Government Polytechnic for Women, Faridabad

Lesson Plan

Name of Faculty : VF-I (Theory / Practical)

Discipline : Mechanical Engineering

Semester : 6th

Subject : Automobile Engineering

Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)

Work Load (Lectures / Practical) per week (in hours): Lectures-03, Practicals-02

WEEK THEORY PRACTICAL

Lecture Day

Topic(Including Assignment / Test)

Practical Day

Topic

1st 1st 1.Introduction Automobiles and its

development

1st 1.Fault and their remedies in

Battery ignition system

Magnetic ignition system

2nd Various types of automobiles manufactured in India

3rd do 2nd do

2nd 4th Layout of chassis

Types of automobile and layout of chassis

3rd 2. Demonstration of Head light model Wipers Indicators

5th Power System Fuel system for petrol

and diesel engines including multipoint fuel injection (MPFI) Common rail direct

4th

do

injection (CRDI)

6th Fuel injectors and nozzles

3rd 7th Comparison of MPFI with carburetor system

5th 3. Demonstration of AC pump SU pump Master cylinders

8th Concept of double overhead cam and single overhead cam

6th do

9th do4th 10th Twin cam 16 valve technology

in 4 cylinder engine 7th

do

11th 3.Transmission System Clutch- Function Constructional details of

single plate and multiplate friction clutches

8th

do

12th Centrifugal and semi centrifugal clutch

Hydraulic clutch Gear box- function

5th 13th Concept of sliding mesh and constant mesh

Synchromesh gear box Torque converter and

overdrive

9th 4. Demonstration of Rear axle Differential Steering system

14th Types of drives- front wheel, Rear wheel and Four wheel

Function of propeller shaft

10th

do

15th Universal joint Differential Different types of rear

axles and front axles

6th 16th Wheels and tyres Types of wheels Types and specifications

of tyres used in Indian vehicles

11th

do

17th Wheel balancing

MPFI,CRDI, nozzles

12th

do

18th Clutch- function ,types Gear box- types, function

Drives, wheel and tyres-types 7th 19th 4.Steering System

Function and principle of Ackerman and Davis steering mechanism

13th 5. Fault finding practices on an automobile- four wheelers (petrol/ diesel vehicles)

20th Types of steering gear boxes-worm and nut

Worm and wheel

14th do

21st Worm and roller Rack and pinion

8th 22nd Power steering system 15th 6.Tuning of automobile engine

23rd Alignment of wheels Toe in Toe out

16th

do24th Camber

Caster

9th 25th Kingpin inclination 17th 7. Driving practice on a 4- wheeler

26th Types of gear boxes Power steering system

18th

do27 5. Breaking system:

Constuctional Details and working of mechanical hydraulic

brake10th 28th Concept of air and

vacuum brake 19th 8.Charging of an

automobile battery and measuring cell voltage and specific gravity of electrolyte

29th Brake adjustment 30th Introduction to antilock brake

system

20th do

11th 31st Working of antilock brake system

21st 9.Changing of wheels, inflation of tyres and balancing of wheels

32nd Types of brakeWorking of antilock brake system

33rd 6. Suspension System Function

22nd do

12th 34th Types of suspension system

23rd 10.Checking spark gap and valve clearance

35th do 24th do

36th working of coil spring 13th 37th Leaf spring 25th

do38th Concept of air

suspension 26th

do

39th do

14th 40th Shock absorber 27th 11.Cleaning and adjusting a carburetor

41st 7. Auto Electrical System Constructional details of

lead acid cell battery Maintenance of batteries

28th

do

42nd Checking of batteries for

voltage Checking of batteries for specific gravity

15th 43rd Magneto and battery coil ignition system

29th

do44th Concept of dynamo 30th do

45th Alternator Construction

46th Working Charging of battery by alternator

31st do

47th Regulator 32nd do

48th Leaf spring, shock absorber

AlternatorDynamo

33rd do

Government Polytechnic for Women, Faridabad

Lesson Plan

Name of Faculty : Ms. Sultana (Theory)

Discipline : Mechanical Engineering

Semester : 6th

Subject : Entrepreneurship Development and Management

Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)

Work Load (Lectures) per week (in hours): Lectures-03

WEEK THEORY

Lecture Day

Topic(Including Assignment / Test)

1st 1st 1.Entrepreneurship Concept / Meaning and its need Qualities of entrepreneur

2nd Functions of entrepreneur Barriers in entrepreneurship

3rd Sole proprietorship and partnership forms of business organizations

2nd 4th Schemes of assistance by entrepreneurial support agencies at national, state , district level

5th Organizations NSIC

6th NRDC DC MSME

3rd 7th SIDBINABARD Commercial Banks

8th SFC’s

9th TCO KVIB

4th 10th DIC Technology Business Incubators (TBI)

11th Science and technology entrepreneurship parks

12th Entrepreneur, Entrepreneurship

5th 13th Qualities / Functions

14th Commercial banks

15th 2.Market Survey and Opportunity IdentificationScanning of the business environment

6th 16th Silent features of industrial policies

17th National

18th State

7th 19th Resultant business opportunities 20th Types and conduct of market survey

21st Assessment of demand in potential areas of growth

8th 22nd Assessment of supply in potential areas of growth

23rd Identifying of business opportunityConsiderations in product selections

24th National and state industrial policies Types of market survey Demand and supply in potential areas of growth

9th 25th 3. Project Report Preparation

Preliminary project report

26th Detailed project report technical

27th Economic Market feasibility

10th 28th Common errors in project report preparations

29th Exercises on preparation of project report

30th Preliminary project report

11th 31st Detailed project report

32nd Common errors

33rd 4. Management Definition and importance of management

12th 34th Functions of managementImportance and processes Planning

35th Organizing Staffing Directing Controlling

36th Principles of management (Henri Fayol, F.W Taylor)Concept and structure of an organizationTypes of industrial organizations

Line organization Line or staff organization

Functional organization

13th 37th 5. Leadership and MotivationLeadership

Definition and need

38th Qualities and functions of leader

39th Manager Vs leader Types of leadershipMotivation

Definition and characteristics Factors effecting motivationTheories of motivation (Maslow,

Herzberg, Douglas, McGregor)

14th 40th 6. Management Scope in Different Areas

Human Resources Management Introduction and objective Introduction to man power planning, Recruitment and

selection

41st Introduction to performance appraisal methodsMaterial and Store Management

Introduction functions and objectives ABC analysis and EOQ

42nd Marketing and Sales Introduction, importance and its functions Physical distribution

15th 43rd Introduction to promotion mix and sales promotion Financial Management

44th Introduction, importance and its functions

Elementary knowledge of

45th Income tax and sales tax Excise duty and custom duty VAT

46 7. Miscellaneous TopicsCustomer Relation Management

Definition and need

47 Types of CRMTotal Quality Management Statistical process control Total employees involvement

Just in time (JIT)Intellectual Property Right Introductions, definition and its importance Infringement related to patents, copy right and trade

markPrinciple of management and types of industrial organization

48 Definition of Leadership and motivation CRM TQM JIT IPR

Government Polytechnic for Women, Faridabad

Lesson Plan

Name of Faculty : VF -II (Theory)

Discipline : Mechanical Engineering

Semester : 6th

Subject : Industrial Engineering

Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)

Work Load (Lectures) per week (in hours): Lectures-04

WEEK THEORY

Lecture Day

Topic(Including Assignment / Test)

1st 1st 1.Productivity Introduction to productivity

2nd Factors affecting productivity

3rd Measurement of productivity

4th do2nd 5th Causes of low productivity

6th Methods to improve productivity

7th 2.Work Study Definition and

8th do3rd 9th scope of work study

10th do11th Interrelation between method study and

4th 13th work measurement

14th Human aspect of work study

15th Role of work study in improving productivity

16th Productivity

5th 17th Work study and its scope

18th do19th work measurement 20th do

6th 21st 3. Method Study Objectives

22nd do23rd Procedure for method analysis

24th do

7th 25th Recording techniques of method study 4

26th . do

27th Information Collection

28th do8th 29th 4.Motion Analysis

Principle’sTherbligs

30th SIMO charts

31st Normal work area 32nd Design of work

9th 33rd Places Relation between method study and Ergonomics

34th Objective, procedure and techniques of method study Therbligs SIMO Chart

Ergonomics

35th 5.Work Measurement Objectives

36th Techniques

10th 37th 7. Stop watch time study

38th Principle

39th Equipment

40th Procedure 11th 41st System of performance rating

42nd Calculation of basic time

43rd Various allowances

44th Calculation of standard timeWork SamplingStandard data and its usage

12th 45th 6. Wages and Incentives Schemes Introduction

46th Wage payment for direct labour

47th Wage payment for indirect labour

48th Wage payment planes

Wage incentivesVarious incentive planesIncentive for direct labour

Work measurement techniques Work sampling Wage payment for direct and indirect labour

Incentive plans

13th 49th 7.Production Planning and Control Introduction

50th Objectives

51st Functions of P.P.C

52nd Advantages of

Production planning

14th 53rd 8. Production controlStages of P.P.C Planning

54th Routing Purpose Route sheets Scheduling

55th Dispatching and follow up Scheduling purpose

56th Machine loading chart

15th 57th Gantt chartDispatching

Purpose and procedure

58th Follow up Purpose and procedureCPM TechniquesPERT

TechniquesDrawing of simple networks Critical time calculationProduction control in job orderTypes

of productions Difference between controls of production

59th 8. Estimating and Costing Introduction

60th PurposeFunctionsCosting conceptLadder of cost

61st Elements of cost

62nd Difference between estimation and costing

63rd Overheads Types Estimation of material cost Estimation of cost for machining processes

Numerical problems

64th Objectives and functions of P.P.C Stages of P.P.C CPM/PERT

Overheads and its types

Government Polytechnic for Women, Faridabad

Lesson Plan

Name of Faculty : Mr. Amit Atri (Theory/Practical)

Discipline : Mechanical Engineering

Semester : 6th

Subject : Inspection and Quality Control

Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)

Work Load (Lectures/Practical) per week (in hours): Lectures-04, Practical-02

WEEK THEORY PRACTICALLecture

DayTopic

(Including Assignment/ Test)Practical

DayTopic

1st 1st 1.Inspection Introduction Units of measurement

1st 1.Use of dial indicator for measuring taper

2nd Standard for measurement Interchangeability

2nd

do

3rd Standards International National Company Line and wavelength standards

4th Planning of inspection What to inspect? When to inspect? Who should inspect? Where to inspect?

2nd 5th Types of inspection Preventive and operative

inspection

3rd

2. Use of combination set, bevel protector and sine bar for measuring taper

6th Incoming and in-process

7th Final inspection 4th do

8th Remedial

3rd 9th Study of factors influencing the quality manufacture

5th

do10th 2. Measurement and Gauging

Principles used in measurement and 6th

gauging Mechanical Optical Electrical

Electronic Study of various measuring instruments

Calipers Micrometers

do

11th Dial indicators Surface plate

12th Straight edge Try square

4th 13th Protectors Sine bar Clinometers

7th do

14th Comparators Mechanical Electrical Pneumatic

8th

do15th Slip gauges

16th Tool room microscope Profile projectors

5th 17th Limit Gauges Plug Ring Snap

9th 3.Measurement of thread characteristics using vernier and gauges

18th Taper Thread Height Depth

10th

do19th Form

Feeler Wire

20th Applications for Linear Angular Surface

6th 21st Thread and gear measurement Gauge tolerances

11th

do22nd Geometrical Parameters and Errors

Error and their effect on quality23rd Concept of error24th Measurement of geometrical parameter

Straightness Flatness parallelism

12th

do

7th 25th Study of procedure for alignment tests on lathes

Drilling Machine

13th 4. Use of slip gauge in measurement of centre distance between two pins.

26th Milling Machine 14th

do

27th Testing of measuring instruments

28th Maintenance of measuring instruments

8th 29th Interchangeability 15th do

30th Types of inspection 16th

do31st Limit GaugesConcept of error

32nd 3.Statistical Quality Control Basic concept Empirical distribution

Histogram Frequency Mean Mode

9th 33rd Standard deviation 17th 5. Use of tool maker’s microscope and comparator.

34th Normal distribution35th Binomial36th Poisson 18th do

10th 37th Simple Examples 19th do

38th Introduction to control charts X chart R chart

39th P chart C chart

20th do

40th Applications of control charts

11th 41st Sampling Planes Selection of sample size

21st 6. Plot frequency distribution for 50 turned components.

42nd Method of taking samples 22nd

do43rd Frequency of samples

44th Inspection plan format and test reports

12th 45th Normal distribution 23rd do

46th Standard deviation Control charts

24th

do47th Sampling plan

48th 4. Modern Quality ConceptConcept of TQM National codes

13th 49th do 25th 7. With the help of given data plot X, R, P and C charts.

50th International codes ISO-9000

51st Concept 52nd do 26th do

14th 53rd Evolution 27th do

54th QC Tools 28th do

55th Introduction to kaizen

56th 5S

15th 57th 5. InstrumentationMeasurement of mechanical qualities

Displacement Vibration

29th

do

58th Frequency Pressure

59th Temperature 30th

do

60th Electromechanical

61st Transducers and their types 31st Do

62nd Resistance 32nd Do

63rd Capacitance Inductance 33rd Do

64th TQM ISO-9000

34th do

Government Polytechnic for Women, Faridabad

Lesson Plan

Name of Faculty : Principal (Practical)

Discipline : Mechanical Engineering

Semester : 6th

Subject : Employability Skills-II

Lesson Plan Duration : 15 weeks (from January 2018 to April 2018)

Work Load (Practical) per week (in hours): Practical- 02

WEEKPRACTICAL

Practical Day TopicOral Practice

1st 1st 1.Mock interview2nd

2nd 3rd 4th

3rd 5th 4th 6th 2.Preparing for meeting

7th 5th 8th

9th 10th

6th 11th 3.Group discussion12th

7th 13th 14th

8th 15th 9th 16th 4.Seminar presentation

17th 10th 18th

19th 11th 20th 12th 21st 5. Making a presentation

Elements of good presentation22nd

13th 23rd DO24th

14th 25th Structure and tools of presentation26th

15th 27th DO28th

29th Paper reading

30th DO

31st Power point presentation

32nd DO