1
2 RL4 To connect control signal from main board on platform to control shaft light
3 K2 N
To connect shaft light cable. N – neutral; L – Line; K3 L
4 A1 Main switch for power supply. RCB unit with ratings – C25, 30 mA. 1 contact – L (line); 2 contact – N (neutral)
5 K1 PE (GND) To connect ground wire of main power supply cable
(1) – Terminal blocks
(2) – Relay
(3) – Terminal blocks
(4) – RCB unit
(5) – Terminal contact K1
1 Put in 50 mm height aluminium profile;
2 Fit in the side wall panels;
3 If it is a glass panel make distances even from both sides;
4 Check the distance from the safety edge of the platform till the corner profile of the shaft, it should be not less than 8 mm;
Aluminium profile 50 mm height
5 Drill the with Ø 3.3 ÷ 3.5 drills and rivet with Ø 3.2x8 rivets the panels;
6 Drill with Ø 4 drill and rivet with Ø 4x12 rivets on the guide rail side;
7 Drill with Ø 3.3 or 3.5 drills and rivet with Ø 3.2x8 rivets on the opposite side of the guide rails;
8 Each side of the panel have to be rivetted not less than 4 rivets, totally not less 8 rivets for each panel;
9 Continue with the assembly and fixing of the side walls of the shaft;
Recommended amount of rivets on one side of the panel – 6 rivets
Distance from corner profile to the safety edge of the platform from 9 – 11 mm
Distance from corner profile to the safety edge of the platform from 8 – 10 mm
Safety edge of the platfrom
Aliuminium corner profile
Steel panel or glass panel
1 Before starting the ceiling assembly fix the „U“ form profile 20 x 20 on the last panel;
2 Fit the ceiling holding „U“ form profile 20 x 20 on the long side of the shaft and rivet it with Ø 3.2x8 rivets;
3 Make the same on the opposite side;
4 Fit in the ceiling parts;
5
Check that the ceiling parts with pre-fitted lamps would be at the center of the shaft; the configuration of ceiling parts for the standard platform dimensions should be: - 3 blind parts; - 1 part with spot lights; - 3 blind parts; - 1 part with spot lights; - 3 blind parts;
6 The distance between the ceiling parts should be about 13 mm, for standard platform dimensions;
7 Rivet the ceiling’s parts at the middle on each side with one rivet of Ø 3.2x8;
“U” form profile 20 x 20 to cover the top of the last panel
Last panel of the shaft
Ceiling’s “U” form profile 20 x 20
Ceiling’s part
Spot light
Distance between the ceiling’s parts about 12 mm
(with standard platform)
1 The bottom over travel and reference point (bottom floor stop position) activation ramps are on the same fixing tube;
2 Fit in on side of the tube, after that fit in other end of the tube by pressing downwards between the guide rail’s edge closest to the back wall;
3 When the platform is at the bottom floor the over travel and reference point activation ramps should be adjusted;
Reference point activation ramp (bottom floor position )
Bottom over travel activation ramp
Bottom door opening zone ramp Fixing tube
Bolts for fixing and adjustment of activation ramps
4 Depending on the number of the floors, all other activation ramps should be placed and adjusted;
5 The top over travel activation ramp should be placed and adjusted about 3 cm above the top stop position.
1 LS8 Bottom over travel electrical switch
2 LS1
Top over travel electrical switch. This switch contains two groups of electrical contacts used for double action of the switch. If platofrm over travels and activates upper limit switch the platform stops and it can move ONLY downwards. If activated the upper emerg. limit switch the platform can be moved only in manual mode.
3 LS2 Reference point switch. To set up the bottom stop position of the platform.
4 LS9 First floor door opening zone electrical switch.
5 LS10 Second floor door opening zone electrical switch.
6 LS11 Third floor door opening zone electrical switch.
7 LS12 Fourth floor door opening zone electrical switch.
8 LS13 Fifth floor door opening zone electrical switch.
9 LS14 Sixth floor door opening zone electrical switch.
(1) – Bottom over travel switch LS8
(2) – Top over travel switch LS1
(3) – Reference point switch LS2
(4) – First floor door opening zone switch LS9
(5) – Second floor door opening zone switch LS10
1 Change the paltform lift working mode from „Normal“ to „Maintenance“ – by taking out the jumper X13 on the main control board situated on the platform;
2 The bottom stop position is adjusted by reference point switch and have to be adjusted prior programming the floors;
3 Step on the platform; 4 Drive up till nearest floor level; 5 Stop the platform at the floor level; 6 Make sure that the platform is at the correct floor level; 7 Press STOP button on the platform; 8
Press the corresponding floor button on platform’s keyboard and hold it for 30 seconds or until the indication LED of this pressed button changes the lighting color;
9 Repeat the steps from 3 to 5 untill all the floor levels are programmed;
10 When the programming is finished switch to „Normal“ mode;
11 Check the functions of the platform lift;
1 Put profile corner on the shaft frame as shown in ( pictures 1a and 1b)
Picture no. 1a Picture no. 1b (view from top of platform)
2 Drill with Ø 4 drill and rivet with Ø 4x12 rivets to conect over corners sides (picture 2);
3 Drill with Ø 4 drill and rivet with Ø 4x12 rivets on the guide rail side to fix top profile (pictures 3a and 3b)
4 Put in 50 mm height aluminium profile on the frame of lift and start to mounting panels (picture 4);
5 Fix the panels with the aliuminium profiles (picture No. 5)
First panel is always with the hole for STOP button in the pit ( see picture No. 5)
1 The platform’s front cover consists of four independent pieces and only the middle cover is supplied with locks. This middle part cover done for maintenance purpose;
2 Assemble the platforms front cover;
3 Recommendation: start fit and tighten cover parts from the left and right hand sides, after that the top part of the cover and finally, the middle part of the cover.
4 Fit the handrail and fix it with two screws;
Cover’s left hand side part
Handrail
Handrail fixing bolts
Cover’s right hand side part
Cover’s middle part
Cover’s top part
1 Make sure that the trailling cable and cables between the doors are properly tightened to prevent them from getting jammed or hook on to moving platform;
2 Check that all emergency stop buttons are working;
3 Run the platform lift to all landings and check that the platform stops at correct position and if the doors opens / closes; If the doors are supplied with automatic door opener, check it’s operation;
4 Press down the safety edge at different points during movement of the platform. The platform lift have to stop immediately;
5 Check the operation of the locks; 6 Check the overtravel swiches; 7 Check the pit prop;
1 Fit the cover plate under and over the doors and rivet it with Ø3.2x8 rivets in three places;
Steel panel
Cover plate under or over the doors
Installation place:
Country:
Postal code Town:
Street: No.
Lift number:
Check mark Remarks
o Screw condition ________________
o Safety nut distance ________________
o Functioning of motor brake ________________
o Functioning of motor ________________
o Emergency light ________________
o Emergency alarm ________________
o Sensitive safety edge (control panel) ________________
o Sensitive safety edges (platform floor) ________________
o Accumulator ________________
o Emergency stop ________________
o Functioning of door opening zone devices ________________
o Means of attachment ________________
o Trailing cables ________________
o Over travel limit switch positions (adjusted) ________________
o Door opening zone plates ________________
o Emergency stop at shaft bottom ________________
o Door contacts ________________
o Closing functions ________________
o Locking functions ________________
o Call buttons ________________
o Pit prop ________________
o Overload ________________
o Dynamic test (maximum load + 10% kg.) ________________
o Static test (maximum load + 25% kg.) ________________
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Instalation company:
Date: Telephone:
Installer:
Signature:.................................................................
Installer:
Signature:.................................................................
Installer:
Signature:.................................................................
