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Engine Management, Exhaust and Engine Electrical 30 Clutch 32 Torque Converter 34a Manual Transmission 34b DSG Transmission 37 Automatic Transmission Clutch and Transmission 40 Front Suspension and Drive Axles 42 Rear Suspension 44 Wheels, Tires, Wheel Alignment 45 Antilock Brakes (ABS) 46 Brakes–Mechanical 47 Brakes–Hydraulic 48 Steering Suspension, Brakes and Steering 50 Body–Front 55 Hood and Lids 57 Doors and Central Locking Body Assembly 60 Sunroof 63 Bumpers 64 Door Windows 66 Body–Exterior Equipment 69 Seatbelts, Airbags Body Components and Accessories Body Interior Trim 9 Electrical System–General 90 Instruments 91 Radio and Communication 92 Wipers and Washers 94 Exterior Lights 96 Interior Lights, Switches, Anti-theft 97 Fuses, Relays, Component Locations Electrical System 1 Engine 6 2 3 4 5 7 9 General Information, Maintenance 87 Heating and Air Conditioning Heating and Air Conditioning 8 WARNING–Important Safety Notice...................................................................... ii Foreword and Disclaimer ...................................................................................... iv Index .................................................................................................... rear of book 20 Fuel Storage and Supply 21 Turbocharger and Intercooler 24 Fuel Injection–Gasoline 26 Exhaust System 27 Battery, Alternator, Starter 28 Ignition System 15a Cylinder Head (2.0L Engine) 15b Cylinder Head (2.5L Engine) 17 Engine–Lubrication System 19 Engine–Cooling System 00 Warnings and Cautions 01 Vehicle Identification Number (VIN) Decoder 02 Product Familiarization 03 Maintenance 0 70 Trim–Interior 72 Seats Electrical Wiring Diagrams On Board Diagnostics EWD OBD

Volkswagen Rabbit, GTI (A5) Service Manual: 2006-2009 - Table of Contents

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Table of Contents from the Volkswagen Rabbit, GTI (A5) Service Manual: 2006-2009. For more information, visit http://www.bentleypublishers.com/vw/rabbit/2006-2009/VW-Rabbit-GTI-2006-2009-Repair-Manual.html

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Page 1: Volkswagen Rabbit, GTI (A5) Service Manual: 2006-2009 - Table of Contents

Engine Management, Exhaust and Engine Electrical

30 Clutch 32 Torque Converter34a Manual Transmission34b DSG Transmission

37 Automatic TransmissionClutch and Transmission

40 Front Suspension and Drive Axles42 Rear Suspension44 Wheels, Tires, Wheel Alignment45 Antilock Brakes (ABS)

46 Brakes–Mechanical47 Brakes–Hydraulic48 Steering

Suspension, Brakes and Steering

50 Body–Front55 Hood and Lids57 Doors and Central Locking

Body –Assembly

60 Sunroof63 Bumpers64 Door Windows66 Body–Exterior Equipment

69 Seatbelts, AirbagsBody –Components and Accessories

Body –Interior Trim

9 Electrical System–General90 Instruments91 Radio and Communication92 Wipers and Washers

94 Exterior Lights96 Interior Lights, Switches, Anti-theft97 Fuses, Relays,

Component Locations

Electrical System

1 Engine

6

2345

7

9

General Information, Maintenance

87 Heating and Air ConditioningHeating and Air Conditioning8

WARNING–Important Safety Notice...................................................................... iiForeword and Disclaimer...................................................................................... ivIndex .................................................................................................... rear of book

20 Fuel Storage and Supply21 Turbocharger and Intercooler24 Fuel Injection–Gasoline26 Exhaust System

27 Battery, Alternator, Starter28 Ignition System

15a Cylinder Head (2.0L Engine)15b Cylinder Head (2.5L Engine)17 Engine–Lubrication System19 Engine–Cooling System

00 Warnings and Cautions01 Vehicle Identification Number (VIN)

Decoder

02 Product Familiarization03 Maintenance0

70 Trim–Interior72 Seats

Electrical Wiring DiagramsOn Board Diagnostics

EWDOBD

Page 2: Volkswagen Rabbit, GTI (A5) Service Manual: 2006-2009 - Table of Contents

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

Volkwagen Rabbit, GTI (A5) Service Manual: 2006-2009 Price: $109.95Bentley Stock No: VR09Publication Date: 2009.01.01ISBN: 978-0-8376-1560-8Softcover, 8 3/8 in. x 11 in.Case quantity: 5978 pages, 1792 photos, illustrations and diagrams

The Volkswagen Rabbit, GTI Service Manual: 2006-2009 is a comprehensive source of service information and specifications for Rabbit and GTI models built on the A5 platform from 2006 to 2009. Whether you’re a professional or a do-it-yourself Volkswagen owner, this manual will help you understand, care for and repair your vehicle.

Features:• Covers Rabbit and GTI models 2006–2009 based on the A5 platform.

• Maintenance procedures: from oil changes to belt replacement.

• Engine and cylinder head service, including timing belt replacement for 4-cylinder engines.

• Removal and installation of Motronic fuel injection system components.

• Emission control tests, repairs and adjustments, including: Exhaust Gas Recirculation and Secondary Air Injection system.

• Drivetrain maintenance, troubleshooting, adjustment and repair, including clutch, gearshift linkage, and drive axles.

• Suspension component replacement, including ball joints, front struts, rear shocks and coil springs.

• Heating and air conditioning repair, including A/C component replacement on the Climatronic and Climatic systems.

• Body adjustment and repairs, including front and rear doors, fenders, front radiator support and sunroof.

• Wiring schematics with fuse/relay locations and easy-to-use illustrated component locator section. Includes R32 wiring diagrams.

• Volkswagen OBD II diagnostic trouble codes, SAE-defined OBD II P-codes, as well as basic scan tool operation.

• Comprehensive Volkswagen factory tolerances, wear limits, adjustments, and tightening torques.

Bentley repair manuals provide the highest level of clarity and comprehensiveness for service and repair procedures. If you’re looking for a better understanding of your 2006 through 2009 Rabbit or GTI, look no further than Bentley.

Engines and transmissions covered

Engines2.0L FSI turbo gasoline (engine code: BPY, CBFA, CCTA)2.5L gasoline (engine code: BGP, BGQ, CBTA, CBUA)

Transmissions (remove, install, external service)Manual 5-speed 0A4Manual 6-speed 02QAutomatic 6-speed 09GDSG 6-speed 02E

Technical photography session

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Air filter replacementfor 2008 and laterGTI models.03 Maintenance

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