ViplaColor - PrRubino...The benefits you get from installing one of our products 1. TUV Sud certification - Quality / Safety / Environment 2. In-process control method used in production

COLOURED PVC BELTS

ViplaColor

Innovative ideas on the move since 1978

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CONTENTSPage

• The origins of PR RUBINO 3

• Products and Additional Processes 4

• VIPLACOLOR PVC BELTS 5

• Types: 4R10P5LB, 5RF20P3LB, 8R20P0LB, 8R20P5MV, 8R20P5PSG 6

• Types: 8R20P5TMB, 8R20P5TMV, 8R20P7REV, 10R20P7STB 7

• Types: 8R20P15GRV, 8R2P5P5MV, 12F20PTLV, 12R20P10LB, 12R20P10MV 8

• Types: 12R2P5P10DSV, 13R20P65DAV, 18F30PTLV, 18R30P15MV 9

• General technical information 10

• Questionnaire - Catalogues 11

• Additional Components 12

• How to get a samples folder / technical data sheets 13

• Corporate Values and Code of Ethics 14

• Core Products, Standard Products and Additional Processes 15

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PR RUBINO was set up in 1978 by VINCENZO RUBINO in a small workshop providing technical assistance and on-site installation of rubber conveyor belts as well as making rubber coatings for rollers, vulcanising cotton and leather belts and repairing rubber dinghies for the boating sector.

Today the company is run by ATTILIO RUBINO and produces conveyor belts and synchronised hybrid belts for packaging machines and industrial automation devices; it sells its products worldwide through an innovative distribution network that is very strong on PROBLEM SOLVING.

It is affiliated to VISION TECH, which produces special polyurethane toothed belts, both welded and truly endless. They are also used in the industrial automation device sector and the hightech packaging sector.

YESTERDAY TODAY TOMORROW

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PRODUCTS AND ADDITIONAL PROCESSES

PR RUBINO designs, manufactures and provides technical assistance for simple and synchronised conveyor belts; synchronised toothed belts, flat belts and belts with various cross-sections; technical coatings and cutting custom parts made of plastic, polyurethane, rubber, silicone and special mixtures used on industrial and food-grade automatic machines and in automated devices in general.

SOME FIGURES FOR THE PR RUBINO / VISION TECH GROUP

The leading European producer of synchronised belts that can wind onto rollers as small as 12 mm in diameter.

In July 2016 it was the first company in Bologna province to obtain ISO 9001/2015 QUALITY SAFETY AND ENVIRONMENT certification

17 PATENTS for intellectual property for NEW PRODUCTS and METHODS AND EQUIPMENT developed in the last 10 years.

48 BRANDS of Core Products, Standard Products and Additional Processes.OVER 40 EMPLOYEES in 4 PRODUCTION DEPARTMENTS in NORTHERN and SOUTHERN Italy.

Over 3,000 SQUARE METRES of offices, production areas, stores, mezzanines and private courtyards.

1 ACCEPTANCE TESTING LABORATORY

1 RESEARCH AND DEVELOPMENT LABORATORY.

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VIPLACOLORPVC BELTS

The VIPLACOLOR series belts are used in any kind of non-food industry that requires a variable hardness between 45 ° ÷ 70 ° Shore A. The very elastic and flexible covers make this series of belts very versatile and suitable for various application sectors. Within the range, it is possible to find belts both for handling bulk product and for inclined transport with high friction coefficient. High resistance to abrasion and oils.

The range includes structured external surfaces or smooth finishing for a better separation of transported products.Structured surfaces are used mainly for the inclined transport of loose products unpackaged or packaged products according to the profile chosen. The 8R20P5MV-12R20P10MV types are used mainly for the packaged products. The 18F30PTLV type is specifically used for marble and ceramic sanders.

The benefits you get from installing one of our products1. TUV Sud certification - Quality / Safety / Environment2. “In-process control” method used in production3. Internal procedures followed in production4. Raw material produced with the same quality standards5. Lot traceability using parent code

Other advantages of the VIPLACOLOR product1. Highly versatile range designed to meet the needs of common conveyance2. Raw material available in stock and ready for packaging3. Additional processing for a broad, simple, economic and versatile

product customization4. High transverse rigidity and high longitudinal flexibility5. High quality standards deriving from a limited range of only 18 products;

this choice reduces the risk of splitting item codes and speeds up response times

TYPE

TYPE

TYPE

TYPE

TYPE

Belt with medium high friction coefficient. Polished, grey snakeskin outer surface. Thanks to its positive imprint, it is used in the fruit and vegetable sector and in the egg industry; it is able to handle thrust and accumulation.

ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE

Synchronised guides DT10/DTV10 YES NODTV20

Flights L/T/S YES NOLISTECH

External coating SOLID NO NOEXPANDED

Fasteners MG/MK YES YESEASYOPEN

Belt with medium friction coefficient. Smooth, polished outer surface.It is widely used in various product industries: packaging and wood industry, material handling in general, and the mechanical industry.




External coating SOLID YES YESEXPANDED


Belt with low friction coefficient.External surface with non-adhesive rough canvas. Used in the furniture and wood industry for panel transport, in inner and outer packaging. Suitable for bulk product transport.



Flights L/T/S NO NOLISTECH



Belt with low friction coefficient.Smooth, matt, non-adhesive outer surface. Used in the textile industry for fabric control and in the paper and tissue industries; in inner and outer packaging for supermarket checkout counters.





Fasteners MG/MK NO YESEASYOPEN

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11

30+60 C°

-10 C°2,12000MF

N/mmN/mm

168YES

RIGID

2

kg/m2

2,48R2 0 P5 PS G

30+60 C°

-10 C°22000MF

N/mmN/mm

168YES

RIGID

2

kg/m2

2,38R2 0 P5 M V

30+60 C°

-10 C°22000LF

16

N/mmN/mm

8YES

RIGIDkg/m2

22,28R2 0 P0 L B

20+60 C°

-10 C°1,82000LF

N/mmN/mm

126YES

MIXED

RIGID

2

kg/m2

25RF2 0 P3 L B

8+100 C°

-20 C°2000LF

N/mm

5

N/mm

5YES

0,8

kg/m24R1 0 P5 L B

Belt with low friction coefficient with a smooth, matt external surface. Used for inner and outer packaging, suitable for product storage. It is widely used for supermarket checkout counters.

ADDITIONAL PROCESSES AVAILABLETracking strips K NO NOEASYWHALE

Synchronised guides DT10/DTV10 NO NODTV20


External coating SOLID NO YESEXPANDED

Fasteners MG/MK YES NOEASYOPEN

Belt with medium friction coefficient.External surface with green, matt canvas imprint. Used in the textile industry for non-woven fabric. It is also widely used in the paper industry, inner and outer packaging.






Belt with medium high friction coefficient. External surface with net imprint, matt finish. Thanks to its structure, it is used in various packaging sectors and in industrial laundries.






Belt with high friction coefficient.External surface with longitudinal stripes, polished black. The particular covering compound makes the surface of the belt highly adhesive. Used in the packaging sector for launchers. It is also used in the transport of pipes.






TYPE

TYPE

TYPE

TYPE

30+60 C°

-10 C°2,42000HF

20

N/mmN/mm

10YES

RIGID

2

kg/m2

2,210R2 0 P7 ST B

30+60 C°

-10 C°2,22000HF

168

N/mmN/mmkg/m2YES

RIGID

22,38R2 0 P7 RE V

30+60 C°

-10 C°2,12000MF

N/mm

16

N/mm

8YES

RIGID

2

kg/m2

2,38R2 0 P5 TM V

30+60 C°

-10 C°2,12000HF

N/mmN/mm

168YES

RIGID

2

kg/m2

2,38R2 0 P5 TM B

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Belt with high friction coefficient.External surface with black, matt canvas imprint. Thanks to its surface structure, it is used in the textile sector for fabric control, but is also used in inner and outer packaging.






KEY TO SYMBOL

WEIGHT TENSION COREPERMANENT

ANTI-STATICITY1% LOAD

EXTENSIONMAXIMUM

PERMISSIBLE TRACTION

FRICTION COEFFICIENT

MAXIMUM PRODUCTION

LENGTHTOTAL

THICKNESSMIN AND MAX TEMPERATURE RESISTANCE

MINIMUM DIAMETER

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TYPE

TYPE

Belt with low friction coefficient.External surface with matt rough canvas. Used in the ceramic industry for the transport of storage tiles and for the transport of bricks. Suitable for handling medium-heavy materials.





Fasteners MG/MK NO YESEASYOPEN

Belt with medium friction coefficient.Polished smooth surface, with coverage on both sides. Thanks to this peculiarity, the belt prevents slipping on the motor roller. Used in the leather industry and for the transport of tin containers.






Belt with medium friction coefficient.Smooth, polished outer surface. It is widely used in various product sectors such as the wood and packaging industries, handling of materials in gene-ral and the plastic moulding industry.






Belt with low friction coefficient.Smooth, matt outer surface. Used in the wood and packaging industries, airport logistics, mechanical industry.






TYPE

TYPE

8R2 0 P15 GR V

Belt with high friction coefficient.External surface with honeycomb imprint. Used in the wood, corrugated cardboard and plastic moulding industries and for slope transport.

50+60 C°

-10 C°2,52000MF

24

N/mmN/mm

12YES

RIGID

2

kg/m2

2,912R2 0 P10 M V

60+60 C°

-10 C°2,92000LF

N/mmN/mm

2412YES

RIGID

2

kg/m2

3,512R2 0 P 10 L B

80+60 C°

-10 C°2,52000LF

N/mmN/mm

2412NO

FLEXIBLE

2

kg/m2

2,612F2 0 PT L V

50+60 C°

-10 C°2,52000MF

N/mm

16

N/mm

8YES

RIGID

2

kg/m2

38R2 P5 P5 M V

TYPE

50+60 C°

-10 C°2000 5,2HF

N/mm

168YES

RIGID

23,7

kg/m2 N/mm






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Belt with high friction coefficient. Toothed outer surface with polished finish.Thanks to its prominent imprint, it is used for heavy gradients on slopes or vertically for tape casepackers.

ADDITIONAL PROCESSES AVAILABLETracking strips K YES NOEASYWHALE





Belt with low friction coefficient. External surface with matt rough canvas.Used in the ceramic industry for the transport of storage tiles and for the transport of bricks. Suitable for handling medium-heavy materials.


Synchronised guides DT10/DTV10 YES YESDTV20




Belt with medium friction coefficient. Smooth, polished outer surface.It is widely used in the wood and packaging industries, magnetic transport, sheet cutting and die-cutting of materials.


Synchronised guides DT10/DTV10 NO YESDTV20




TYPE

TYPE

TYPE

TYPE

100+60 C°

-10 C°4,22000MF

N/mmN/mm

3618YES

RIGID

3

kg/m2

4,918R3 0 P15 M V

120+60 C°

-10 C°3,72000LF

N/mm

36

N/mm

18NO

FLEXIBLE

3

kg/m2

3,918F3 0 PT L V

60+60 C°

-10 C°102000HF

25

N/mmN/mm

13YES

RIGID

2

kg/m2

5,913R2 0 P65 DA V

80+60 C°

-10 C°4,22000HF

24

N/mmN/mm

12YES

RIGID

2

kg/m2

412R2 P5 P10 DS V

Belt with high friction coefficient. Tiled outer surface with PVC cover on the sliding side. Thanks to its external surface, it is used for sloping transport or vertically mounted for tape casepackers. Also used in the packaging industry and in the leather industry.






KEY TO SYMBOL

WEIGHT TENSION COREPERMANENT

ANTI-STATICITY1% LOAD

EXTENSIONMAXIMUM

PERMISSIBLE TRACTION

FRICTION COEFFICIENT

MAXIMUM PRODUCTION

LENGTHTOTAL

THICKNESSMIN AND MAX TEMPERATURE RESISTANCE

MINIMUM DIAMETER

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GENERAL TECHNICAL INFORMATION

STRUCTURAL DIAGRAM KEY FORMULAS FOR CALCULATING VALUES

b = drum width 1) Drum width calculation:b = 1.1 · bo + 10 (mm)bc = width of cylindrical part

bo = belt width 2) Calculation of the conicity:e = [de + 100]/500 (mm)de = external diameter

e = taper 3) Calculation of cylindrical part compared with total drum width:

bc = b/2 (mm)www.prrubino.it

TOLERANCES FOR CLOSED-LOOP OR OPEN CONVEYOR BELTS

WIDTH (mm) LENGTH (mm)

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QUESTIONNAIRE

Machine using belt

Mark:________________________

Any belt previously fitted

Mark:________________________

Model:_______________________ Model:_______________________

Belt Width (mm) ± Tolerance ±___________

Total length to edge ofexternal rollers (mm) _________

Belt length (with tensioner atminimum (mm) ± tolerance ±_____

Drive Roller Diameter Ø (mm) ____________ Surface Type ______ Band (mm) _____ Taper e = (mm) _______

Return Roller Diameter Ø (mm) ____________ Surface Type ______ Band (mm) _____ Taper e = (mm) _______

Product transported ____________________ Weight per m/l ______ Speed m/min ____________________________

FRICTION TYPE HIGH MEDIUM LOW

MOVEMENT CONTINUOUS STOP & GO REVERSIBLE

RUNNING TYPE HORIZONTAL INCLINED DEGREES ___ VERTICAL

SLIDER BED SHEET ROLLERS OTHER

WORK IN SERIES ON SINGLETENSIONER

YES NO NUMBER OF ITEMS INSTALLEDON EACH INDIVIDUAL UNITE QUANTITY ___________________

SPECIAL REQUIREMENTS ORDESCRIPTION OF WORK TO BE DONE

____________________________________________________________________________________________________________________________________________________________________________

ADDITIONAL PROCESSES CATALOGUES - TICK THE BOX NEXT TO THE REQUIRED CATALOGUE

JOINTS - Fasteners

AISI SERIES G – K NYLON EASYOPEN (NY 50/60/90)

GUIDE - Self-centring- Synchronised

TRAPEZOIDAL PVC/TPU SERIES K – HEMISPHERICAL STARHALFSELF-CENTRING EASYWHALE AND SYNCHRONISED SHARKDRIVE

CLEATSPROFILES EDGES

COMMERCIAL CLEATS SERIES T / L – CLEAT WITHOUT SUPPORT LISTECHPROFILES WITH TRAPEZOIDAL / SQUARE / RECTANGULAR CROSS-SECTION K / S / RWAVY OR FAN-SHAPED CONTAINMENT SIDE PANELS RAILBOARD

FALSE TEETHCLEATS

-Metal and Plastic-Quick prototyping

FALSE TEETH VISCENT – METAL AND PLASTIC SCREW-IN CLEATS VISBLOCKFAST-PROTOTYPING CLEATS VISPROTO

COATINGS -Back covers -Counter springs

COATINGS WITH SOLID AND EXPANDED MIXTURES RESBELTENDLESS TPU AND RUBBER BACK COVERS ENDLESCOAT

CUSTOM PARTS-Drilling -Cutting- Mechanical processes

FLEXIBLE PARTS PARFLEX – CUSTOM DRILLING HOLESCUTDRILLING AND BLADE CUTTING PLOTTERFLEX – WATERJET CUTTINGEXECUTION CHANNELS, SLOTS AND SPECIAL PROCESSES

TWIST CONVEYORS SYNCHRONISED BELTS INNOTWIST FOR TWIST CONVEYORS CONVYTWIST

INDICATE THE SHAPE OF THE CONVEYOR BELT

Standard For winding with knife-edge Design your own shape here

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ADDITIONAL COMPONENTS

The VIPLACOLOR series belts can be equipped with additional components designed to meet particular production needs during transport.

Here are a few examples:

HOLES, HOLESCUT

We execute suction holes to hold the product, during transport, at high speeds.

FLIGHTS, L AND T

Po better space the product transported at a constant pace, we use the L and T SERIES flights.

FASTENERS, EASYOPEN

Whether assembly or replacement needs to be carried out quickly or the system requires an effective sanitizing, the EASYOPEN openable nylon junction represents innovation that can not be avoided.

GUIDES, SHARKDRIVE & EASYWHALE

Tracking strips over small diameters and step synchronization are guaranteed by our EASYWHALE and SHARKDRIVE guides, the essential equipment for intelligent belt conveyors.

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GETTING A SAMPLE FOLDER IS VERY EASY

Just call +39 051 733573 and ask for a technician to come and see you or write to [email protected] putting “SAMPLE FOLDER REQUEST” in the subject line.

Using the right tools will make it easier to choose the right material for your application.

A COMPENDIUM OF THE ENTIRE PR RUBINO PRODUCT RANGE, with technical catalogues, can be requested so that you can design and choose the right product for your application.

We will be delighted to help you with your calculations and decisions, if required.

If you only need samples of a few belts, we can give you a convenient file with the technical data sheets and samples that can be implemented in the time.

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CORPORATE VALUESAND CODE OF ETHICS

Being aware of the importance of an ethical and moral approach, all PR RUBINO’S STAFF comply with current laws and regulations.

Our ethics and morals require us, without compromise, to work HONESTLY, LOYALLY, RELIABLY, CONFIDENTIALLY and FAIRLY, showing RESPONSIBILITY to the local community,mutual RESPECT and DIGNITY, FIGHTING AGAINST CORRUPTION, ensuring the QUALITY of our products and services, FAIRNESS when exercising authority, IMPARTIALITY, PROTECTION OF THE ENVIRONMENT, SAFETY in the workplace and TRANSPARENCY in all matters, and requiring the same behaviour from all we do business with.

OUR CORPORATE MISSION

Our aim as a group of companies is to comply with the following 10 points:

1) Provide technical advice in the interest of our customers;2) Improve the performance of the machines using our belts;3) Improve the energy savings of the machines;4) Reduce machine downtime and, consequently, maintenance costs;5) Reduce the loads placed on the conveyor structure;6) Reduce the amount of raw materials needed for the conveyor belt frames;7) Reduce design costs;8) Increase health and safety;9) Help our customers/partners to remain competitive in the global market;10) Help our customers/partner in after-sales problems that occur and which affect the operation of our products, even if they are caused by external factors.

Our technical documentation and samples folders are put together with the help of a centre attended by young and disabled people.

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Machining Peripheral PLOTTERFLEXVISION MECH

Blade-cutting with Plotter Mechanical fasteners

VISBLOCKS VISPROTO RIVETECHScrew-in mechanical cleats Quick-prototyping cleats Coating of custom parts

VISFLENG STARHALF LISTECHToothed pulleys withscrew-in side flanges

Hemispherical guides for visibleelastic and food belts Cleats without support for belts

VISION MENY VISION COVERFasteners for synchronised

toothed belts Flush welded jointsEndless polyurethane back cover

for toothed belts

VISMACH RAILBORD VISIONSINCRO-THCustom mechanical

processes on toothed beltsCustom mechanical

processes on toothed beltsToothed belts with sleeve

with special processes

WATERJET VISCENT HOLESCUTCutting materials with water jet Stainless steel false teeth Custom drilling

Standard Products PARFLEX SILIKBELTCustom-cut flexible parts Silicone belts

CONVYSINCRO FLEXGUM POLIBECHSynchronised conveyor belts Non-slip bands for coating rollers Polyolefin belts

CONVYTWIST PR STAR MOLGERSynchronised 90° and180° twist conveyors

Round heat-seal belts withvarious cross-sections

Counter springs forvertical-stacking belts

ELASTODECT RESBELT SYNCROPULVisible elastic food belts Coatings with solid and expandedmixtures for belts

Pulleys for “Convysincro”synchronised conveyors

HONEYCOMB VISFOOD ECONBELTNeutral heat-seal belts, simple

or Kevlar-reinforcedToothed continuous-loop

food and antibacterial belts Single-canvas polyurethane belts

with “Easywhale” guides

VISIONSINCRO VISPUL ERLASTICKToothed belts with sleeve Custom-made pulleys Polyurethane elastic belts

Core Products SHARKDRIVE VISIONFLEXBelts with synchronised toothed guides Truly endless toothed belts

RUBINO ENDLESCOAT VISION-TPVC, polyurethane, rubber, polyester Endless rubber back cover for

toothed belts and conveyor beltsToothed belts for synchronised

transport with polyurethane cleats

BLETERFOOD EASYOPEN RUBINAY“HACCP” antibacterial food belts Concealed nylon fasteners Flat transmission belts

INNOTWIST DOLPHINE ETERDECT90° and 180° twist belts Synchronised toothed belts Visible food-grade polyurethane

VISION TITAN SYNCRORES EASYWHALEFlush fasteners for toothed belts Coatings with solid and expanded

mixtures for toothed beltsTracking strips for small diameters

Vision Tech S.r.l.Via Verde 2/a,

40012 Calderara di RenoBOLOGNA - IT

Tel. +39 051.722957fax +39 [email protected]

PARTNER COMPANY

PR Rubino S.r.l.Via Masi 18, Zona Industriale OLMO40011 Anzola dell’Emilia (BO) - ITTel. +39 051.733573 r.aFax +39 [email protected] - www.prrubino.it

LOCAL DISTRIBUTOR

PR R

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IPLA

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Documents

ViplaColor - PrRubino...The benefits you get from installing one of our products 1. TUV Sud certification - Quality / Safety / Environment 2. In-process control method used in production