VOLUME 2: Process Commissioning Plan

April 2012 PHP-RS3-RPT-24 Revision 03

VOLUME 2: Process Commissioning Plan

100% Design Package Prepared for: Public Works & Government Services Canada Ontario Region 4900 Yonge Street, 11th Floor Toronto, Ontario M2N 6A6

VOLUME 2: PROCESS COMMISSIONING PLAN

100% Design Package

PHP-RS3-RPT-002 REVISION 02

November 2011

Submitted by: MMM – CRA Joint Venture 100 Commerce Valley Drive West Thornhill, Ontario L3T 0A1

Angela W. Lee, P.Eng., MASc, PMP, MMM-CRASr. Project Manager

,

Prepared by

Tim Danyliw, P. Eng.

Approved by

Allan McMurray, P.Eng.

Revised by

Ken Rilling, P. Eng.

Prepared by: Conestoga-Rovers & Associated 651 Colby Drive Waterloo, Ontario N2V 1C2

PHAI Management Office: Accepted by:

Tim Palmeter, B.Sc., PMP Public Works and Government Services Canada

Accepted by:

Glenn Case, P.Eng. Atomic Energy of Canada Limited

MMM-CRA Joint Venture Port Hope Project

Volume 2: Process Commissioning Plan 100% Design Package

PHP-RS3-RPT-24 – Revision 03 i April 2012 MMM-CRA Joint Venture Port Hope Project

HISTORY OF DOCUMENT REVISION AND ISSUE

Title:

Volume 2: 100% Design Package Process Commissioning Plan

Document Number:

PHP-RS3-RPT-002

Revision Date Details Prepared Reviewed Approved

00 July 25, 2011 99% Design Package Conestoga-Rovers & Associates

01 September 13, 2011 100% Design Package Conestoga-Rovers & Associates

02 November 11, 2011 100% Re-submit Conestoga-Rovers & Associates

03 March 15, 2012 ECR 72 Conestoga-Rovers & Associates


PHP-RS3-RPT-24 – Revision 03 April 2012 MMM-CRA Joint Venture Port Hope Project

TABLE OF CONTENTS

1.0 INTRODUCTION......................................................................................................... 1

2.0 COMMISSIONING GOALS ........................................................................................ 2

3.0 COMMISSIONING TEAM ........................................................................................... 3

4.0 COMMISSIONING ...................................................................................................... 5

5.0 DOCUMENTATION .................................................................................................. 15

6.0 SCHEDULE .............................................................................................................. 16


PHP-RS3-RPT-24 – Revision 03 April 2012 MMM-CRA Joint Venture Port Hope Project

APPENDICES

APPENDIX A Plant Commissioning Schedule

Table A-2 Summary of Duties for Process Commissioning Phases

APPENDIX B Process Commissioning – Installation Check List

APPENDIX C Wastewater Treatment Plant PLC Commissioning Check Lists

APPENDIX D Non-Active Functional Testing - Outline

APPENDIX E Transition From Non-Active Influent to Active Influent Performance Testing -

Outline

APPENDIX F Commissioning Reporting Forms - Generic forms

APPENDIX G Clean Water Requirements

PHP-WTP-RPT-24 – Revision 03 1 April 2012 MMM-CRA Joint Venture Port Hope Project

1.0 INTRODUCTION

The Port Hope Long-Term Waste Water Treatment Plant (PHLTWWTP) commissioning is comprised of the Port Hope Area Initiative Management Office (PHAI-MO) document titled "PHLTWWTP Commissioning Plan" which is an overview of the commissioning requirements for the site. The Process Commissioning Plan document, prepared by Conestoga-Rovers and Associates (CRA), details the procedure by which the Wastewater Treatment Plant Process (WTP-Pr) for the Welcome Long-Term Waste Management Facility is to be commissioned. Volume 1, Building Services Commissioning Plan provides details on the commissioning of services related to building operation such as back-up power, potable water system, HVAC and fire water storage. Steps in the Building Services Commissioning Plan can occur prior to and concurrently to the Process Commissioning Plan.

This document is intended to identify the cooperative and interactive efforts of the Contractors, engineers, equipment suppliers, and Atomic Energy of Canada Limited (AECL) operations staff. All activities must be performed to the satisfaction of the AECL, Public Works Government Services Canada (PWGSC) and Canadian Nuclear Safety Commission (CNSC).

The Process Commissioning Plan is comprised of a number phases to be performed in chronological order, as follows:

Factory Acceptance Testing: Where specified, packaged system (major process equipment) to be factory tested to ensure compliance prior to shipping to site.

Installation Acceptance Inspection: Validation that packaged system or equipment is ready for start-up testing.

Start-Up Testing: Validation that packaged system or equipment is suitable for continuous operation.

Non-Active Functional Testing: Demonstration of complete WTP-Pr functional operation; clean water is processed.

Non-Active Operation Training: AECL operators trained on complete operation of the WTP-Pr, clean water is processed.

Standby Power Operational Testing: Performance testing of backup power generator, part of the Building Services Commissioning.

Transition from Non-Active Influent to Active Influent Performance Testing: Active influent, surface water from a collection pond at site, introduced to one (1) packaged system at a time in order of unit operation.

Active Performance Testing: Evaluate performance of complete water treatment process to treat surface water containing radioactive material with operation of plant by AECL operators.

The decommissioning of the existing water treatment plant is not part of the scope of the commissioning of the WTP-Pr. The decommissioning of the existing plant should be performed after the WTP-Pr has been accepted by the AECL, PWGSC and Canadian Nuclear Safety Commission (CNSC).


2.0 COMMISSIONING GOALS

The transition from the construction phase to a fully operational WTP-Pr is a process that requires intensive coordination, cooperation and communication. Goals for the successful transition are:

Identify and resolve design and construction issues that impact facility operations and

maintenance.

Document compliance of the constructed facility with the design intent and update

documents and PLC to include as-built changes.

Verify operation of packaged systems, process equipment and instruments through

comprehensive testing of sub-systems.

Provide for classroom and on-site "hands-off" training of AECL operators, to occur during

the Installation Acceptance Inspection phase.

Integrate PLC of sub-systems with main PLC and SCADA as well confirm main PLC and

SCADA communications with sub-systems in the entire process.

Allow AECL operators to become familiar with system packages and process equipment

through "hands-on" training in the "Start-Up Testing" phase.

Thorough testing of WTP-Pr with clean water (see Appendix G for clean water

requirements), in the Non-Active Functional Testing and Non-Active Operation Training

phases.

Allow AECL operators to become confident with the entire WTP-Pr operation during

Non-Active Operation Training; manufacturer's representative observing AECL operators to

ensure equipment operated as specified.

Ensure back-up power functions as required, evaluate during Standby Power Operational

Testing.

Controlled introduction of radioactive material contained in surface water (active influent),

into the WTP-Pr during the "Transition from Non-Active Influent to Active Influent

Performance Testing" phase.

Evaluate performance of WTP-Pr to treat active influent in the "Active Functional Testing"

phase.


3.0 COMMISSIONING TEAM

Each organization will have a representative with a responsibility in the commissioning process as well as a position on the start-up team. The start-up team is provided below.

Overall

Departmental Representative: to be announced (TBA)

Electrical Design: TBA

Mechanical Design: TBA

PLC Programming: TBA

SCADA Programming: TBA

Mechanical SubContractor: TBA

Electrical SubContractor: TBA

AECL Operators: TBA

Roles and Responsibilities

AECL Operator: Atomic Energy of Canada Limited (AECL) is the owner and property manager

as well responsible for operation of WTP. The designated AECL operators are to become

knowledgeable in the operation of the entire WTP-Pr operation through classroom, on-site

hands-off and on-site hands-on training. The Non-Active Operation Training phase will enable

the AECL operators to become confident in the operation of the entire WTP-Pr while processing

clean water. In the Transition from Non-Active Influent to Active Influent Performance Testing

phase and on-ward the AECL operators will be responsible for the operation of the entire

WTP-Pr as radioactive material is processed.

Contractor: The Contractor will be involved in all phases of commissioning and to provide

support personnel for the operation of the WTP-Pr throughout process commissioning phases.

The Contractor is responsible for scheduling the manufacturer's representatives for packaged

systems and process equipment to be on-site as required by the Process Commissioning Plan

and Specifications. As well ensure representatives provide required training to AECL operators

of the WTP-Pr. The Contractor will be responsible for ensuring all testing is performed,

resolving all malfunctions and ensure that the WTP-Pr is operating to specification. Contractor

must ensure that all process documentation including SCADA, as-built drawings and supporting


installation documentation reflect changes that occur during construction and installation.

Contractor to track all documents generated by manufacturer's representative throughout the

phases of Process Commissioning. This includes documentation regarding AECL operator

training. The Contractor is responsible for submitting all documents to the DR for review.

Departmental Representative (DR): The Departmental Representative (DR) works on behalf

of the Public Works Government Services Canada (PWGSC). DR is responsible for the overall

project. The DR recommends to PWGSC and AECL the acceptance of performance on

packaged systems and process equipment, as well as documents. The DR is responsible for

deciding if an equipment shutdown is due to a malfunction. The DR can decide to be present

for all or any part of the training and Process Commissioning Phases.

Manufacturer's Representative: Responsibilities of the manufacturer's representative for the

packaged system or process equipment are outlined in appropriate specification documents.

This can include training (classroom, hands-off and hands-on) of AECL operators, and being

involved in all or some of the phases of the Process Commissioning.


4.0 COMMISSIONING

Commissioning Phases

Commissioning will be conducted in the following sequential phases:

Factory Acceptance Testing

Installation and Construction Support

Installation Acceptance Inspection

Start-Up Testing

Non-Active Functional Testing

Non-Active Operation Training

Standby Power Operational Testing

Transition from Non-Active Influent to Active Influent Performance Testing

Active Performance Testing

Fully Operational WTP-Pr Performance

Each phase is comprised of sub segments and specific tasks; details on phases given below.

Unless otherwise specified clean water is to be used for testing; see Appendix G for clean water

requirements.

Factory Acceptance Testing

Identified in specifications are the packaged systems requiring factory acceptance testing

(FAT).

Verification of FAT to ensure functionality of packaged systems and equipment.

Included in FAT of packaged systems is process operation and testing.

Installation and Construction Support

Identified in specifications are the packaged systems requiring on-site installation and

construction support from manufacturer's representative.


Provide details to Contractor on preparation, rigging and installation for proper installation of

packaged system.

Contractor to include the supply and installation of double walled HDPE piping for the

process lines "to pumping station" and "from process building sump", see specification for

piping details. These lines to run from the temporary man-hole to the collection pond. This

collection pond may be a temporary pond, location to be determined.

Installation Acceptance Inspection

Responsibilities of manufacturer's representative for packaged system or process

equipment outlined in specifications and can include items list below.

Contractor to place red and yellow commissioning tags on packaged systems, process

equipment and ancillary equipment. Details on tags provided in Section 5.

Conduct at completion of installation: final installation inspection, sign-off, energize

equipment, perform "Dry Run", verify ready for start-up testing and classroom with on-site

hands-off training sessions.

Ensure packaged system or equipment correctly installed; Contractor to complete

"Installation Check List" in Appendix B.

Inspection not limited to but includes: soundness, correctness of setting (alignment and

relative arrangement of parts), completeness on all installation process connections,

adequacy of lubricants (includes equipment related liquids), adequacy of energy sources,

completeness on all installation wiring connections, and check consistent with installation

instructions.

Verify the safety and readiness of the packaged system or process equipment for

mechanical, electrical and control system prior to being energized.

Energize equipment this may include: electric power, natural gas, water, compressed air,

supply and/or exhaust air.

Ensure operation of all components and devices.

Verify control system setup and make required adjustments.

Bring equipment into ready to accept process streams operating condition.

Perform "Dry Run" as far as possible/practicable as actual process or test streams (liquids,

slurry, sludge, etc.) will not be introduced into packaged system at this phase.

Verify operation of associated equipment.

Ensure that equipment has received all necessary regulatory inspections and certification.

Immediately correct deficiencies revealed during installation acceptance checks and advise


DR of any deficiencies or deviations from installation instructions.

Submit a installation report, signed and dated to DR, which includes following information:

inspection findings, list of items checked, problems encountered, corrective measures

taken/to be addressed, confirm equipment is satisfactorily installed, in proper working order,

and ready for the next phase of testing.

Training of operators training to include classroom training (overview of equipment

operation, technology, and principles) and on-site hands-off training (process function,

system assembly, safety and lock-outs, control system overview). Manufacturer's

representative to supply presentation, study and training materials.

Start-Up Testing

Start-Up Testing of packaged system or process equipment operation to include: bring

packaged system/process equipment into operating condition, ensure operation of

equipment and devices, operation in different modes (where applicable), perform multiple

starts and stop sequences, adjust settings, simulation of failures and confirmation of alarm

activation, and operation of associated equipment.

Correct deficiencies revealed during operation. Correct and adjust equipment operation.

Integration with plant SCADA system to ensure system operates as intended within the

integrated WTP-Pr process stream. See packaged systems and process equipment

specifications for details.

Contractor to complete check lists in Appendix C, "Wastewater Treatment Plant PLC

Commissioning Check Lists".

Site acceptance testing (SAT) to be performed by supplier to demonstrate packaged

system/process equipment operation.

Complete SAT and TAB (testing, adjusting, balancing) reports, submit signed copies to DR

for approval.

Completion of start-up testing occurs when no malfunctions occur during testing with

equipment running for minimum of 12 hours in total, and 1 hour of continuous operation.

Malfunction defined as equipment failure when a component of the packaged system or

process equipment does not function according to specifications, does not function at all, or

does not provide required functionality (either hardware or software). Classification of the

malfunction event is based on the conclusions drawn by the Contractor and DR.

Submit a signed and dated letter report to DR covering: Start-Up Testing findings, list of

items checked, problems encountered, and corrective measures taken or to be addressed.


Provide confirmation that: equipment is satisfactorily installed, in proper working order, and

ready for Non-Active Functional Testing.

Provide on-site, hands-on training with AECL operators following and physically performing

and learning maintenance operations. This training to include: operation overview, safety

information, lockouts, cleaning, maintenance inspection and checks, replacement of

frequently changed components, and responding to alarm conditions.

AECL operators responsible for supply of chemicals required for operation of process and

equipment packages.

Non-Active Functional Testing

This phase is performed to demonstrate the operation of the entire WTP-Pr. Clean water to

be processed.

The Contractor will oversee the Non-Active Functional Testing; see Appendix D for

preliminary testing outline.

Manufacturer's representative will operate packaged system and all ancillary equipment as

detailed in specification documents.

AECL operators will be present to observe the operation of the entire WTP-Pr as they will

not be active participants. Manufacturer's representative to respond to technical and

maintenance inquiries from AECL operators on equipment.

A minimum of 400 m3 of clean water will be required in this phase of commissioning. It is

the responsibility of the Contractor to supply clean water to the site. The WTP is not

connected to the municipal water supply thus all water must be trucked to site. Temporary

storage tanks will be required and must be located outside to the WTP building.

The Contractor is responsible for providing temporary pumps and hosing for piping water

into the WTP-Pr to and from temporary storage tanks. Pumps must provide sufficient flow

and head pressure to meet WTP-Pr operation requirements.

The manual valves on the final effluent lines to Lake Ontario must be locked-out and

tagged-out as no water is to be pumped to Lake Ontario until authorized by AECL and

PWGSC.

It is anticipated that each sand filter will require a minimum of one (1) backwash per week

during commissioning. There are two (2) sand filters in the WTP-Pr. Each filter requires

20 m3 of water in 10 minutes for backwashing.


In the Non-Active Functional Testing phase the baseline performance of each RO packaged

system is to be obtained. The baseline performance of each RO packaged system is

utilized by its PLC to determine membrane cleaning and replacement.

Non-Active Functional Testing is deemed complete if no malfunctions occur for the duration

specified in document 01 91 10.

Malfunction defined as equipment failure when a component of the packaged system does

not function according to specifications, does not function at all, or does not provide required

functionality (either hardware or software).

Classification of a malfunction event shall remain at sole discretion of DR.

Cleaning and maintenance activities are considered part of the continuous operation of the

process.

If malfunction prevents system from operation for minimum of specified continuous hours

per day, additional operation time will be required.

Manufacturer's representative to submit a signed and dated letter report to DR on the

Non-Active Functional Testing Phase. Report to include: observations from testing done in

phase, a list of operating problems encountered, corrective measures taken or to be

addressed (if required), and confirmation that equipment is in proper working order and

ready for the Non-Active Operation Training phase.

DR to recommend to AECL and PWGSC the readiness of the system for Non-Active

Operation Training.

Manufacturer's representative to train AECL operators on operation, controls and monitoring

of packaged system. Training to include details on troubleshooting; simulate alarms and

warnings, explain causes, and give details on corrective measures and procedures.

Non-Active Operation Training

In this phase AECL operators are to operate the equipment and packaged systems in the

WTP-Pr, clean water is processed, Contractor to supervise. Stated in specification are the

manufacturer's representatives to provide assistance to AECL operators throughout this

phase along with duties and proposed time commitment.

Clean water volumes, supply, storage and quality requirements outlined in the Section on

Non-Active Functional Testing applies to this phase. All waste water from the WTP-Pr to be

routed to the collection pond by utilizing the building and process sump.

AECL operators should operate the entire WTP-Pr for at least 5 days before commencing

the next phase (Transition from Non-Active Influent to Active Influent Performance Testing).


Non-Active Operation Training is deemed complete if no malfunctions occur for the duration


Malfunction definition and required actions are outlined in specification and Section on

Non-Active Functional Testing applies.

Manufacturer's representative to submit a signed and dated letter report to DR on the

Non-Active Operation Training Phase. Report to include: observations from testing done in

phase, a list of operating problems encountered, corrective measures taken or to be

addressed (if required), confirmation that equipment is in proper working order, and

confirmation that AECL operators are trained to operate system.

DR to recommend to AECL and PWGSC if training was successful and equipment meets

specification requirements where WTP-Pr and AECL operators are ready to proceed onto

phase Transition from Non-Active Influent to Active Influent Performance Testing.

Transition from Non-Active Influent to Active Influent Performance Testing

In this phase AECL operators are responsible for the operation of the equipment and

packaged systems in the WTP-Pr and the Contractor to supervise. Surface water from a

collection pond containing radioactive isotopes will be introduced in the WTP-Pr in this

phase.

Manufacturer's representative to respond on technical inquiries from AECL operators,

Contractor and DR.

Active influent will be introduced into the clarifiers and Sand Filtration in sequential stages

by way of isolated re-circulation loops; see Appendix E for preliminary testing outline.

The demarcation point for re-circulation back to the collection pond are the Clarifier Effluent

Tanks (TNK-04-14 and -24) and Filtered Effluent Tank (TNK-05-01).

Prior to commencing this phase TNK-04-14, TNK-04-24 and RO Concentrate Tank

(TNK-07-01) to be drained empty.

Operators must ensure that the isolation valves that direct flow to Lake Ontario are

locked-out and tagged-out. The final effluent water cannot be pumped to Lake Ontario.

PWGSC and CNSC to determine when final effluent water is safe.

Active influent will be transported from the effluent tanks specified back to the collection

pond by way of the tank overflow and drain into the building/process sump (TNK-15-01).


Sump pumps, PMP-15-01 and PMP-15-02, to pump active influent back to the collection

pond. Sump pumps, each rated to provide 1.2 m3/min of flow, should have sufficient

capacity to avoid overflow of the sump tank.

Utilizing the building sump should minimize the number of temporary hoses, pumps and

tanks required for transporting active influent. Any temporary pumps, piping and tanks in

contact with active influent will be contaminated with radioactive isotopes and will require

proper procedures for disposal and handling. Contractor to determine temporary equipment

that will be exposed to active influent in this phase.

Clean water volumes, supply, storage and quality requirements for backwashing of the sand

filters given in Section on Non-Active Functional Testing apply.

This phase is deemed complete if no malfunctions occur in the operation of equipment and

packaged system up to and including the Sand Filtration Packaged System. Duration


Malfunction definition and required actions are outlined in the specification and section titled

"Non-Active Functional Testing" in this document.

It is of the opinion of the DR when phase is deemed successful. DR to recommend by way

of a letter to PWGSC the acceptance of the packaged systems and readiness for Active

Performance Testing.

Active Performance Testing

In the Active Performance Testing phase the WTP-Pr is processing active influent; surface

water from a collection pond containing radioactive isotopes.

Due to regulatory requirements for handling radioactive material AECL operators are

responsible for the operation of the equipment and packaged systems. As well, AECL

operators are responsible for conducting sampling and determining samples to be collected.

Contractor to supervise operation of WTP.

Stated in specification are the manufacturer's representatives to be involved in Active

Performance Testing as well as services and support to be provided.

Malfunction definition and required actions are outlined in the specifications and section

titled "Non-Active Functional Testing" in this document.

An independent laboratory that is accredited by the Canadian Association for Environmental

Analytical Laboratories and approved by the Canadian Nuclear Safety Commission to


perform all analysis.

AECL's operators will conduct sampling and monitoring activities in this phase.

DR to summarize collected data at the conclusion of the test period and submit results to

PWGSC.

Section titled "Active Performance Testing" in Packaged System and equipment

specification outlines criteria for acceptance. Upon re-testing, Canada may reject the

equipment and request replacement.

Acceptance condition includes, as stated in specification 01 91 10, of the WTP packaged

systems and process equipment throughout four (4) consecutive weeks, 7 days per week,

24 hours per day.

Table-A2, in Appendix A, summarizes the responsibilities of the process commissioning team

members in each of the phases of the Process Commissioning Plan.

Major Systems

Treatment Pumps

Pond Recirculation Pump

Influent Heat Exchanger

Influent Heat Exchanger Pump

Flash Mix/Flocculation Tanks

Plate Clarifiers

Clarifier Sludge Pumps

Clarifier Effluent Tanks

Clarifier Effluent Pumps

Pressure Filters (Sand Filtration Packaged System)

Filter Backwash Pumps

Filtered Effluent Tank


RO Feed Pumps

RO Units (Membrane Treatment Packaged Systems)

Deacidification Filter (Packaged System)

RO Concentrate Tank

RO Permeate Tank

RO CIP Chemical Feed Systems (Packaged System)

Evaporator Feed Pumps

Evaporators (Packaged Systems)

Evaporator CIP System(Packaged System)

Slurry Tank

Slurry Feed Pumps

Slurry Dryers (Packaged Systems)

Slurry Dryers CIP System (Packaged System)

Floor scales

Slurry Dryers Exhaust Scrubber (Packaged System)

Sludge Tank

Sludge Pumps

V Belt Press (Packaged System)

Final Effluent Tank

Final Effluent Pumps

Wash Water Pumps

Building Sump

Sump Pumps


Clarification Flocculant Polymer Blending Systems (Packaged Systems)

Dewatering Polymer Blending Systems (Packaged Systems)

Filtration Flocculant Polymer Blending System (Packaged System)

Chemical Feed System - Sulfuric Acid (Packaged System)

Chemical Feed Systems - Ferric Chloride (Packaged System)

Chemical Feed Systems - Phosphoric Acid (Packaged System)

Chemical Feed System - Anti-scaling Agent (Packaged System)

Chemical Feed System - Biocide (Packaged System)

Compressed Air (Packaged System)

Heatless Absorption Air Dryer (Packaged System)


5.0 DOCUMENTATION

Contractor is responsible for ensuring documentation and drawings are updated based on as-built and changes that occur through commissioning phases. Contractor to use check lists that include signatures of those responsible for updating documentation and drawings to validate updates performed.

In the "Installation Acceptance Inspection" phase the Contractor to attach red and yellow commissioning tags on packaged systems, process equipment and ancillary equipment. The red tag to provide details on equipment status and reason for position/status (open, closed, energized). The yellow tag to provide status of documentation on equipment (completed , accepted, in review). Tag material to be vinyl or polyester, is puncture and water proof, and accepts pencil, ink and marker.

Refer to Appendix F for the generic forms to be utilised for the purposes of determining test procedures. Alternate forms provided by manufacturers' representatives and sub-Contractors may be used if suitable. Customised reports will be generated by speciality commissioning agents.


6.0 SCHEDULE

The Commissioning Schedule is given in Appendix A.

PHP-WTP-RPT-24 - Revision 02 MMM-CRA Joint Venture Port Hope Project

APPENDIX A

Plant Commissioning Schedule

Table A–2 Summary of Duties for Process Commissioning Phases

ID Task Name Duration Start Finish

1 Wastewater Treatment Plant - Process Commissioning 179 days Thu 11/1/12 Tue 7/9/13

2 Verification - Construction Completion/Pre-Startup 75 days Thu 11/1/12 Wed 2/13/13

3 Contractor Checks Own Work & Fills ConstructionCompletion Forms (Approx. 500 Items)

40 days Thu 11/1/12 Wed 12/26/12

4 Equipment Pre-Startup - Engineer & Contractor VerifyEquipment Installation

40 days Thu 12/6/12 Wed 1/30/13

5 SCADA/Control System FAT 20 days Thu 11/22/12 Wed 12/19/12

6 Control System Installation I/O & Network Verification 20 days Thu 1/17/13 Wed 2/13/13

7 Sart-Up Testing 108 days Thu 1/31/13 Mon 7/1/13

8 Run Bldg HVAC & Potable Water System as well as AffiliatedEquipment

10 days Thu 1/31/13 Wed 2/13/13

9 Run Clean Water Through Plant (By-Pass Packaged Systems& Process Equipment)

8 days Thu 2/14/13 Mon 2/25/13

10 Run Clean Water - Bring Clarifiers as well as AffiliatedEquipment On-Line

5 days Tue 2/26/13 Mon 3/4/13

11 Run Clean Water - Bring Sand Filter Package System as wellas Affiliated Equipment On-Line

5 days Tue 3/5/13 Mon 3/11/13

12 Run Clean Water - Bring RO Package Systems as well asAffiliated Equipment On-Line

10 days Tue 3/12/13 Mon 3/25/13

13 Run Clean Water - Bring Evaporators as well as AffiliatedEquipment On-Line

5 days Tue 3/26/13 Mon 4/1/13

14 Run Clean Water - Bring Slurry Dryers as well as AffiliatedEquipment On-Line

10 days Tue 4/2/13 Mon 4/15/13

15 Run Clean Water Throughout Plant Include Package Systems& Process Equipment

10 days Tue 4/16/13 Mon 4/29/13

16 SCADA/Control Systems SAT 45 days Tue 4/30/13 Mon 7/1/13

17 Commissioning - Testing 47 days Mon 5/6/13 Tue 7/9/13

18 Non-Active Functional Testing With Clean Water AcceptanceTest (5 Days, 24 Hrs.)

5 days Mon 5/6/13 Fri 5/10/13

19 Non-Active Operation Training With Clean Water AcceptanceTest (5 Days, 24 Hrs.)

5 days Mon 5/13/13 Fri 5/17/13

20 Stand-By Power Operational Acceptance Test (5 Days, 24Hrs.)

5 days Mon 5/20/13 Fri 5/24/13

21 Transition From Non-Active Influent to Active InfluentPerformance Testing Acceptance Test (4 Days, 24 Hrs.)

4 days Mon 5/27/13 Thu 5/30/13

22 Active Performance Testing with Active Influent AcceptanceTesting (4 wks., 7 Days/Wk, 24 Hrs./Day)

28 days Fri 5/31/13 Tue 7/9/13

7/9W-1 W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39

November 2012 December 2012 January 2013 February 2013 March 2013 April 2013 May 2013 June 2013 July 2013

Task

Split

Progress

Milestone

Summary

Project Summary

External Tasks

External Milestone

Deadline

Page 1 of 1REV 02

WASTEWATER TREATMENT PLANT PROCESS COMMISSIONING SCHEDULE

PORT HOPE AREA INITIATIVE (PHAI)100% SUBMISSION

CONTRACT NO. 057264-OS2

Project: 057264-OS2Date: Wed 11/2/11

Commissioning Phase Commissioning Team Responsibilities1

Factory Acceptance Testing Departmental Representative Witness testing at manufacturing facilityManufacturer's Representative At manufacturing facility perform verification of system

functionality as per specificationsInstallation & Construction Phase Contractor Present for construction and installation of equipment

Manufacturer's Representative • Provide details on rigging and proper installation• As per specification provide support on-site during installation

Installation Acceptance Inspection AECL Operators Present for classroom & on-site hands-off training Contractor • Final installation inspection, sign-off, energize equipment,

perform "Dry Run", verify ready for start-up testing• Verify the safety and readiness of the packaged system or process equipment for mechanical, electrical and control system prior to being energized

Departmental Representative Present for classroom & on-site hands-off training Manufacturer's Representative • Perform "Dry Run" as far as possible/practical

• Provide classroom & on-site hands-off training

Start-Up Testing AECL Operators Present for on-site, hands-on training Contractor • Inform DR of possible malfunctions

• Complete check lists• Complete SAT & TAB reports

Departmental Rep Determine/evaluate any malfunctionsManufacturer's Representative • Site acceptance testing

• Provide on-site, hands-on training Non-Active Functional Testing AECL Operators • Present for training on operation, controls and monitoring of

packaged system• Supply chemicals for process operation

Departmental Representative Determine/evaluate malfunction event

Table A-2Summary of Process Commissioning Team Member Responsibilties for Process Commissioning Phases

Departmental Representative Determine/evaluate malfunction event Contractor • Oversee the Non Active Functional Testing

• Supply clean water to the site for testing• Provide temporary pumps and hosing needed for commissioning

Manufacturer's Representative • Operate packaged system • Respond to technical and maintenance inquiries• Submit report to DR on Non-Active Functional Testing Phase• Provide training on operation, controls and monitoring of packaged system

Non-Active Operation Training AECL Operators • Operate equipment and packaged systems in the WTP-Pr, clean water is processed

Contractor • Supervise AECL operatorsDepartmental Representative • Recommend to AECL and PWGSC if training was successful

and equipment meets specification requirements

Manufacturer's Representative • Provide assistance to AECL operators throughout phase • Submit report to DR on the Non-Active Operation Training Phase

Tranisition from Non-Active Influent to Active Influent Performance Testing

AECL Operators Responsible for operation of equipment and packagedsystems

Contractor • Supervise operation of WTP-PrDepartmental Representative • Determine if phase is deemed complete

• Recommend acceptance of the packaged systems and readiness for Active Performance Testing.

Manufacturer's Representative • Respond on technical inquiries. Active Performance Testing AECL Operators • Responsible for the operation of the equipment and

packaged systems, radioactive material being processed• Conduct sampling and monitoring activities

Contractor • Supervise operation of WTP-Pr.Departmental Representative • Summarize collected data & submit results. Manufacturer's Representative • Specifications state those to be involved in Active


Note:1. Responsibilities identified are only a summary of key point(s) see Specification and Process Commissioning Plan Volume 2 document for comprhensive details and list of responsibilities.

PHP-WTP-RPT-24 – Revision 02 MMM-CRA Joint Venture Port Hope Project

APPENDIX B

Process Commissioning – Installation Check List

Process Commissioning - Installation Check List

Schedule Task

Action Required By

Office of Particular

Interest (OPI)

Complete, Signed, and

Dated

201 Inspect Pond

202 Leak Test Piping system from Pond to Treatment Pumps (PMP-03-01, & -02) 200 HDPE LEA

301 Leak Test Treatment Pump 1 Inlet Valve VLV 03 01


303 Leak Test Pond Recirculation Pump Inlet Valve VLV 03 03

304 Leak Test Pond Recirculation By-Pass Isolation Valve VLV 03 11

305 Pressure Test Piping system of Influent Pumping - Double Walled HDPE HDPE LEA

306 Leak Test Piping system of Influent Pumping - Double Walled HDPE HDPE CLE

307 Pressure Test Piping system of Influent Pumping SS LEA

308 Leak Test Piping system of Influent Pumping SS CLE

309 Commission Treatment Pump 1 PMP 03 01310 Commission Treatment Pump 2 PMP 03 02311 Commission Pond Recirculation Pump PMP 03 03312 Commission Treatment Pump 1 Suction Pressure Gauge PI 03 01A313 Commission Treatment Pump 1 Discharge Pressure Gauge PI 03 01B314 Commission Treatment Pump 2 Suction Pressure Gauge PI 03 02A315 Commission Treatment Pump 2 Discharge Pressure Gauge PI 03 02B316 Commission Pond Recirculation Pump Suction Pressure Gauge PI 03 03A317 Commission Pond Recirculation Pump Discharge Pressure Gauge PI 03 03B318 Leak Test Influent Heat Exchanger Bypass Valve VLV 03 05319 Leak Test Influent Heat Exchanger - Final Effluent Valve VLV 03 06320 Pressure Test Influent Heat Exchanger HX 03 01321 Commission Heat Exchanger Influent Temperature TI 03 01322 Commission Heat Exchanger Effluent Temperature TI 03 02323 Commission Heat Exchanger Influent Temperature (RTD) TE 03 01324 Commission Heat Exchanger Effluent Temperature (RTD) TE 03 02325 Commission Influent Flow Meter FIT 03 01326 Commission Clarifier ByPass Valve VLV 03 04327 Commission Influent Heat Exchanger Pump PMP 03 13328 Commission Influent Heat Exchanger Pump Suction Pressure PI 03 13A329 Commission Influent Heat Exchanger Pump Discharge Pressure PI 03 13B330 Commission Heat Exchanger Tube In Temperature TE 03 21331 Commission Heat Exchanger Tube Out Temperature TE 03 22332 Commission Heat Exchanger Tube In Temperature Gauge TI 03 21333 Commission Heat Exchanger Tube Out Temperature Gauge TI 03 22334 Commission Influent HX Recirculation Conductivity AIT 03 13335 Commission Final Effluent Pump 1 PMP 03 11336 Commission Final Effluent Pump 2 PMP 03 12337 Commission Final Effluent Tank TNK 03 10338 Commission Final Effluent Tank Level Sensor LIT 03 10339 Commission Final Effluent Tank Low Level Cut Off LSL 03 19340 Commission Final Effluent Tank High Level Switch LSH 03 20341 Commission Final Effluent Pump 1 Discharge Pressure PI 03 11B342 Commission Final Effluent Pump 2 Discharge Pressure PI 03 12B343 Commission Effluent Pump 1 Flowmeter FIT 03 11344 Commission Effluent Pump 2 Flowmeter FIT 03 12345 Commission Final Effluent Temperature (Pump 1) TE 03 11346 Commission Final Effluent Temperature (Pump 2) TE 03 12347 Commission Effluent Pump 1 Forcemain Isolation VLV 03 11347 Commission Effluent Pump 2 Forcemain Isolation VLV 03 12348 Commission Evaporator Imfluent Valve VLV 03 25349 Commission Evaporator Rejected Influent Inlet Valve VLV 03 26350 Commission Wash Water Pump 1 PMP 03 14351 Commission Wash Water Pump 2 PMP 03 15352 Commission Wash Water Pump 1 Suction Pressure PI 03 14A353 Commission Wash Water Pump 1 Discharge Pressure PI 03 14B354 Commission Wash Water Pump 2 Suction Pressure PI 03 15A355 Commission Wash Water Pump 2 Discharge Pressure PI 03 15B356 Commission Wash Water Pressure Transmitter PIT 03 16357 Commission Wash Water Low Pressure Switch PSL 03 17358 Commission Wash Water Pressure Tank Pressure Gauge PI 03 18359 Test Effluent pH DetectorTransmitter AIT 03 23

Tag No.

Process 02 - Pond

Process 03 - Influent Pumping

Task Description

1/7


Schedule Task

Action Required By


Interest (OPI)


DatedTag No.Task Description

360 Commission Effluent pH DetectorTransmitter AIT 03 23

361 Leak TestPiping system from Lagoon Piping 200-PVC-LEA connection to Treatment Pumps (PMP-03-01 & -02)

200 SS LEA

362 Leak TestPiping system from Treatment Pumps (PMP-03-01 & -02) to Chemical Pretreatment Tanks (TNK-04-11 & -21)

100 SS LEA

363 Leak Test Piping system from VLV-03-04 to Clarifier Effluent Tank (TNK-04--03) 100 SS

401 Leak Test Clarifier Train 1 Isolation Valve VLV 04 10402 Leak Test Clarifier Train 2 Isolation Valve VLV 04 20403 Leak Test Static Inline Mixer to Flash Mix Tank 1 SMX 04 10404 Leak Test Static Inline Mixer to Flash Mix Tank 2 SMX 04 20405 Leak Test Flash Mixer - Flash Mix Tank 1 MIX 04 11406 Leak Test Flash Mixer - Flash Mix Tank 2 MIX 04 21407 Commission Flocculation Mixer (Var. Speed) - Flocculation Tank 1 MIX 04 12408 Commission Flocculation Mixer (Var. Speed) - Flocculation Tank 2 MIX 04 22409 Leak Test Flash Mix Tank 1 TNK 04 11410 Leak Test Flash Mix Tank 2 TNK 04 21411 Leak Test Flocculation Tank 1 TNK 04 12412 Leak Test Flocculation Tank 2 TNK 04 22413 Leak Test Inclined Plate Clarifier 1 CLR 04 13414 Leak Test Inclined Plate Clarifier 2 CLR 04 23415 Commission Sludge Pump 1 PMP 04 13416 Commission Sludge Pump 2 PMP 04 23417 Commission Sludge Pump 1 Suction Pressure Gauge PI 04 13A418 Commission Sludge Pump 1 Discharge Pressure Gauge PI 04 13B419 Commission Sludge Pump 1 Flowmeter FIT 04 13420 Commission Sludge Pump 1 High Discharge Pressure Switch PSH 04 13421 Commission Sludge Pump 2 Suction Pressure Gauge PI 04 23A422 Commission Sludge Pump 2 Discharge Pressure Gauge PI 04 23B423 Commission Sludge Pump 2 Flowmeter FIT 04 23424 Commission Sludge Pump 2 High Discharge Pressure Switch PSH 04 23425 Leak Test Clarifier Effluent Tank TNK 04 14426 Leak Test Clarifier Effluent Tank TNK 04 24427 Commission Clarifier Effluent Pump 1 PMP 04 01428 Commission Clarifier Effluent Pump 2 PMP 04 02429 Commission Clarifier Effluent Tank 1 Level Switch High LSH 04 16430 Commission Clarifier Effluent Tank 1 Level Switch Low LSL 04 17431 Commission Clarifier effluent Tank 1 Level Transmitter LIT 04 15432 Commission Clarifier Effluent Tank 2 Level Switch High LSH 04 26433 Commission Clarifier Effluent Tank 2 Level Switch Low LSL 04 27434 Commission Clarifier effluent Tank 2 Level Transmitter LIT 04 25

435 Commission Clarifier Effluent Transfer Pump 1 Suction Pressure Gauge PI 04 01A

436 Commission Clarifier Effluent Transfer Pump 1 Discharge Pressure Gauge PI 04 01B



439 Leak Test RO Filtration System Inlet Isolation Valve VLV 04 01440 Leak Test RO Filtration System Bypass Valve VLV 04 02441 Leak Test Clarifier Effluent Outlet Switch-Over Valve VLV 04 03442 Leak Test RO Filtration Inline Static Mixer SMX 04 01

443 Leak TestPiping system from Clarification Flocculant (CHF-10-51) to Flash Mix Tank (TNK-04-11)

25 PVC POL


25 PVC POL

445 Leak TestPiping system from Ferric Chloride System 1 to Static Mixer (SMX-04-10)

12 PVC FC


12 PVC FC

447 Leak TestPiping system from Static Mixer (SMX-04-10) to Flash Mix Tank (TNK-04-11)

100 SS LEA


100 SS LEA

449 Leak TestPiping system from Flash Mix Tank (TNK-04-11) to Clarifier (CLR-04-13)

100 SS LEA


100 SS LEA

451 Leak TestPiping system from Clarifier (CLR-04-13) to Clarifier Effluent Tank (TNK-04-14)

200 SS CLE

Process 04 - Clarification

2/7


Schedule Task

Action Required By


Interest (OPI)




200 SS CLE

453 Leak Test Piping system from Clarifier (CLR-04-13) to PMP-04-13 200 SS SL454 Leak Test Piping system from Clarifier (CLR-04-23) to PMP-04-23 200 SS SL

455 Leak TestPiping system from PMP-04-13 & -23 to Sludge Holding Tank (THK-09-01)

200 SS SL

456 Leak TestPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Zone 1 Drain Collection Header

150 SS DRN

457 Leak TestPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Sand Filters (FLT-05-01 & -02)

100 SS CLE

458 Leak TestPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Final Effluent Tank (TNK-03-10)

100 SS CLE

501 Pressure Test Filter 1 FLT 05 01502 Pressure Test Filter 2 FLT 05 02503 Commission Filter Backwash Pump 1 PMP 05 03504 Commission Filter Backwash Pump 2 PMP 05 04505 Commission Filter Backwash Pump 1 Suction Pressure PI 05 03A506 Commission Filter Backwash Pump 1 Discharge Pressure PI 05 03B507 Commission Filter Backwash Pump 2 Suction Pressure PI 05 04A508 Commission Filter Backwash Pump 2 Discharge Pressure PI 05 04B509 Commission Air Scour Blower 1 BLW 05 01510 Commission Air Scour Blower 2 BLW 05 02511 Commission Air Scour Flow Switch FS 05 01512 Commission Sand Filter Influnet Flow Meter FIT 05 01513 Commission Pressure Transmitter PIT 05 01514 Commission Pressure Indicator PI 05 01515 Commission Backwash Pump Flow Meter FIT 05 03516 Commission Backwash Pump pressure indicator PI 05 03517 Commission Sand Filter 1 Influent Valve VLV 05 11518 Leak Test Sand Filter 2 Influent Valve VLV 05 21519 Leak Test Sand Filter 1 Backwash Waste Valve VLV 05 14520 Leak Test Sand Filter 2 Backwash Waste Valve VLV 05 24521 Leak Test Sand Filter 1 Effluent Valve VLV 05 12522 Leak Test Sand Filter 2 Effluent Valve VLV 05 22523 Leak Test Sand Filter 1 Backwash Valve VLV 05 13524 Leak Test Sand Filter 2 Backwash Valve VLV 05 23525 Leak Test Sand Filter 1 Rinse Valve VLV 05 15526 Leak Test Sand Filter 2 Rinse Valve VLV 05 25527 Leak Test Sand Filter 1 Air Scour Valve VLV 05 16528 Leak Test Sand Filter 2 Air Scour Valve VLV 05 26529 Leak Test Sand Filter 1 Top Side Drain Valve VLV 05 13530 Leak Test Sand Filter 2 Top Side Drain Valve VLV 05 23531 Leak Test Sand Filter 1 Drain Valve VLV 05 18532 Leak Test Sand Filter 2 Drain Valve VLV 05 28533 Leak Test Media Load Valve VLV 05 19534 Leak Test Media Load Valve VLV 05 29535 Commission Sand Filter Effluent Pressure Transmitter PIT 05 02536 Commission Sand Filter Effluent Pressure Gauge PI 05 02537 Commission Sand Filter Effluent Flow Control Valve FCV 05 02538 Commission Compressure Air regulator pressure PI 05 10539 Commission Compressure Air pressure switch low PSL 05 10540 Leak Test Sulfuric Acid Static Mixer SMX 05 01541 Commission Filtered Effluent Tank TNK 05 01542 Commission Filtered Effluent Tank Level Transmitter LIT 05 01543 Commission Filtered Effluent Tank Level High Switch LSH 05 03544 Commission Filtered Effluent Tank Level Low Switch LSL 05 02545 Commission Filtered Effluent Tank pH AIT 05 01546 Commission Filtered Effluent Tank Temperature TIT 05 01

547 Leak TestPiping system from Sand Filters (FLT-05-01 & -02) to Filtered Effluent Tank (TNK-05-01)

100 SS ROI

548 Leak TestPiping system from Final Effluent Tank (TNK-03-10) to Filtered Backwash Pumps (PMP-05-03 & -04)

100 CS WI

549 Leak TestPiping system from Filtered Backwash Pumps (PMP-05-03 & -04) to Sand Filters (FLT-05-01 & -02)

150 CS WI

550 Leak TestPiping system from Compressed Air System to Sand Filters (FLT-05-01 & -02)

18 CS CMA

551 Leak Test Piping system from Sand Filters (FLT-05-01 & -02) to Building Sump 150 SS DRN

Process 05 - Filtration

3/7


Schedule Task

Action Required By


Interest (OPI)



552 Leak TestPiping system from Sand Filters (FLT-05-01 & -02) to Zone 1 Drain Collection Header

150 SS DRN

553 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) to RO Feed Pumps (PMP-06-01, -02 & -03)

150 SS ROI

554 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) to Zone 1 Drain Collection Header

150 SS ROI

555 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) to Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04)

150 SS ROI

556 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Feed Pumps

50 SS ROI

557 Leak TestPiping system from RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Treatment Systems (ROS-06-01, -02, -03 & -04)

75 SS ROI

558 Leak TestPiping system from Sulfuric Acid Feed System to Static Mixer (SMX-05-01)

12 PVDF SA

559 Leak TestPiping system from to RO Treatment Systems (ROS-06-01, -02, -03 & -04) to Filtered Effluent Tank (TNK-05-01)

601 Commission RO Feed Pump 1 PMP 06 01


603 Commission RO Feed Pump 3 PMP 06 03604 Commission RO Feed Pump 4 PMP 06 04605 Commission RO Feed Pump 1 Suction Pressure Gauge PI 06 01A606 Commission RO Feed Pump 1 Discharge Pressure Gauge PI 06 01B607 Commission RO Feed Pump 2 Suction Pressure Gauge PI 06 02A608 Commission RO Feed Pump 2 Discharge Pressure Gauge PI 06 02B609 Commission RO Feed Pump 3 Suction Pressure Gauge PI 06 03A610 Commission RO Feed Pump 3 Discharge Pressure Gauge PI 06 03B611 Commission RO Feed Pump 4 Suction Pressure Gauge PI 06 04A612 Commission RO Feed Pump 4 Discharge Pressure Gauge PI 06 04B

613 Commission Reverse Osmosis Membrane Treatment System - Package System ROS 06 01




617 Leak Test RO Permeate Storage Tank TNK 06 01618 Commission RO Permeate Storage Tank Level Transmitter LIT 06 01619 Commission RO Permeate Storage Tank Level Switch Low LSL 06 02620 Commission RO Permeate Storage Tank Level Switch High LSH 06 03621 Commission RO Permeate Storage Tank pH Meter AIT 06 04622 Leak Test Deacidification Filter FLT 06 01623 Commission pH Adjusted RO Permeate pH AIT 06 05624 Leak Test Rejected Effluent to Building Sump VLV 06 13625 Leak Test RO Effluent to Final Effluent Tank VLV 06 11

626 Pressure TestPiping system from Compressed Air Packages to RO Treatment System-Packaged Systems

18 CS CMA

627 Leak TestPiping system from Concentrate of RO Treatment System-Packaged Systems to TNK-07-01 (RO Concentrate Tank)

50 SS ROC

628 Leak TestPiping system from Permeate of RO Treatment System-Packaged Systems to RO Permeate Tank (TNK-06-01)

75 SS ROP

629 Leak TestPiping system from RO Permeate Tank (TNK-06-01) to Deacidification Filter (FLT-06-01)

630 Leak TestPiping system from Deacidification Filter (FLT-06-01) to Final Effluent Tank (TNK-03-01)

100 SS ROP

631 Leak TestPiping system from Deacidification Filter (FLT-06-01) to RO Treatment System-Packaged Systems

75 SS ROP

632 Leak TestPiping system from RO Concentrate Tank (TNK-07-01) to Evaporator Feed Pumps (PMP-07-01 & -02)

50 SS ROC

633 Leak TestPiping system from Evaporator Feed Pumps (PMP-07-01 & -02) to Evaporators (MVC-07-01 & -02)

50 SS ROC

634 Leak TestPiping system from RO Permeate Tank (TNK-06-01) to Zone 1 Drain Collection Header

150 SS DRN

635 Leak TestPiping system from RO Concentrate Tank (TNK-07-01) to Zone 1 Drain Collection Header

150 SS DRN

Process 06 - Reverse Osmosis

4/7


Schedule Task

Action Required By


Interest (OPI)



636 Pressure TestPiping system from Compressed Air Packages to RO Treatment Systems-Packaged Systems

18 CS CMA

701 Commission Evaporator Feed Pump 1 PMP 07 01


703 Leak Test RO Concentrate Tank TNK 07 01704 Commission RO Concentrate Tank Level Transmitter LIT 07 01705 Commission RO Concentrate Tank Level Switch Low LSL 07 02706 Commission RO Concentrate Tank High Level Switch LSH 07 03707 Commission Evaporator Feed Pump 1 Suction Pressure Gauge PI 07 01A708 Commission Evaporator Feed Pump 1 Discharge Pressure Gauge PI 07 01A709 Commission Evaporator Feed Pump 2 Suction Pressure Gauge PI 07 02A710 Commission Evaporator Feed Pump 2 Discharge Pressure Gauge PI 07 02B711 Commission Evaporator Feed Flow Meter FIT 07 04

712 Commission Mechanical Vapour Compression Evaporators Packaged System MVC 07 01


714 Commission Evaporator 1 Recirc Pump PMP 07 10715 Commission Evaporator 2 Recirc Pump PMP 07 20716 Commission Evaporator 1 Residue Pump PMP 07 11717 Commission Evaporator 2 Resudue Pump PMP 07 21718 Commission Evaporator Condensate Pump 1 PMP 07 12719 Commission Evaporator Condensate Pump 2 PMP 07 22720 Leak Test Evaporator Inline Static Mixer SMX 07 05721 Commission Evaporator Output Conductivity Transmitter AIT 07 06721 Leak Test Clean In Place Tank CIP 07 01

722 Leak TestPiping system of Compressed Air to Concentrate Pumps PMP-07-11 and PMP-07-21

12 CS CMA

723 Leak Test Piping system from PMP-07-11 to Slurry Tank (TNK-08-01) 25 SS SLR724 Leak Test Piping system from PMP-07-21 to Slurry Tank (TNK-08-01) 25 SS SLR

725 Leak Test Piping system from PMP-07-11 & -21 to Evaporator CIP (CIP-07-01) 50 SS CIP

726 Leak TestPiping system from Evaporator CIP (CIP-07-01) to Heat Exchangers on Evaporators MVC-07-01 & -02

50 SS CIP

727 Leak TestPiping system from Evaporator Condensate Pumps PMP-07-12 & -22 to Final Effluent Tank (TNK-03-10)

50 SS CON

728 Leak TestPiping system from Anti-Scaling Agent Feed System to RO Concetrate line that feeds Evaporator Packaged Systems (MVC-07-01 & -02)

12 PVC AC

801 Leak Test Slurry Holding Tank TNK 08 01

802 Commission Slurry Holding Tank Level Transmitter LIT 08 01

803 Commission Slurry Holding Tank Level Switch Low LSL 08 02804 Commission Slurry Holding Tank Level Switch High LSH 08 03805 Commission Slurry Transfer Pump 1 PMP 08 01806 Commission Slurry Transfer Pump 2 PMP 08 02807 Commission Slurry Transfer Pump 1 Suction Pressure Gauge PI 08 01A808 Commission Slurry Transfer Pump 1 Discharge Pressure Gauge PI 08 01B809 Commission Slurry Transfer Pump 2 Suction Pressure Gauge PI 08 02A810 Commission Slurry Transfer Pump 2 Discharge Pressure Gauge PI 08 02B811 Commission Slurry Transfer Flow Meter FIT 08 05812 Commission Slurry Dryer 1 Packaged System SLR 08 01813 Commission Slurry Dryer 2 Packaged System SLR 08 02814 Commission Slurry Dryer 3 Packaged System SLR 08 03815 Leak Test Slurry Pumps Discharge Valve VLV 08 03816 Leak Test Slurry Pumps Recirculation Valve VLV 08 04817 Commission Salts Tote 1 Weight WIT 08 01818 Commission Salts Tote 2 Weight WIT 08 02819 Commission Salts Tote 3 Weight WIT 08 03820 Commission Slurry Dryer Clean in Place CIP 08 01

821 Leak TestPiping system from Slurry Tank (TNK-08-01) to Slurry Dryers (SLR-08-01, -02 & -03)

25 SS SLR

822 Leak Test Piping system from Phosphoric Acid Chemical Skid to CIP-07-01 12 PVDF PA


824 Leak TestPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Header for CIP-07-01 & CIP-08-01

25 CS WI

Process 07 - Concentrate Evaporation

Process 08 - Slurry Drying

5/7


Schedule Task

Action Required By


Interest (OPI)



825 Leak Test Piping system from CIP-08-01 to Slurry Dryers (SLR-08-01, -02 & -03) 50 SS CIP

826 Leak Test Piping system from Slurry Dryers (SLR-08-01, -02 & -03) to CIP-08-01 50 SS CIP

827 Leak TestPiping system from TNK-08-01, CIP-07-01 & CIP-08-01 to Zone 2 Drain Collection Header

150 SS DRN

828 Leak TestPiping system from Slurry Dryers (SLR-08-01, -02 & -03) & Slurry Dryers Exhaust Scrubber (SCR-13-01) to Zone 2 Drain Collection Header

150 SS DRN

828 Leak TestPiping system from SLR-08-01, -02 & -03 to Slurry Dryers Exhaust Scrubber (SCR-13-01)

250 SS VENT

829 Leak Test Piping system of Compressed Air to SLR-08-01, -02 & -03 12 CS CMA

830 Leak TestPiping system from Biocide Chemical Skid to Slurry Dryers Exhaust Scrubber (SCR-13-01)

12 PVC BIC

831 Leak TestPiping system from Slurry Dryers Exhaust Scrubber (SCR-13-01) to Vent

250 SS VENT

832 Leak TestPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Slurry Dryers Exhaust Scrubber (SCR-13-01)

25 CS PLW

901 Leak Test Sludge Thickener Tank TNK 09 01

902 Commission Sludge Thickener Tank Rake Mechanism MIX 09 01

903 Commission Sludge Thickener Tank Rake High High Torque Switch WSHH 09 01904 Commission Sludge Thickener Tank Rake High Torque Switch WSH 09 01905 Commission Sludge Thickener Tank Level Transmitter LIT 09 01906 Commission Thickener Tank Solids Pump 1 PMP 09 01907 Commission Thickener Tank Solids Pump 2 PMP 09 02908 Commission Thickener Tank Solids Pump 1 Suction Pressure Gauge PI 09 01A909 Commission Thickener Tank Solids Pump 1 Discharge Pressure Gauge PI 09 01B

910 CommissionThickener Tank Solids Pump 1 Discharge High-Pressure Shut-Off Switch

PSH 09 01

911 Commission Thickener Tank Solids Pump 2 Suction Pressure Gauge PI 09 02A912 Commission Thickener Tank Solids Pump 2 Discharge Pressure Gauge PI 09 02B


PSH 09 02

914 Commission Thickener Tank Solids Flowmeter FIT 09 05915 Commission Sludge Dewatering Packaged System DWR 09 01916 Leak Test Sludge Recirculation Valve VLV 09 03917 Leak Test Sludge Feed Valve VLV 09 04918 Commission Sludge Cake Bag Weight WIT 09 01

919 Leak TestPiping system from Dewater Polymer Feed System (CHF-10-52) to Static Mixer on V-Belt Press Skid (DWR-09-01)

25 PVC POL

920 Leak TestPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to V-Belt Press Skid (DWR-09-01)

25 CS WI

921 Leak TestPiping system from Sludge Tank (TNK-09-01) to V-Belt Press Skid (DWR-09-01)

50 SS SL

1001 Leak Test Clarification Flocculant Polymer Dosing System CHF 10 51


1003 Leak Test Dewatering Polymer Dosing System CHF 10 61

1004 Leak Test Filtration Flocculant Polymer Dosing System CHF 10 56

1005 Leak Test Sulfuric Acid Metering System CHP 10 02

1006 Leak Test Ferric Chloride Metering System CHP 10 12


1008 Leak Test Anti-Scaling Agent Metering System CHP 10 22

1009 Leak Test Phosphoric Acid Chemical Metering System CHP 10 31

1010 Leak Test Biocide Chemical Metering System CHP 10 27

1011 Commission Clarification Flocculant Polymer Dosing System CHF 10 51


1013 Commission Dewatering Polymer Dosing System CHF 10 61

1014 Commission Filtration Flocculant Polymer Dosing System CHF 10 56

1015 Commission Sulfuric Acid Metering System CHP 10 02

1016 Commission Ferric Chloride Metering System CHP 10 12


1018 Commission Anti-Scaling Agent Metering System CHP 10 22

1019 Commission Phosphoric Acid Chemical Metering System CHP 10 31

1020 Commission Biocide Chemical Metering System CHP 10 27

Process 09 - Sludge Thickening and Dewatering

Process 10 - Chemical

6/7


Schedule Task

Action Required By


Interest (OPI)



1101 Commission Packaged Air Compressor 1 CMP 11 01


1103 Commission Compressor 1 Pressure Gauge PI 11 10


1105 Commission High Pressure Air Reciever 1 RCV 11 03


1107 Commission Air Pressure Gauge PI 11 11


1109 Commission Air Filter / Separator FLT 11 11





1114 Commission Heatless Absorption Dryer 1 DRY 11 01


1116 Commission Particulate Filter FLT 11 12


1118 Commission Activated Carbon Filter (Final) FLT 11 13




1122 Leak TestPiping system from CMP-11-01 to Heatless Absorption Air Dryer DRY-11-01 & Piping to Compressed Air Header

12 CS CMA


12 CS CMA

1124 Leak Test Piping system for Maintenance Compressed Air Header 25 CS CMA


Process 11 - Compressed Air

7/7


APPENDIX C

Wastewater Treatment Plant PLC Commissioning Check Lists


PLANT PLC/SCADA AUTOMATION PROGRAM COMMISSIONING

Commissioning of the Plant PLC / SCADA automation system will be conducted in four

steps.

1) Establish/verify communication link between SCADA system and plant PLC.

2) Check inputs and outputs (I/O) of field devices at PLC and SCADA

3) Check automation of sub-system components.

4) Check automation of Wastewater Treatment Plant Treatment System1.

1 Note: This stage will involve temporary piping to interconnect the recharge piping with extraction piping at PCSs to allow re-injection pumps to pump directly into the equalization tanks for testing purposes, thereby creating a closed-loop system.

Wastewater Treatment Plant Commissioning – INPUT / OUTPUT CHECK LIST

PLC Confirmed

SCADA Confirmed

Documents Updated

VLV 03 01 Treatment Pump 1 Inlet Valve


VLV 03 03 Pond Recirculation Pump Inlet Valve

PMP 03 01 Treatment Pump 1


PMP 03 03 Recirculation Pump

PI 03 01A Treatment Pump 1 Suction Pressure Gauge

PI 03 01B Treatment Pump 1 Discharge Pressure Gauge



PI 03 03A Recirculation Pump 2 Suction Pressure Gauge

PI 03 03B Recirculation Pump 2 Discharge Pressure Gauge

VLV 03 05 Influent Heat Exchanger Bypass Valve

VLV 03 24 Treatment Pumps Recirculation Valve

TI 03 01 Heat Exchanger Influent Temperature

TI 03 02 Heat Exchanger Effluent Temperature

TE 03 01 Heat Exchanger Influent Temperature (RTD)

TE 03 02 Heat Exchanger Effluent Temperature (RTD)

FIT 03 01 Influent Flow Meter

VLV 03 04 Clarifier ByPass Valve

PMP 03 13 Influent Heat Exchanger Pump

PI 03 13A Influent Heat Exchanger Pump Suction Pressure

PI 03 13B Influent Heat Exchanger Pump Discharge Pressure

TE 03 21 Heat Exchanger Tube In Temperature

TE 03 22 Heat Exchanger Tube Out Temperature

TI 03 21 Heat Exchanger Tube In Temperature Gauge

TI 03 22 Heat Exchanger Tube Out Temperature Gauge

AIT 03 13 Influent HX Recirculation Conductivity

PMP 03 11 Final Effluent Pump 1


LIT 03 10 Final Effluent Tank Level Sensor

LSL 03 19 Final Effluent Tank Low Level Cut Off

LSH 03 20 Final Effluent Tank High Level Switch

PI 03 11B Final Effluent Pump 1 Discharge Pressure


FIT 03 11 Effluent Pump 1 Flowmeter


TE 03 11 Final Effluent Temperature (Pump 1)


VLV 03 11 Effluent Pump 1 Forcemain Isolation


PMP 03 14 Wash Water Pump 1


PI 03 14A Wash Water Pump 1 Suction Pressure

PI 03 14B Wash Water Pump 1 Discharge Pressure



PIT 03 16 Wash Water Pressure Transmitter

PSL 03 17 Wash Water Low Pressure Switch

PI 03 18 Wash Water Pressure Tank Pressure Gauge

AIT 03 23 Effluent pH DetectorTransmitter

Tag No.


Process 01 - Leachate Pumping Station

1 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.


VLV 04 10 Clarifier Train 1 Isolation Valve


SMX 04 10 Static Inline Mixer to Flash Mix Tank 1


MIX 04 11 Flash Mixer - Flash Mix Tank 1


MIX 04 12 Flocculation Mixer (Var. Speed) - Flocculation Tank 1


PMP 04 13 Sludge Pump 1


PI 04 13A Sludge Pump 1 Suction Pressure Gauge

PI 04 13B Sludge Pump 1 Discharge Pressure Gauge

FIT 04 13 Sludge Pump 1 Flowmeter

PSH 04 13 Sludge Pump 1 High Discharge Pressure Switch





PMP 04 01 Clarifier Effluent Pump 1


LSH 04 17 Clarifier Effluent Tank 1 Level Switch High

LSL 04 16 Clarifier Effluent Tank 1 Level Switch Low

LIT 04 15 Clarifier effluent Tank 1 Level Transmitter




PI 04 01A Clarifier Effluent Transfer Pump 1 Suction Pressure Gauge

PI 04 01B Clarifier Effluent Transfer Pump 1 Discharge Pressure Gauge



VLV 04 01 RO Filtration System Inlet Isolation Valve

VLV 04 02 RO Filtration System Bypass Valve

VLV 04 03 Clarifier Effluent Outlet Switch-Over Valve

SMX 04 01 RO Filtration Inline Static Mixer

FLT 05 01 Filter 1

FLT 05 02 Filter 2

PMP 05 03 Filter Backwash Pump 1


BLW 05 01 Air Scour Blower 1


FS 05 01 Air Scour Flow Switch

FIT 05 01 Sand Filter Influnet Flow Meter

PIT 05 01 Pressure Transmitter

PI 05 01 Pressure Indicator

FIT 05 03 Backwash Pump Flow Meter

PI 05 03 Backwash Pump pressure indicator

VLV 05 11 Sand Filter 1 Influent Valve


VLV 05 14 Sand Filter 1 Backwash Waste Valve



2 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.


VLV 05 12 Sand Filter 1 Effluent Valve


VLV 05 13 Sand Filter 1 Backwash Valve


VLV 05 15 Sand Filter 1 Rinse Valve


VLV 05 16 Sand Filter 1 Air Scour Valve


VLV 05 13 Sand Filter 1 Top Side Drain Valve


VLV 05 18 Sand Filter 1 Drain Valve


VLV 05 19 Media Load Valve


PIT 05 02 Sand Filter Effluent Pressure Transmitter

PI 05 02 Sand Filter Effluent Pressure Gauge

FCV 05 02 Sand Filter Effluent Flow Control Valve

PI 05 10 Compressure Air regulator pressure

PSL 05 10 Compressure Air pressure switch low

SMX 05 01 Sulfuric Acid Static Mixer

LIT 05 01 Filtered Effluent Tank Level Transmitter

LSH 05 03 Filtered Effluent Tank Level High Switch

LSL 05 02 Filtered Effluent Tank Level Low Switch

AIT 05 01 Filtered Effluent Tank pH

TIT 05 01 Filtered Effluent Tank Temperature

Piping system from to RO Treatment Systems (ROS-06-01, -02, -03 & -04) to Filtered Effluent Tank (TNK-05-01)

PMP 06 01 RO Feed Pump 1




PI 06 01A RO Feed Pump 1 Suction Pressure Gauge

PI 06 01B RO Feed Pump 1 Discharge Pressure Gauge







ROS 06 01 Reverse Osmosis Membrane Treatment System - Package System




LIT 06 01 RO Permeate Storage Tank Level Transmitter

LSL 06 02 RO Permeate Storage Tank Level Switch Low

LSH 06 03 RO Permeate Storage Tank Level Switch High

AIT 06 04 RO Permeate Storage Tank pH Meter


3 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.

FLT 06 01 Deacidification Filter

AIT 06 05 pH Adjusted RO Permeate pH

VLV 06 13 Rejected Effluent to Building Sump

VLV 06 11 RO Effluent to Final Effluent Tank

PMP 07 01 Evaporator Feed Pump 1


LIT 07 01 RO Concentrate Tank Level Transmitter

LSL 07 02 RO Concentrate Tank Level Switch Low

LSH 07 03 RO Concentrate Tank High Level Switch

PI 07 01A Evaporator Feed Pump 1 Suction Pressure Gauge

PI 07 01A Evaporator Feed Pump 1 Discharge Pressure Gauge


PI 07 02B Evaporator Feed Pump 2 Discharge Pressure Gauge

FIT 07 04 Evaporator Feed Flow Meter

MVC 07 01 Mechanical Vapour Compression Evaporators Packaged System


SMX 07 05 Evaporator Inline Static Mixer

PMP 07 10 Evaporator 1 Recirc Pump


PMP 07 11 Evaporator 1 Residue Pump

PMP 07 21 Evaporator 2 Resudue Pump

PMP 07 12 Evaporator Condensate Pump 1


AIT 07 06 Evaporator Output Conductivity Transmitter

CIP 07 01 Clean In Place Tank

LIT 08 01 Slurry Holding Tank Level Transmitter

LSL 08 02 Slurry Holding Tank Level Switch Low

LSH 08 03 Slurry Holding Tank Level Switch High

PMP 08 01 Slurry Transfer Pump 1


PI 08 01A Slurry Transfer Pump 1 Suction Pressure Gauge

PI 08 01B Slurry Transfer Pump 1 Discharge Pressure Gauge



FIT 08 05 Slurry Transfer Flow Meter

VLV 08 03 Slurry Pumps Discharge Valve

VLV 08 04 Slurry Pumps Recirculation Valve

SLR 08 01 Slurry Dryer 1 Packaged System



WIT 08 01 Salts Tote 1 Weight



CIP 08 01 Slurry Dryer Clean in Place

MIX 09 01 Sludge Thickener Tank Rake Mechanism

LIT 09 01 Sludge Thickener Tank Level Transmitter




4 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.

PMP 09 01 Thickener Tank Solids Pump 1


VPG 09 Thickener Tank Solids Pump 1 Suction Isolation Valve

PI 09 01A Thickener Tank Solids Pump 1 Suction Pressure Gauge

PI 09 01B Thickener Tank Solids Pump 1 Discharge Pressure Gauge

PSH 09 01Thickener Tank Solids Pump 1 Discharge High-Pressure Shut-Off Switch




WSHH 09 01 Sludge Thickener Tank Rake High High Torque Switch

WSH 09 01 Sludge Thickener Tank Rake High Torque Switch

FIT 09 05 Thickener Tank Solids Flowmeter

DWR 09 01 Sludge Dewatering Packaged System

VLV 09 03 Sludge Recirculation Valve

VLV 09 04 Sludge Feed Valve

WIT 09 01 Sludge Cake Bag Weight

CHF 10 51 Clarification Flocculant Polymer Dosing System


CHF 10 61 Dewatering Polymer Dosing System

CHF 10 56 Filtration Flocculant Polymer Dosing System

CHP 10 02 Sulfuric Acid Metering System

CHP 10 12 Ferric Chloride Metering System


CHP 10 22 Anti-Scaling Agent Metering System

CHP 10 31 Phosphoric Acid Chemical Metering System

CHP 10 27 Biocide Chemical Metering System











CMP 11 01 Packaged Air Compressor 1


PI 11 10 Compressor 1 Pressure Gauge


RCV 11 03 High Pressure Air Reciever 1


PI 11 11 Air Pressure Gauge


FLT 11 11 Air Filter / Separator






5 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.


DRY 11 01 Heatless Absorption Dryer 1


FLT 11 12 Particulate Filter


FLT 11 13 Activated Carbon Filter (Final)




6 of 6

Wastewater Treatment Plant Commissioning – SUB SYSTEM CHECK LIST

PLC Confirmed

SCADA Confirmed

Documents Updated






























MIX 04 11 Flash Mixer - Flash Mix Tank 1MIX 04 21 Flash Mixer - Flash Mix Tank 2MIX 04 12 Flocculation Mixer (Var. Speed) - Flocculation Tank 1




















Tag No.




1 of 4


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.

FLT 05 01 Filter 1

FLT 05 02 Filter 2






















VLV 05 19 Media Load ValveVLV 05 29 Media Load ValveFCV 05 02 Sand Filter Effluent Flow Control Valve

























2 of 4


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.














PMP 07 21 Evaporator 2 Resudue PumpPMP 07 12 Evaporator Condensate Pump 1PMP 07 22 Evaporator Condensate Pump 2



























DWR 09 01 Sludge Dewatering Packaged System VLV 09 03 Sludge Recirculation ValveVLV 09 04 Sludge Feed Valve





3 of 4


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.



































4 of 4

Wastewater Treatment Plant Commissioning – TANK, PUMP AND PIPING SET UP FOR TREATMENT SYSTEM TESTING

Pump or Piping ConfigurationComplete,

Signed, and Dated

Treatment Pond

200 HDPE LEA Piping system from Pond to Treatment Pumps (PMP-03-01, & -02)

PMP 03 01 Treatment Pump 1PMP 03 02 Treatment Pump 2PMP 03 03 Recirculation PumpPMP 03 13 Influent Heat Exchanger PumpPMP 03 11 Final Effluent Pump 1PMP 03 12 Final Effluent Pump 2TNK 03 10 Final Effluent TankPMP 03 14 Wash Water Pump 1PMP 03 15 Wash Water Pump 2200 SS LEA Piping system of Influent Pumping200 SS CLE Piping system of Influent Pumping

200 SS LEAPiping system from Lagoon Piping 200-PVC-LEA connection to Treatment Pumps (PMP-03-01 & -02)

100 SS LEAPiping system from Treatment Pumps (PMP-03-01 & -02) to Chemical Pretreatment Tanks (TNK-04-11 & -21)

100 SS Piping system from VLV-03-04 to Clarifier Effluent Tank (TNK-04--03)

TNK 04 11 Flash Mix Tank 1TNK 04 21 Flash Mix Tank 2TNK 04 12 Flocculation Tank 1TNK 04 22 Flocculation Tank 2PMP 04 13 Sludge Pump 1PMP 04 23 Sludge Pump 2TNK 04 14 Clarifier Effluent Tank 1TNK 04 24 Clarifier Effluent Tank 2PMP 04 01 Clarifier Effluent Pump 1PMP 04 02 Clarifier Effluent Pump 2

12 PVC FCPiping system from Ferric Chloride System 1 to Static Mixer (SMX-04-10)


100 SS LEAPiping system from Static Mixer (SMX-04-10) to Flash Mix Tank (TNK-04-11)


100 SS LEAPiping system from Flash Mix Tank (TNK-04-11) to Clarifier (CLR-04-13)


200 SS CLEPiping system from Clarifier (CLR-04-13) to Clarifier Effluent Tank (TNK-04-14)


200 SS SL Piping system from Clarifier (CLR-04-13) to PMP-04-13200 SS SL Piping system from Clarifier (CLR-04-23) to PMP-04-23

200 SS SLPiping system from PMP-04-13 & -23 to Sludge Holding Tank (THK-09-01)

150 SS DRNPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Zone 1 Drain Collection Header

100 SS CLEPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Sand Filters (FLT-05-01 & -02)

100 SS CLEPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Final Effluent Tank (TNK-03-10)

PMP 05 03 Filter Backwash Pump 1PMP 05 04 Filter Backwash Pump 2TNK 05 01 Filtered Effluent Tank

100 SS ROIPiping system from Sand Filters (FLT-05-01 & -02) to Filtered Effluent Tank (TNK-05-01)

100 CS WIPiping system from Final Effluent Tank (TNK-03-10) to Filtered Backwash Pumps (PMP-05-03 & -04)

150 CS WIPiping system from Filtered Backwash Pumps (PMP-05-03 & -04) to Sand Filters (FLT-05-01 & -02)

18 CS CMAPiping system from Compressed Air System to Sand Filters (FLT-05-01 & -02)

150 SS DRN Piping system from Sand Filters (FLT-05-01 & -02) to Building Sump

Tag No.


Process 02 - Ponds & Lagoons



1 of 3



Signed, and Dated

Tag No.

150 SS DRNPiping system from Sand Filters (FLT-05-01 & -02) to Zone 1 Drain Collection Header

150 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) to RO Feed Pumps (PMP-06-01, -02 & -03)

150 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) to Zone 1 Drain Collection Header

150 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) to Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04)

50 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Feed Pumps

75 SS ROIPiping system from RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Treatment Systems (ROS-06-01, -02, -03 & -04)

12 PVDF SAPiping system from Sulfuric Acid Feed System to Static Mixer (SMX-05-01)


PMP 06 01 RO Feed Pump 1PMP 06 02 RO Feed Pump 2PMP 06 03 RO Feed Pump 3 PMP 06 04 RO Feed Pump 4TNK 06 01 RO Permeate Storage Tank

18 CS CMAPiping system from Compressed Air Packages to RO Treatment System-Packaged Systems

50 SS ROCPiping system from Concentrate of RO Treatment System-Packaged Systems to TNK-07-01 (RO Concentrate Tank)

75 SS ROPPiping system from Permeate of RO Treatment System-Packaged Systems to RO Permeate Tank (TNK-06-01)

100 SS ROPPiping system from Deacidification Filter (FLT-06-01) to Final Effluent Tank (TNK-03-01)

75 SS ROPPiping system from Deacidification Filter (FLT-06-01) to RO Treatment System-Packaged Systems

50 SS ROCPiping system from RO Concentrate Tank (TNK-07-01) to Evaporator Feed Pumps (PMP-07-01 & -02)

50 SS ROCPiping system from Evaporator Feed Pumps (PMP-07-01 & -02) to Evaporators (MVC-07-01 & -02)

150 SS DRNPiping system from RO Permeate Tank (TNK-06-01) to Zone 1 Drain Collection Header

150 SS DRNPiping system from RO Concentrate Tank (TNK-07-01) to Zone 1 Drain Collection Header

18 CS CMAPiping system from Compressed Air Packages to RO Treatment Systems-Packaged Systems

PMP 07 01 Evaporator Feed Pump 1PMP 07 02 Evaporator Feed Pump 2TNK 07 01 RO Concentrate TankPMP 07 10 Evaporator 1 Recirc PumpPMP 07 20 Evaporator 2 Recirc PumpPMP 07 11 Evaporator 1 Residue PumpPMP 07 21 Evaporator 2 Resudue PumpPMP 07 12 Evaporator Condensate Pump 1PMP 07 22 Evaporator Condensate Pump 2

12 CS CMAPiping system of Compressed Air to Concentrate Pumps PMP-07-11 and PMP-07-21

25 SS SLR Piping system from PMP-07-11 to Slurry Tank (TNK-08-01)25 SS SLR Piping system from PMP-07-21 to Slurry Tank (TNK-08-01)

50 SS CIP Piping system from PMP-07-11 & -21 to Evaporator CIP (CIP-07-01)

50 SS CIPPiping system from Evaporator CIP (CIP-07-01) to Heat Exchangers on Evaporators MVC-07-01 & -02

50 SS CONPiping system from Evaporator Condensate Pumps PMP-07-12 & -22 to Final Effluent Tank (TNK-03-10)

12 PVC ACPiping system from Anti-Scaling Agent Feed System to RO Concetrate line that feeds Evaporator Packaged Systems (MVC-07-01 & -02)

TNK 08 01 Slurry Holding Tank PMP 08 01 Slurry Transfer Pump 1PMP 08 02 Slurry Transfer Pump 2CIP 08 01 Slurry Dryer Clean in Place

25 SS SLRPiping system from Slurry Tank (TNK-08-01) to Slurry Dryers (SLR-08-01, -02 & -03)




2 of 3



Signed, and Dated

Tag No.

12 PVDF PA Piping system from Phosphoric Acid Chemical Skid to CIP-07-01


25 CS WIPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Header for CIP-07-01 & CIP-08-01

50 SS CIP Piping system from CIP-08-01 to Slurry Dryers (SLR-08-01, -02 & -03)

50 SS CIP Piping system from Slurry Dryers (SLR-08-01, -02 & -03) to CIP-08-01

150 SS DRNPiping system from TNK-08-01, CIP-07-01 & CIP-08-01 to Zone 2 Drain Collection Header

150 SS DRNPiping system from Slurry Dryers (SLR-08-01, -02 & -03) & Slurry Dryers Exhaust Scrubber (SCR-13-01) to Zone 2 Drain Collection Header

250 SS VENTPiping system from SLR-08-01, -02 & -03 to Slurry Dryers Exhaust Scrubber (SCR-13-01)

12 CS CMA Piping system of Compressed Air to SLR-08-01, -02 & -03

12 PVC BICPiping system from Biocide Chemical Skid to Slurry Dryers Exhaust Scrubber (SCR-13-01)

250 SS VENTPiping system from Slurry Dryers Exhaust Scrubber (SCR-13-01) to Vent

25 CS PLWPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Slurry Dryers Exhaust Scrubber (SCR-13-01)

TNK 09 01 Sludge Thickener Tank PMP 09 01 Thickener Tank Solids Pump 1PMP 09 02 Thickener Tank Solids Pump 2VPG 09 Thickener Tank Solids Pump 1 Suction Isolation Valve

25 PVC POLPiping system from Dewater Polymer Feed System (CHF-10-52) to Static Mixer on V-Belt Press Skid (DWR-09-01)

25 CS WIPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to V-Belt Press Skid (DWR-09-01)

50 SS SLPiping system from Sludge Tank (TNK-09-01) to V-Belt Press Skid (DWR-09-01)























12 CS CMAPiping system from CMP-11-01 to Heatless Absorption Air Dryer DRY-11-01 & Piping to Compressed Air Header


25 CS CMA Piping system for Maintenance Compressed Air Header18 CS CMA Piping system for Maintenance Compressed Air Header




3 of 3

Wastewater Treatment Plant Commissioning – CHECK SHEET

Date SCADA Confirmed

Other alarm/shut-down. Test Conditions to be added.

Plant Systems

Confirm complete plant cycle for all start times, including change‑over from fill/feed, through to treated effluent discharge as an automatic operation for a 24 hour period

1/1

Date: /Contractor /Engineer /

Wastewater Treatment Plant Commissioning – SUB SYSTEMS VERIFICATION CHECK SHEET

SPEC REF# FOR FAT/SAT ITEM

FAT/SAT DETAILS

Collection Pond

VLV 03 01 Treatment Pump 1 Inlet ValveVLV 03 02 Treatment Pump 2 Inlet ValveVLV 03 03 Pond Recirculation Pump Inlet ValvePMP 03 01 Treatment Pump 1PMP 03 02 Treatment Pump 2PMP 03 03 Recirculation PumpVLV 03 05 Influent Heat Exchanger Bypass ValveVLV 03 24 Treatment Pumps Recirculation Valve

TI 03 01 Heat Exchanger Influent TemperatureTI 03 02 Heat Exchanger Effluent TemperatureTE 03 21 Heat Exchanger Tube In TemperatureTE 03 22 Heat Exchanger Tube Out TemperatureTE 03 11 Final Effluent Temperature (Pump 1)TE 03 12 Final Effluent Temperature (Pump 2)FIT 03 01 Influent Flow Meter

VLV 03 04 Clarifier ByPass ValvePMP 03 13 Influent Heat Exchanger PumpAIT 03 13 Influent HX Recirculation ConductivityPMP 03 11 Final Effluent Pump 1PMP 03 12 Final Effluent Pump 2LIT 03 10 Final Effluent Tank Level SensorLSL 03 19 Final Effluent Tank Low Level Cut OffLSH 03 20 Final Effluent Tank High Level SwitchFIT 03 11 Effluent Pump 1 FlowmeterFIT 03 12 Effluent Pump 2 Flowmeter

VLV 03 11 Effluent Pump 1 Forcemain IsolationVLV 03 12 Effluent Pump 2 Forcemain IsolationPMP 03 14 Wash Water Pump 1PMP 03 15 Wash Water Pump 2PSL 03 17 Wash Water Low Pressure SwitchAIT 03 23 Effluent pH DetectorTransmitter

VLV 04 10 Clarifier Train 1 Isolation ValveVLV 04 20 Clarifier Train 2 Isolation ValveSMX 04 10 Static Inline Mixer to Flash Mix Tank 1SMX 04 20 Static Inline Mixer to Flash Mix Tank 2MIX 04 11 Flash Mixer - Flash Mix Tank 1MIX 04 21 Flash Mixer - Flash Mix Tank 2



PMP 04 13 Sludge Pump 1PMP 04 23 Sludge Pump 2FIT 04 13 Sludge Pump 1 FlowmeterPSH 04 13 Sludge Pump 1 High Discharge Pressure SwitchFIT 04 23 Sludge Pump 2 FlowmeterPSH 04 23 Sludge Pump 2 High Discharge Pressure SwitchPMP 04 01 Clarifier Effluent Pump 1PMP 04 02 Clarifier Effluent Pump 2LSH 04 17 Clarifier Effluent Tank 1 Level Switch High LSL 04 16 Clarifier Effluent Tank 1 Level Switch Low LIT 04 15 Clarifier effluent Tank 1 Level TransmitterLSH 04 27 Clarifier Effluent Tank 2 Level Switch High LSL 04 26 Clarifier Effluent Tank 2 Level Switch Low LIT 04 25 Clarifier effluent Tank 2 Level Transmitter

VLV 04 01 RO Filtration System Inlet Isolation ValveVLV 04 02 RO Filtration System Bypass ValveVLV 04 03 Clarifier Effluent Outlet Switch-Over ValveSMX 04 01 RO Filtration Inline Static Mixer

FLT 05 01 Filter 1 FLT 05 02 Filter 2PMP 05 03 Filter Backwash Pump 1PMP 05 04 Filter Backwash Pump 2



Tag No.




1 of 1


APPENDIX D

Non-Active Functional Testing Outline

Non-Active Functional Testing OutlineNon-Active Influent - Testing with Clean Water - Operate Closed Loop All Tanks and Sub-Systems are Full from SAT.

STEP EQUIPMENT EVALUATED OPERATION FROM TO ADDITIONAL ACTIONS EXCLUDED EQUIPMENT DURATION (hours)

1.0 CLARIFIERS

1.1 CLARIFIERS RECIRCULATE CLEAN WATER: TREATMENT PUMPS CLARIFIER EFFLUENT TANK TNK-04-14 LOCK-OUT & TAG-OUT MANUAL BALL VALVES OF ALL VALVES IN POND PIPING BUILDING CHAMBER (PUMPING STATION, SUMP & RECIRCULATION STATION).

SLUDGE PUMPS TO SLUDGE TANK

1

LOCK-OUT & TAG-OUT MANUAL BALL VALVES FOR OUTLET OF FINAL EFFLUENT PUMPS TO LAKE ONTARIO

SET UP RECIRCULTATION LOOP FROM CLARIFIIER EFFLUENT TANKS TO TREATMENT PUMPS (USE HOSE TO CONNECT TNK-04-24 VIA MANWAY TO 100 mm DIA MANUAL BALL VALVE ON INLET HEADER FOR TREATMENT PUMPS).

BEFORE STARTING ENSURE ALL VALVES IN MAIN COLLECTION POND MANHOLE & POND PIPING BUILDING CHAMBER ARE IN CLOSED POSITION.

SUMP LINE TO MAIN STORAGE POND IS ROUTED TO TEMPORARY SUMP STORAGE TANK THROUGH BRANCH IN TEE ON HEADER IN BUILDING PUMP STATION DRY PIT.

1.2 CLARIFER: TRAIN 1 RECIRCULATE CLEAN WATER TREATMENT PUMPS CLARIFIER EFFLUENT TANK TNK-04-14 OPERATE FERRIC CHLORIDE (FeCl-1?) & POLYMER (CHF-10-51) INJECTION SYSTEMS

5

1.3 CLARIFER: TRAIN 1 RECIRCULATE CLEAN WATER TREATMENT PUMPS CLARIFIER EFFLUENT TANK TNK-04-14 OPERATE TRAIN 1 CLARIFIER SLUDGE PUMPS TO SLUDGE TANK AS WELL SLUDGE PUMPS TO V-BELT PRESS

5



5


5

2.0 SAND FILTERS

2.1 SAND FILTERS RECIRCULATE CLEAN WATER: TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 MOVE HOSE FOR RECIRCULATION LOOP FROM CLARFIER EFFLUENT TANK TO FILTERED EFFLUENT TANK.

IN STAND-BY MODE: FLT-05-02 1

CONNECT WATER SUPPLY FROM TEMPORARY CLEAN WATER STORAGE TANK TO RO PERMEATE TANK (RO PERMEATE TANK TO FILL FINAL EFFLUENT TANK). THIS IS REQUIRED TO ENSURE SUFFICIENT CLEAN WATER FOR FILTER BACKWASH (20,000L PER BACKWASH)

2.2 SAND FILTER: FLT-05-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS,

8

2.3 SAND FILTER: FLT-05-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 BACKWASH FLT-05-02 4

2.4 SAND FILTER: FLT-05-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 AIR SCOUR ON FLT-05-02 4

2.5 SAND FILTER: FLT-05-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS




3.0 RO SYSTEMS

3.1 RO SYSTEMS RECIRCULATE CLEAN WATER: TREATMENT PUMPS RO CONCENTRATE (TNK-07-01), PERMEATE (TNK-06-01) & FINAL EFFLUENT (TNK-03-10) TANKS

SET-UP RECIRCULATION LOOP MOVE HOSE FROM FILTERED EFFLUENT TANK TO FINAL EFFLUENT TANK (TNK-03-10).

IN STAND-BY MODE: ROS-06-02, ROS-06-03 & ROS-06-04

1

IF LEVEL IN RO CONCENTRATE TANK IS HIGH RUN EVAPORATORS TO RECOVER WATER OR PUMP TO TEMPORARY STORAGE TANK FOR RO CONCENTRATE.

EVAPORATOR (MVC-07-01& -02) OPERATION MAY BE REQUIRED TO RECOVER WATER FROM RO CONCENTRATE TANK

3.2 ROS-06-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS RO CONCENTRATE (TNK-07-01), PERMEATE (TNK-06-01) & FINAL EFFLUENT (TNK-03-10) TANKS

TEST DEACIDIFICATION FILTER (FLT-06-01);


1


ROS-06-02: INJECT CLEANER A, B, C & ANTISCALANT

IN STAND-BY MODE: ROS-06-03 & ROS-06-04

1




1




1


OBTAIN BASELINE OF ROS-06-01 IN STAND-BY MODE: ROS-06-03, ROS-06-02 & ROS-06-04

4


TEST DEACIDIFICATION FILTER (FLT-06-02)


1




1




1




1

1 of 2




OBTAIN BASELINE OF ROS-06-02 IN STAND-BY MODE: ROS-06-01, ROS-06-03, & ROS-06-04

4




1




1




1




1



4




1




1




1




1



4

4.0 EVAPORATORS

4.1 MVC-07-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS MVC-07-01 MVC-07-01: PERFORM CIP MVC-07-02 IN STAND-BY 164.2 MVC-07-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLURRY TANK (TNK-08-01) SEND CLEAN WATER TO TNK-08-01 MVC-07-02 IN STAND-BY 44.3 MVC-07-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS MVC-07-02 MVC-07-02: PERFORM CIP MVC-07-01 IN STAND-BY 164.4 MVC-07-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLURRY TANK (TNK-08-01) SEND CLEAN WATER TO TNK-08-01 MVC-07-01 IN STAND-BY 4

5.0 SLURRY DRYERS5.1 SLR-08-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLR-08-01 RUN SLURRY DRYERS EXHAUST

SCRUBBER (SCR-13-01)IN STAND-BY: SLR-08-02 & SLR-08-03

8

5.2 SLR-08-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLR-08-02 RUN SLURRY DRYERS EXHAUST SCRUBBER (SCR-13-01)

IN STAND-BY: SLR-08-01 & SLR-08-03

8



8

6.0 SLUDGE HOLDING & DEWATERING6.1 SLUDGE HOLDING TANK

(THK-09-01)RECIRCULATE CLEAN WATER TREATMENT PUMPS SLUDGE HOLDING TANK RUN SLUDGE TANK RAKE (TMX-09-01) &

LEVEL TRANSMITTERIN STAND-BY: V-BELT PRESS (DWR-09-01)

10

6.2 V-BELT PRESS (DWR-09-01) RECIRCULATE CLEAN WATER TREATMENT PUMPS V-BELT PRESS (DWR-09-01) RUN: SLUDGE PUMPS (PMP-09-01, PMP-09-02); DEWATERING POLYMER PACKAGE (CHF-10-61), WATER WASH PUMPS (PMP-03-14, PMP-03-15)

10

7.0 FINAL EFFLUENT TANK & PUMPS7.1 FINAL EFFLUENT TANK

(TNK-03-10)RECIRCULATE CLEAN WATER TREATMENT PUMPS FINAL EFFLUENT TANK (TNK-03-10) CHECK INSTRUMENTS, WATER QUALITY 4

7.2 FINAL EFFLUENT PUMPS (PMP-03-11, PMP-03-12)

RECIRCULATE CLEAN WATER TREATMENT PUMPS EFFLUENT OVERFLOW CHAMBER CHECK INSTRUMENTS, RUN WASH WATER PUMPS (PMP-03-14, PMP-03-15)

8

8.0 PROCESS BUILDING SUMP8.1 PROCESS BUILDING

SUMP TANK (TNK-15-01)RECIRCULATE CLEAN WATER TREATMENT PUMPS PROCESS BUILDING SUMP (TNK-15-

01)CHECK INSTRUMENTS, WATER QUALITY 4

8.2 SUMP PUMPS (PMP-15-01, PMP-15-02)

RECIRCULATE CLEAN WATER TREATMENT PUMPS WASTEWATER TEMPORARY STORAGE TANK FOR COMMISSIONING OR TO PROCESS TANKS

CHECK INSTRUMENTS 8

9.0 TRANSFER OF PROCESS OPERATION: FROM VENDOR TO AECL OPERATOR9.1 CANADA OPERATOR TO

OPERATE ENTIRE PROCESS WITH OVERSIGHT BY CONTRACTOR & MANUFACTURER REP

RECIRCULATE CLEAN WATER TREATMENT PUMPS FINAL EFFLUENT TANK (TNK-03-10) OPERATE EQUIPMENT UNDER SUPERVISION OF CONTRACTOR & MANUFACTURER REP

40

TOTAL HOURS 235TOTAL DAYS, 10 HR DAYS 23.5TOTAL WEEKS, 5 DAY WEEK 5

2 of 2


APPENDIX E

Transition From Non-Active Influent

To Active Influent Performance Testing - Outline

Transition from Non-Active Influent to Active Influent Performance Testing OutlineTransition Commissioning - Testing with Active Influent from Collection Pond - Water Treatment Process is closed loop - Testing by CNSC is required - No treated water to be sent to Lake Ontario until authorized by CNSC & AECL- Manual ball valves on outlet of Final Effluent Pumps (PMP-03-11 & pmp-03-12) in CLOSED position, LOCKED-OUT and TAGGED-OUT


1.0 CLARIFIERS

1.1 CLARIFIERS SET UP CLARIFIER TO PROCESS ACTIVE INFLUENT

MAIN COLLECTION POND

CLARIFIER EFFLUENT TANKS (TNK-04-14 & TNK-04-24)

LOCK-OUT & TAG-OUT MANUAL BALL VALVES ON OUTLET OF FINAL EFFLUENT PUMPS AS WELL AS FINAL EFFLUENT PUMPS (PMP-03-11 & PMP-03-12). LOCK-OUT & TAG-OUT VLV-04-02 (RO BY-PASS)

2

ALL HOSES FOR TEMPORARY RECIRCULATION LOOPS SHOULD BE REMOVED EXCEPT FOR CLEAN WATER SUPPLY FROM TEMPORARY SUPPLY TANK OF CLEAN WATER TO RO PERMEATE TANK AS NEED TO ENSURE SUPPLY OF CLEAN WATER FOR BACKWASH TO FILTERS & RO SYSTEMS.

BUILDING SUMP (TNK-15-01) TO BE USED FOR RETURNING ACTIVE EFFLUENT BACK TO MAIN COLLECTION POND

IN POND PIPING BUILDING CHAMBER OPEN MANUAL VALVE FOR BUILDING PROCESS SUMP & TO PUMPING STATION

DRAIN CLARIFIER EFFLUENT TANKS BY DRAIN VALVES TO BUILDING SUMP THEN PUMP TO MAIN COLLECTION POND USING SUMP PUMPS (PMP--15-01 & PMP-15-02).

PREVENT FLOW TO SAND FILTERS ON TNK-04-14 & 24 CLOSE, LOCK-OUT & TAG-OUT MANUAL VALVES FOR LINES TO CLARIFIER EFFLUENT PUMPS

1.2 CLARIFER: TRAIN 1 PROCESS ACTIVE INFLUENT MAIN COLLECTION POND

CLARIFIER EFFLUENT TANK TNK-04-14 ENSURE DRAIN VALVE ON CLARIFIER EFFLUENT TANKS ARE CLOSED. OPERATE FERRIC CHLORIDE (FeCl-1?) & POLYMER (CHF-10-51) INJECTION SYSTEMS


10


CLARIFIER EFFLUENT TANK TNK-04-14 OPERATE TRAIN 1 CLARIFIER SLUDGE PUMPS TO SLUDGE TANK AS WELL SLUDGE PUMPS TO V-BELT PRESS

10


CLARIFIER EFFLUENT TANK TNK-04-24 ON TNK-04-24 OPEN MANUAL VALVE FOR LINES TO DRAIN



10

2.0 SAND FILTERS

2.1 SAND FILTERS SET UP CLARIFIER TO PROCESS ACTIVE INFLUENT


FILTERED EFFLUENT TANK TNK-05-01 REMOVE LOCK-OUT & TAG-OUT ON MANUAL BALL VALVES FOR LINES TO CLARIFIER EFFLUENT PUMPS AS WELL AS CLARIFIER EFFLUENT PUMPS (PMP-04-01 & PMP-04-02) TO ALLOW FLOW TO SAND FILTERS (FLT-05-01 & FLT-05-02).

4

PREVENT FLOW TO FINAL INFLUENT TANK

ENSURE THAT LOCK-OUT & TAG-OUT STILL ON VLV-04-02 (RO BY-PASS)

PREVENT FLOW TO RO SYSTEMS LOCK-OUT & TAG-OUT MANUAL BALL VALVES ON OUTLET OF RO FEED PUMPS AS WELL AS RO FEED PUMPS (PMP-06-01 TO -04).

DRAIN FILTERED EFFLUENT TANK TO COLLECTION POND VIA SUMP

2.2 SAND FILTER: FLT-05-01 PROCESS ACTIVE INFLUENT MAIN COLLECTION POND

FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS,



FILTERED EFFLUENT TANK TNK-05-01 BACKWASH FLT-05-02 4


FILTERED EFFLUENT TANK TNK-05-01 AIR SCOUR ON FLT-05-02 4


FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS







Page 1 of 1


APPENDIX F

Commissioning Reporting Forms – Generic Forms


Instrument Types - Transmitters, Gauges, I/P Transducers, Positioners

Analog Instrument Calibration Sheet

Project: Item #: Loop #:

Device Code (Tag): Date: Approved:

Description:

Instrument Data

Instrument Type: PLC Input/Tag:

Manufacturer: Calibration Range:

Model/Cat.: Setpoints: Control:

Serial No.: Alarm:

Location: S/D:

Calibration

Instrument Range

Bench Field1 Field2 Field3

Input Output Input Output Input Output Input Output

0%

25%

50%

75%

100%

Supply Pressure:

By:

Date:

Equipment Used:

Remarks:

Loop Check Tubing Check Wiring Check Pressure Leak Test

Gauge Line Filled

Maintenance Records

Comments:

Date: By: Remarks:

Date: By: Remarks:


Instrument Types - Pneumatic, Electronic

Controller Calibration Sheet



Description:

Instrument Data

Instrument Type: Location:

Manufacturer: PLC Input/Tag:

Model/Cat.: Calibration Range:

Serial No.: Supply Pressure:

Scale Range


Input Gauge Input Gauge Input Gauge Input Gauge

0%

25%

50%

75%

100%

Controller Deviation Output Deviation Output Deviation Output Deviation Output

+%

+%

-%

-%

Setpoint:

Reset:

Gain:

By:

Date:

Equipment Used:

Remarks:


Gauge Line Filled Capillary Check Operational Test w/Valve


PROCESS COMMISSIONING PLAN (057264) Pump Station/Treatment Plant

Instrument Wiring Verification Report Date:_______________

General Contractor: ______________________________________ Installation Contractor: ______________________________________ Commissioning Agent/Contractor: ______________________________________ Consultant: ______________________________________ Engineer: Conestoga Rovers & Associates

Test Equipment: Make: Model: Accuracy: Serial Number:

Device (Tag) Identification:

Device Type:

Cable Size: Cable Type: Device to Junction Box

Terminals: Device _____ to JB_______ Device _____ to JB_______

Proof of Loop:

Yes: _____ No: _____

Junction Box to Junction Box

Terminals: JB _____ to JB_______ JB _____ to JB_______

Proof of Loop:

Yes: _____ No: _____



Proof of Loop:

Yes: _____ No: _____



Proof of Loop:

Yes: _____ No: _____

Junction Box to Control Panel Terminal Strip

Terminals: JB _____ to TS_______ JB _____ to TS_______

Proof of Loop:

Yes: _____ No: _____

Terminal Strip to PLC Card

Terminals: TS _____ to PLC _______ TS _____ to PLC _______

Proof of Loop:

Yes: _____ No: _____

Remarks:

Pass: ____ Fail: ____

Post Test Checks:

Conductors Connected:

Conductors Tagged:

Polarity Verified:

OK for Service:

Certification: Contractor: Inspector: Date: Date:

Distribution: Contractor Inspector Operations



Instrumentation Commissioning Report

Test/Commissioning Date:_______________ General Contractor: ______________________________________ Installation Contractor: ______________________________________ Commissioning Agent/Contractor: ______________________________________ Consultant: ______________________________________ Engineer: Conestoga Rovers & Associates Instrument Identification Tag __________________

Description: _______________________________________ Manufacturer: ______________________________________ Model No.: ______________________________________ Serial Number:______________________________________ Installation inspected by qualified representative: Name: _________________________ Company:______________________

Installation Yes No NA Instrument installed in accordance to contract document and specifications. ___ ___ ___ Instrument installed in accordance to manufacturer recommendations. ___ ___ ___ Continuity/Loop check complete. ___ ___ ___ Calibration (Attach calibration certificates and field report documents) ___ ___ ___ Set at designed location (i.e., proper orientation, elevation, etc.) __________ ___ ___ ___

Function Testing Brief Description of activity: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ Yes No NA Controls associated equipment in accordance to contract specifications. ___ ___ ___ Verify signal transmission to appropriate device/controller/panel/PLC. ___ ___ ___ Verify operation meets manufacturer specifications. ___ ___ ___



Mechanical Equipment Commissioning Report

Test/Commissioning Date:_______________ General Contractor: ______________________________________ Installation Contractor: ______________________________________ Commissioning Agent/Contractor: ______________________________________ Consultant: ______________________________________ Engineer: Conestoga Rovers & Associates Mechanical Equipment Tag __________________


Installation Yes No NA Equipment installed in accordance to contract document and specifications. ___ ___ ___ Equipment installed in accordance to manufacturer recommendations. ___ ___ ___ Provide factory calibration Certificate. ___ ___ ___ Calibration (Attach field calibration certificates and field report documents) ___ ___ ___ Set at designed location (ie. proper location, orientation, elevation, etc.) ___ ___ ___

Function Testing Brief Description of activity: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________



Mechanical Equipment Commissioning Report Yes No NA Controls associated equipment in accordance to contract specifications. ___ ___ ___ Verify operation meets manufacturer specifications. ___ ___ ___ Verify operation meets contract specifications. ___ ___ ___ Demonstrate operation of device. ___ ___ ___

Comments __________________________________________________________________________________________________________________________________________________________________________________________

_____________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________Authorized Signatures to Allow Owners Operation of the Instrument General Contractor: Installation Contractor: ____________________________________________________ Commissioning Agent/Contractor: ____________________________________________________

Owners Representatives Consultant: Engineer:


General Inspection and Testing

Overload Test Sheet

Project: Location: Item #:

Tested by: Date: Approved:

Loop Cell Description

Overload Cat. No. Motor Fla.

Test Amps

Curve Trip Time

Actual Time

Final Setting

s

Notes

1. Refer to manufacturers specifications for test procedure. 2. Start each test with overloads at ambient temperature 3. Ambient (test) temp: ______ Curve temp: ______ Compensation for temp. difference: ______ 4. Test lead length: ______ 5. Test lead size: ______ 6. Curve tolerance: ______ 7. Other significant procedural points:

Maintenance Records

Comments:

Date: By: Remarks:

Date: By: Remarks:


PROCESS COMMISSIONING PLAN (057264) Pump Station/Treatment Plant Pipe Commissioning Report

Test/Commissioning Date:_______________

General Contractor: _____________________________________ Installation Contractor: _____________________________________ Commissioning Agent/Contractor: _____________________________________ Consultant: _____________________________________ Engineer: Conestoga Rovers & Associates

PLANT COMMISSIONING TEST REPORT

PIPING PRESSURE TEST

Project Title: Project Number:

Contractor: Inspector:

Test Date: Test Number: Test Location: Specified Test Pressure:

Test Fluid:

Observed Pressure at Commencement of Test

Time of Test Commencement

Observed Pressure at the Conclusion of Test

Time of Test Completion:

Pressure Loss: Test Duration:

Remarks: Pass: ____ Fail: ____




Instrument Types - Gas Hydraulic Valves, Motor Operated Valves ….. cont. on page 2

Powered Actuated Valves



Description:

Valve Data

Manufacturer: Valve Type:

Figure No.: Serial No.:

Operator Data

Operator Type: Manufacturer:

Model No.: Serial No.:

Device Tag Manuf./ Model #

PLC Address

Function Test (x)

Device Manuf/Model #

Set Rese

t

Open Solenoid Reg. 1

Close Solenoid Reg. 2

Esd Solenoid Relief 1

Open Limit Switch Relief 2

Close Limit Switch

Hi Press. Pilot

Partial Limit Switch

Low Press. Pilot

PG Press. Switch

Auxiliary Equipment: Calibration Sheets Attached (Qty) Analog ______ On/Off ______ Motor ______


Calibration

Valve Stroke Bench Field1 Field2 Field3

Time Time Time Time

To Close

To Open

To Close

To Partial

To ESD

By:

Date:

Remarks:

Liquid Level: Open Tank _____ Close Tank ______

Loop Check Wiring Check Pressure Leak Test Functional Test

Hysteresis Check Heater Filter Check

Poppet Leakage (Normal) Trigger Valve Set

Poppet Leakage (Open) Volume Tank Water Check

Poppet Leakage (Close) Hydraulic Pump/Piston Leakage (Open)

Hydraulic Pump/Piston Leakage (Close)

Maintenance Records

Comments:

Date: By: Remarks:

Date: By: Remarks:

Date: By: Remarks:


PROCESS COMMISSIONING PLAN (057264) Pump Station/Treatment Plant Pump Commissioning Report


General Contractor: _____________________________________ Installation Contractor: _____________________________________ Commissioning Agent/Contractor: _____________________________________ Consultant: _____________________________________ Engineer: Conestoga Rovers & Associates Pump Identification Tag _____________________________________

Description: _______________________________________ Manufacturer: ______________________________________ Model No.: ______________________________________ Serial Number:______________________________________ Voltage Rating:______________________________________ Horsepower Rating:__________________________________ Full Load Amps Rating:_______________________________

Installation inspected by qualified representative: Name: _________________________ Company: ______________________

Megger Test of Power Supply Cable @ 1000 Volts Yes ____ No _____ From Control Panel to Local Disconnect Megger Test Results (Mohms) Guidelines: Megger: 600V & above: 2000 ohms 600V & below: 1000 ohms A-B _____ A-G _____ A-C _____ B-G _____ B-C _____ C-G _____ From Local Disconnect to Pump Including Pump Motor __ Without Pump Motor ___ Megger Test Results (Mohms) A-B _____ A-G _____ A-C _____ B-G _____ B-C _____ C-G _____

Pump Rotation Verification Yes _____ No ______


Alignment Verification Yes _____ No _____ Not Applicable _____ Completed by: Firm: _____________________ Name: ____________________ Documentation Provided: Yes _____ No _____

Vibration Test Yes _____ No _____ Not Applicable _____ Completed by: Firm: _____________________ Name: ____________________ Documentation Provided: Yes _____ No _____

Performance Test Total Head:______________ Voltage:_________________ Phase Current: A ______ B _____ C ________ Flow (lps)_______________ Manufacturers/Contractors Field Test Reports Attached ___ Not Applicable ___

Auxiliary Equipment List __________________________________________ __________________________________________ __________________________________________

Comments ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Authorized Signatures to Allow Owners Operation of the Pump General Contractor: Installation Contractor: ____________________________________________________ Commissioning Agent/Contractor: ____________________________________________________



Reservoir Hydrostatic Test

Serial Procedure Result

1 Closure: All valves and appurtenances closed. Yes ______ No ______

2 Pre-Test: Tank filled to overflow level Absorption period Complete

Time: ________ Date: ________ Time: ________ Date: ________

3 Test Commencement: Start Depth of Water in Reservoir Depth of Water in Evaporation Pan Depth of Water in Rain Gauge

Time: ________ Date: ________ Millimetres: ________ (A) Millimetres: ________ (B) Millimetres: ________ (C)

4 Test Completion: Start Depth of Water in Reservoir Depth of Water in Evaporation Pan Depth of Water in Rain Gauge Number and Location of Damp Areas on Perimeter

Time: ________ Date: ________ Millimetres: ________ (D) Millimetres: ________ (E) Millimetres: ________ (F) Number: _______ Locations:

5 Test Assessment: Visible Damp Areas Water Level Displacement over 24 hours (A-D) Evaporation over 24 hours (B-E) Precipitation of 24 hours (C-F) Net Change in Water Level: (G-H-I) Acceptable Loss (0.1% x A)

Yes ______ No ______ Millimetres: ________ (G) Millimetres: ________ (H) Millimetres: ________ (I) Millimetres: ________ Millimetres: ________

6 Conclusion: Pass: ______ Fail: ______

Witnesses: CRA Representative: __________________________________ __________________ Signature Date Contractor Representative: __________________________________ __________________ Signature Date



Switchgear or MCC

Project: Item #: Date:

Device Code (Tag): Tested By: Approved:

Description: Location:

Basic Data

Manufacturer: Type: Order #:

Rating, Voltage: Amps: Short Circuit Bracing:

Manufacturer Drawing #: As Per Design:

General Inspection (check as applicable)

Leveling Alignment Grounding Bus Assembly Cleaning

Fastening Tightening Vent Openings Painting Insulators

Basic Testing - Main Bus

Bus Section Identification

Phasing (ABC)

1000 V DC Meggar Test for ____________ min.

A to GND. MΩ MΩ MΩ

B to GND. MΩ MΩ MΩ

C to GND. MΩ MΩ MΩ

A to B MΩ MΩ MΩ

B to C MΩ MΩ MΩ

C to A MΩ MΩ MΩ

HIPOT TEST _____ V for _____ Sec.

Post Energization Checks

Bus Voltage

A to B V V V

B to C V V V

C to A V V V

Phasing (ABC)

Maintenance Records

Comments:

Date: By: Remarks:


APPENDIX G

Clean Water Requirements


Water from local water treament plant.

Clean water for Water Treatment Process must meet water quality standard specified in:

Technical Support Document for Ontario Drinking Water Standards, Objectives and Guidelines

PIBS 4449e01

Revised June 2006

Page 1 of 1

PHP-WTP-RPT-24 - Revision 02 MMM-CRA Joint Venture Port Hope Project

APPENDIX A

Plant Commissioning Schedule

Table A–2 Summary of Duties for Process Commissioning Phases

ID Task Name Duration Start Finish

1 Wastewater Treatment Plant - Process Commissioning 179 days Thu 11/1/12 Tue 7/9/13

2 Verification - Construction Completion/Pre-Startup 75 days Thu 11/1/12 Wed 2/13/13

3 Contractor Checks Own Work & Fills ConstructionCompletion Forms (Approx. 500 Items)

40 days Thu 11/1/12 Wed 12/26/12

4 Equipment Pre-Startup - Engineer & Contractor VerifyEquipment Installation

40 days Thu 12/6/12 Wed 1/30/13

5 SCADA/Control System FAT 20 days Thu 11/22/12 Wed 12/19/12

6 Control System Installation I/O & Network Verification 20 days Thu 1/17/13 Wed 2/13/13

7 Sart-Up Testing 108 days Thu 1/31/13 Mon 7/1/13

8 Run Bldg HVAC & Potable Water System as well as AffiliatedEquipment

10 days Thu 1/31/13 Wed 2/13/13

9 Run Clean Water Through Plant (By-Pass Packaged Systems& Process Equipment)

8 days Thu 2/14/13 Mon 2/25/13

10 Run Clean Water - Bring Clarifiers as well as AffiliatedEquipment On-Line

5 days Tue 2/26/13 Mon 3/4/13

11 Run Clean Water - Bring Sand Filter Package System as wellas Affiliated Equipment On-Line

5 days Tue 3/5/13 Mon 3/11/13

12 Run Clean Water - Bring RO Package Systems as well asAffiliated Equipment On-Line

10 days Tue 3/12/13 Mon 3/25/13

13 Run Clean Water - Bring Evaporators as well as AffiliatedEquipment On-Line

5 days Tue 3/26/13 Mon 4/1/13

14 Run Clean Water - Bring Slurry Dryers as well as AffiliatedEquipment On-Line

10 days Tue 4/2/13 Mon 4/15/13

15 Run Clean Water Throughout Plant Include Package Systems& Process Equipment

10 days Tue 4/16/13 Mon 4/29/13

16 SCADA/Control Systems SAT 45 days Tue 4/30/13 Mon 7/1/13

17 Commissioning - Testing 47 days Mon 5/6/13 Tue 7/9/13

18 Non-Active Functional Testing With Clean Water AcceptanceTest (5 Days, 24 Hrs.)

5 days Mon 5/6/13 Fri 5/10/13

19 Non-Active Operation Training With Clean Water AcceptanceTest (5 Days, 24 Hrs.)

5 days Mon 5/13/13 Fri 5/17/13

20 Stand-By Power Operational Acceptance Test (5 Days, 24Hrs.)

5 days Mon 5/20/13 Fri 5/24/13

21 Transition From Non-Active Influent to Active InfluentPerformance Testing Acceptance Test (4 Days, 24 Hrs.)

4 days Mon 5/27/13 Thu 5/30/13

22 Active Performance Testing with Active Influent AcceptanceTesting (4 wks., 7 Days/Wk, 24 Hrs./Day)

28 days Fri 5/31/13 Tue 7/9/13

7/9W-1 W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14 W15 W16 W17 W18 W19 W20 W21 W22 W23 W24 W25 W26 W27 W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38 W39

November 2012 December 2012 January 2013 February 2013 March 2013 April 2013 May 2013 June 2013 July 2013

Task

Split

Progress

Milestone

Summary

Project Summary

External Tasks

External Milestone

Deadline

Page 1 of 1REV 02

WASTEWATER TREATMENT PLANT PROCESS COMMISSIONING SCHEDULE

PORT HOPE AREA INITIATIVE (PHAI)100% SUBMISSION

CONTRACT NO. 057264-OS2

Project: 057264-OS2Date: Wed 11/2/11

Commissioning Phase Commissioning Team Responsibilities1

Factory Acceptance Testing Departmental Representative Witness testing at manufacturing facilityManufacturer's Representative At manufacturing facility perform verification of system

functionality as per specificationsInstallation & Construction Phase Contractor Present for construction and installation of equipment

Manufacturer's Representative • Provide details on rigging and proper installation• As per specification provide support on-site during installation

Installation Acceptance Inspection AECL Operators Present for classroom & on-site hands-off training Contractor • Final installation inspection, sign-off, energize equipment,

perform "Dry Run", verify ready for start-up testing• Verify the safety and readiness of the packaged system or process equipment for mechanical, electrical and control system prior to being energized

Departmental Representative Present for classroom & on-site hands-off training Manufacturer's Representative • Perform "Dry Run" as far as possible/practical

• Provide classroom & on-site hands-off training

Start-Up Testing AECL Operators Present for on-site, hands-on training Contractor • Inform DR of possible malfunctions

• Complete check lists• Complete SAT & TAB reports

Departmental Rep Determine/evaluate any malfunctionsManufacturer's Representative • Site acceptance testing

• Provide on-site, hands-on training Non-Active Functional Testing AECL Operators • Present for training on operation, controls and monitoring of

packaged system• Supply chemicals for process operation

Departmental Representative Determine/evaluate malfunction event

Table A-2Summary of Process Commissioning Team Member Responsibilties for Process Commissioning Phases

Departmental Representative Determine/evaluate malfunction event Contractor • Oversee the Non Active Functional Testing

• Supply clean water to the site for testing• Provide temporary pumps and hosing needed for commissioning

Manufacturer's Representative • Operate packaged system • Respond to technical and maintenance inquiries• Submit report to DR on Non-Active Functional Testing Phase• Provide training on operation, controls and monitoring of packaged system

Non-Active Operation Training AECL Operators • Operate equipment and packaged systems in the WTP-Pr, clean water is processed

Contractor • Supervise AECL operatorsDepartmental Representative • Recommend to AECL and PWGSC if training was successful

and equipment meets specification requirements

Manufacturer's Representative • Provide assistance to AECL operators throughout phase • Submit report to DR on the Non-Active Operation Training Phase

Tranisition from Non-Active Influent to Active Influent Performance Testing

AECL Operators Responsible for operation of equipment and packagedsystems

Contractor • Supervise operation of WTP-PrDepartmental Representative • Determine if phase is deemed complete

• Recommend acceptance of the packaged systems and readiness for Active Performance Testing.

Manufacturer's Representative • Respond on technical inquiries. Active Performance Testing AECL Operators • Responsible for the operation of the equipment and

packaged systems, radioactive material being processed• Conduct sampling and monitoring activities

Contractor • Supervise operation of WTP-Pr.Departmental Representative • Summarize collected data & submit results. Manufacturer's Representative • Specifications state those to be involved in Active


Note:1. Responsibilities identified are only a summary of key point(s) see Specification and Process Commissioning Plan Volume 2 document for comprhensive details and list of responsibilities.


APPENDIX B

Process Commissioning – Installation Check List


Schedule Task

Action Required By


Interest (OPI)


Dated

201 Inspect Pond

202 Leak Test Piping system from Pond to Treatment Pumps (PMP-03-01, & -02) 200 HDPE LEA



303 Leak Test Pond Recirculation Pump Inlet Valve VLV 03 03

304 Leak Test Pond Recirculation By-Pass Isolation Valve VLV 03 11

305 Pressure Test Piping system of Influent Pumping - Double Walled HDPE HDPE LEA

306 Leak Test Piping system of Influent Pumping - Double Walled HDPE HDPE CLE

307 Pressure Test Piping system of Influent Pumping SS LEA

308 Leak Test Piping system of Influent Pumping SS CLE

309 Commission Treatment Pump 1 PMP 03 01310 Commission Treatment Pump 2 PMP 03 02311 Commission Pond Recirculation Pump PMP 03 03312 Commission Treatment Pump 1 Suction Pressure Gauge PI 03 01A313 Commission Treatment Pump 1 Discharge Pressure Gauge PI 03 01B314 Commission Treatment Pump 2 Suction Pressure Gauge PI 03 02A315 Commission Treatment Pump 2 Discharge Pressure Gauge PI 03 02B316 Commission Pond Recirculation Pump Suction Pressure Gauge PI 03 03A317 Commission Pond Recirculation Pump Discharge Pressure Gauge PI 03 03B318 Leak Test Influent Heat Exchanger Bypass Valve VLV 03 05319 Leak Test Influent Heat Exchanger - Final Effluent Valve VLV 03 06320 Pressure Test Influent Heat Exchanger HX 03 01321 Commission Heat Exchanger Influent Temperature TI 03 01322 Commission Heat Exchanger Effluent Temperature TI 03 02323 Commission Heat Exchanger Influent Temperature (RTD) TE 03 01324 Commission Heat Exchanger Effluent Temperature (RTD) TE 03 02325 Commission Influent Flow Meter FIT 03 01326 Commission Clarifier ByPass Valve VLV 03 04327 Commission Influent Heat Exchanger Pump PMP 03 13328 Commission Influent Heat Exchanger Pump Suction Pressure PI 03 13A329 Commission Influent Heat Exchanger Pump Discharge Pressure PI 03 13B330 Commission Heat Exchanger Tube In Temperature TE 03 21331 Commission Heat Exchanger Tube Out Temperature TE 03 22332 Commission Heat Exchanger Tube In Temperature Gauge TI 03 21333 Commission Heat Exchanger Tube Out Temperature Gauge TI 03 22334 Commission Influent HX Recirculation Conductivity AIT 03 13335 Commission Final Effluent Pump 1 PMP 03 11336 Commission Final Effluent Pump 2 PMP 03 12337 Commission Final Effluent Tank TNK 03 10338 Commission Final Effluent Tank Level Sensor LIT 03 10339 Commission Final Effluent Tank Low Level Cut Off LSL 03 19340 Commission Final Effluent Tank High Level Switch LSH 03 20341 Commission Final Effluent Pump 1 Discharge Pressure PI 03 11B342 Commission Final Effluent Pump 2 Discharge Pressure PI 03 12B343 Commission Effluent Pump 1 Flowmeter FIT 03 11344 Commission Effluent Pump 2 Flowmeter FIT 03 12345 Commission Final Effluent Temperature (Pump 1) TE 03 11346 Commission Final Effluent Temperature (Pump 2) TE 03 12347 Commission Effluent Pump 1 Forcemain Isolation VLV 03 11347 Commission Effluent Pump 2 Forcemain Isolation VLV 03 12348 Commission Evaporator Imfluent Valve VLV 03 25349 Commission Evaporator Rejected Influent Inlet Valve VLV 03 26350 Commission Wash Water Pump 1 PMP 03 14351 Commission Wash Water Pump 2 PMP 03 15352 Commission Wash Water Pump 1 Suction Pressure PI 03 14A353 Commission Wash Water Pump 1 Discharge Pressure PI 03 14B354 Commission Wash Water Pump 2 Suction Pressure PI 03 15A355 Commission Wash Water Pump 2 Discharge Pressure PI 03 15B356 Commission Wash Water Pressure Transmitter PIT 03 16357 Commission Wash Water Low Pressure Switch PSL 03 17358 Commission Wash Water Pressure Tank Pressure Gauge PI 03 18359 Test Effluent pH DetectorTransmitter AIT 03 23

Tag No.

Process 02 - Pond


Task Description

1/7


Schedule Task

Action Required By


Interest (OPI)



360 Commission Effluent pH DetectorTransmitter AIT 03 23

361 Leak TestPiping system from Lagoon Piping 200-PVC-LEA connection to Treatment Pumps (PMP-03-01 & -02)

200 SS LEA

362 Leak TestPiping system from Treatment Pumps (PMP-03-01 & -02) to Chemical Pretreatment Tanks (TNK-04-11 & -21)

100 SS LEA

363 Leak Test Piping system from VLV-03-04 to Clarifier Effluent Tank (TNK-04--03) 100 SS

401 Leak Test Clarifier Train 1 Isolation Valve VLV 04 10402 Leak Test Clarifier Train 2 Isolation Valve VLV 04 20403 Leak Test Static Inline Mixer to Flash Mix Tank 1 SMX 04 10404 Leak Test Static Inline Mixer to Flash Mix Tank 2 SMX 04 20405 Leak Test Flash Mixer - Flash Mix Tank 1 MIX 04 11406 Leak Test Flash Mixer - Flash Mix Tank 2 MIX 04 21407 Commission Flocculation Mixer (Var. Speed) - Flocculation Tank 1 MIX 04 12408 Commission Flocculation Mixer (Var. Speed) - Flocculation Tank 2 MIX 04 22409 Leak Test Flash Mix Tank 1 TNK 04 11410 Leak Test Flash Mix Tank 2 TNK 04 21411 Leak Test Flocculation Tank 1 TNK 04 12412 Leak Test Flocculation Tank 2 TNK 04 22413 Leak Test Inclined Plate Clarifier 1 CLR 04 13414 Leak Test Inclined Plate Clarifier 2 CLR 04 23415 Commission Sludge Pump 1 PMP 04 13416 Commission Sludge Pump 2 PMP 04 23417 Commission Sludge Pump 1 Suction Pressure Gauge PI 04 13A418 Commission Sludge Pump 1 Discharge Pressure Gauge PI 04 13B419 Commission Sludge Pump 1 Flowmeter FIT 04 13420 Commission Sludge Pump 1 High Discharge Pressure Switch PSH 04 13421 Commission Sludge Pump 2 Suction Pressure Gauge PI 04 23A422 Commission Sludge Pump 2 Discharge Pressure Gauge PI 04 23B423 Commission Sludge Pump 2 Flowmeter FIT 04 23424 Commission Sludge Pump 2 High Discharge Pressure Switch PSH 04 23425 Leak Test Clarifier Effluent Tank TNK 04 14426 Leak Test Clarifier Effluent Tank TNK 04 24427 Commission Clarifier Effluent Pump 1 PMP 04 01428 Commission Clarifier Effluent Pump 2 PMP 04 02429 Commission Clarifier Effluent Tank 1 Level Switch High LSH 04 16430 Commission Clarifier Effluent Tank 1 Level Switch Low LSL 04 17431 Commission Clarifier effluent Tank 1 Level Transmitter LIT 04 15432 Commission Clarifier Effluent Tank 2 Level Switch High LSH 04 26433 Commission Clarifier Effluent Tank 2 Level Switch Low LSL 04 27434 Commission Clarifier effluent Tank 2 Level Transmitter LIT 04 25





439 Leak Test RO Filtration System Inlet Isolation Valve VLV 04 01440 Leak Test RO Filtration System Bypass Valve VLV 04 02441 Leak Test Clarifier Effluent Outlet Switch-Over Valve VLV 04 03442 Leak Test RO Filtration Inline Static Mixer SMX 04 01


25 PVC POL


25 PVC POL


12 PVC FC


12 PVC FC


100 SS LEA


100 SS LEA


100 SS LEA


100 SS LEA


200 SS CLE


2/7


Schedule Task

Action Required By


Interest (OPI)




200 SS CLE

453 Leak Test Piping system from Clarifier (CLR-04-13) to PMP-04-13 200 SS SL454 Leak Test Piping system from Clarifier (CLR-04-23) to PMP-04-23 200 SS SL

455 Leak TestPiping system from PMP-04-13 & -23 to Sludge Holding Tank (THK-09-01)

200 SS SL

456 Leak TestPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Zone 1 Drain Collection Header

150 SS DRN

457 Leak TestPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Sand Filters (FLT-05-01 & -02)

100 SS CLE

458 Leak TestPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Final Effluent Tank (TNK-03-10)

100 SS CLE

501 Pressure Test Filter 1 FLT 05 01502 Pressure Test Filter 2 FLT 05 02503 Commission Filter Backwash Pump 1 PMP 05 03504 Commission Filter Backwash Pump 2 PMP 05 04505 Commission Filter Backwash Pump 1 Suction Pressure PI 05 03A506 Commission Filter Backwash Pump 1 Discharge Pressure PI 05 03B507 Commission Filter Backwash Pump 2 Suction Pressure PI 05 04A508 Commission Filter Backwash Pump 2 Discharge Pressure PI 05 04B509 Commission Air Scour Blower 1 BLW 05 01510 Commission Air Scour Blower 2 BLW 05 02511 Commission Air Scour Flow Switch FS 05 01512 Commission Sand Filter Influnet Flow Meter FIT 05 01513 Commission Pressure Transmitter PIT 05 01514 Commission Pressure Indicator PI 05 01515 Commission Backwash Pump Flow Meter FIT 05 03516 Commission Backwash Pump pressure indicator PI 05 03517 Commission Sand Filter 1 Influent Valve VLV 05 11518 Leak Test Sand Filter 2 Influent Valve VLV 05 21519 Leak Test Sand Filter 1 Backwash Waste Valve VLV 05 14520 Leak Test Sand Filter 2 Backwash Waste Valve VLV 05 24521 Leak Test Sand Filter 1 Effluent Valve VLV 05 12522 Leak Test Sand Filter 2 Effluent Valve VLV 05 22523 Leak Test Sand Filter 1 Backwash Valve VLV 05 13524 Leak Test Sand Filter 2 Backwash Valve VLV 05 23525 Leak Test Sand Filter 1 Rinse Valve VLV 05 15526 Leak Test Sand Filter 2 Rinse Valve VLV 05 25527 Leak Test Sand Filter 1 Air Scour Valve VLV 05 16528 Leak Test Sand Filter 2 Air Scour Valve VLV 05 26529 Leak Test Sand Filter 1 Top Side Drain Valve VLV 05 13530 Leak Test Sand Filter 2 Top Side Drain Valve VLV 05 23531 Leak Test Sand Filter 1 Drain Valve VLV 05 18532 Leak Test Sand Filter 2 Drain Valve VLV 05 28533 Leak Test Media Load Valve VLV 05 19534 Leak Test Media Load Valve VLV 05 29535 Commission Sand Filter Effluent Pressure Transmitter PIT 05 02536 Commission Sand Filter Effluent Pressure Gauge PI 05 02537 Commission Sand Filter Effluent Flow Control Valve FCV 05 02538 Commission Compressure Air regulator pressure PI 05 10539 Commission Compressure Air pressure switch low PSL 05 10540 Leak Test Sulfuric Acid Static Mixer SMX 05 01541 Commission Filtered Effluent Tank TNK 05 01542 Commission Filtered Effluent Tank Level Transmitter LIT 05 01543 Commission Filtered Effluent Tank Level High Switch LSH 05 03544 Commission Filtered Effluent Tank Level Low Switch LSL 05 02545 Commission Filtered Effluent Tank pH AIT 05 01546 Commission Filtered Effluent Tank Temperature TIT 05 01

547 Leak TestPiping system from Sand Filters (FLT-05-01 & -02) to Filtered Effluent Tank (TNK-05-01)

100 SS ROI

548 Leak TestPiping system from Final Effluent Tank (TNK-03-10) to Filtered Backwash Pumps (PMP-05-03 & -04)

100 CS WI

549 Leak TestPiping system from Filtered Backwash Pumps (PMP-05-03 & -04) to Sand Filters (FLT-05-01 & -02)

150 CS WI

550 Leak TestPiping system from Compressed Air System to Sand Filters (FLT-05-01 & -02)

18 CS CMA

551 Leak Test Piping system from Sand Filters (FLT-05-01 & -02) to Building Sump 150 SS DRN


3/7


Schedule Task

Action Required By


Interest (OPI)



552 Leak TestPiping system from Sand Filters (FLT-05-01 & -02) to Zone 1 Drain Collection Header

150 SS DRN

553 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) to RO Feed Pumps (PMP-06-01, -02 & -03)

150 SS ROI

554 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) to Zone 1 Drain Collection Header

150 SS ROI

555 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) to Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04)

150 SS ROI

556 Leak TestPiping system from Filtered Effluent Tank (TNK-05-01) Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Feed Pumps

50 SS ROI

557 Leak TestPiping system from RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Treatment Systems (ROS-06-01, -02, -03 & -04)

75 SS ROI

558 Leak TestPiping system from Sulfuric Acid Feed System to Static Mixer (SMX-05-01)

12 PVDF SA

559 Leak TestPiping system from to RO Treatment Systems (ROS-06-01, -02, -03 & -04) to Filtered Effluent Tank (TNK-05-01)



603 Commission RO Feed Pump 3 PMP 06 03604 Commission RO Feed Pump 4 PMP 06 04605 Commission RO Feed Pump 1 Suction Pressure Gauge PI 06 01A606 Commission RO Feed Pump 1 Discharge Pressure Gauge PI 06 01B607 Commission RO Feed Pump 2 Suction Pressure Gauge PI 06 02A608 Commission RO Feed Pump 2 Discharge Pressure Gauge PI 06 02B609 Commission RO Feed Pump 3 Suction Pressure Gauge PI 06 03A610 Commission RO Feed Pump 3 Discharge Pressure Gauge PI 06 03B611 Commission RO Feed Pump 4 Suction Pressure Gauge PI 06 04A612 Commission RO Feed Pump 4 Discharge Pressure Gauge PI 06 04B





617 Leak Test RO Permeate Storage Tank TNK 06 01618 Commission RO Permeate Storage Tank Level Transmitter LIT 06 01619 Commission RO Permeate Storage Tank Level Switch Low LSL 06 02620 Commission RO Permeate Storage Tank Level Switch High LSH 06 03621 Commission RO Permeate Storage Tank pH Meter AIT 06 04622 Leak Test Deacidification Filter FLT 06 01623 Commission pH Adjusted RO Permeate pH AIT 06 05624 Leak Test Rejected Effluent to Building Sump VLV 06 13625 Leak Test RO Effluent to Final Effluent Tank VLV 06 11

626 Pressure TestPiping system from Compressed Air Packages to RO Treatment System-Packaged Systems

18 CS CMA

627 Leak TestPiping system from Concentrate of RO Treatment System-Packaged Systems to TNK-07-01 (RO Concentrate Tank)

50 SS ROC

628 Leak TestPiping system from Permeate of RO Treatment System-Packaged Systems to RO Permeate Tank (TNK-06-01)

75 SS ROP

629 Leak TestPiping system from RO Permeate Tank (TNK-06-01) to Deacidification Filter (FLT-06-01)

630 Leak TestPiping system from Deacidification Filter (FLT-06-01) to Final Effluent Tank (TNK-03-01)

100 SS ROP

631 Leak TestPiping system from Deacidification Filter (FLT-06-01) to RO Treatment System-Packaged Systems

75 SS ROP

632 Leak TestPiping system from RO Concentrate Tank (TNK-07-01) to Evaporator Feed Pumps (PMP-07-01 & -02)

50 SS ROC

633 Leak TestPiping system from Evaporator Feed Pumps (PMP-07-01 & -02) to Evaporators (MVC-07-01 & -02)

50 SS ROC

634 Leak TestPiping system from RO Permeate Tank (TNK-06-01) to Zone 1 Drain Collection Header

150 SS DRN

635 Leak TestPiping system from RO Concentrate Tank (TNK-07-01) to Zone 1 Drain Collection Header

150 SS DRN


4/7


Schedule Task

Action Required By


Interest (OPI)



636 Pressure TestPiping system from Compressed Air Packages to RO Treatment Systems-Packaged Systems

18 CS CMA



703 Leak Test RO Concentrate Tank TNK 07 01704 Commission RO Concentrate Tank Level Transmitter LIT 07 01705 Commission RO Concentrate Tank Level Switch Low LSL 07 02706 Commission RO Concentrate Tank High Level Switch LSH 07 03707 Commission Evaporator Feed Pump 1 Suction Pressure Gauge PI 07 01A708 Commission Evaporator Feed Pump 1 Discharge Pressure Gauge PI 07 01A709 Commission Evaporator Feed Pump 2 Suction Pressure Gauge PI 07 02A710 Commission Evaporator Feed Pump 2 Discharge Pressure Gauge PI 07 02B711 Commission Evaporator Feed Flow Meter FIT 07 04



714 Commission Evaporator 1 Recirc Pump PMP 07 10715 Commission Evaporator 2 Recirc Pump PMP 07 20716 Commission Evaporator 1 Residue Pump PMP 07 11717 Commission Evaporator 2 Resudue Pump PMP 07 21718 Commission Evaporator Condensate Pump 1 PMP 07 12719 Commission Evaporator Condensate Pump 2 PMP 07 22720 Leak Test Evaporator Inline Static Mixer SMX 07 05721 Commission Evaporator Output Conductivity Transmitter AIT 07 06721 Leak Test Clean In Place Tank CIP 07 01

722 Leak TestPiping system of Compressed Air to Concentrate Pumps PMP-07-11 and PMP-07-21

12 CS CMA

723 Leak Test Piping system from PMP-07-11 to Slurry Tank (TNK-08-01) 25 SS SLR724 Leak Test Piping system from PMP-07-21 to Slurry Tank (TNK-08-01) 25 SS SLR

725 Leak Test Piping system from PMP-07-11 & -21 to Evaporator CIP (CIP-07-01) 50 SS CIP

726 Leak TestPiping system from Evaporator CIP (CIP-07-01) to Heat Exchangers on Evaporators MVC-07-01 & -02

50 SS CIP

727 Leak TestPiping system from Evaporator Condensate Pumps PMP-07-12 & -22 to Final Effluent Tank (TNK-03-10)

50 SS CON

728 Leak TestPiping system from Anti-Scaling Agent Feed System to RO Concetrate line that feeds Evaporator Packaged Systems (MVC-07-01 & -02)

12 PVC AC

801 Leak Test Slurry Holding Tank TNK 08 01

802 Commission Slurry Holding Tank Level Transmitter LIT 08 01

803 Commission Slurry Holding Tank Level Switch Low LSL 08 02804 Commission Slurry Holding Tank Level Switch High LSH 08 03805 Commission Slurry Transfer Pump 1 PMP 08 01806 Commission Slurry Transfer Pump 2 PMP 08 02807 Commission Slurry Transfer Pump 1 Suction Pressure Gauge PI 08 01A808 Commission Slurry Transfer Pump 1 Discharge Pressure Gauge PI 08 01B809 Commission Slurry Transfer Pump 2 Suction Pressure Gauge PI 08 02A810 Commission Slurry Transfer Pump 2 Discharge Pressure Gauge PI 08 02B811 Commission Slurry Transfer Flow Meter FIT 08 05812 Commission Slurry Dryer 1 Packaged System SLR 08 01813 Commission Slurry Dryer 2 Packaged System SLR 08 02814 Commission Slurry Dryer 3 Packaged System SLR 08 03815 Leak Test Slurry Pumps Discharge Valve VLV 08 03816 Leak Test Slurry Pumps Recirculation Valve VLV 08 04817 Commission Salts Tote 1 Weight WIT 08 01818 Commission Salts Tote 2 Weight WIT 08 02819 Commission Salts Tote 3 Weight WIT 08 03820 Commission Slurry Dryer Clean in Place CIP 08 01

821 Leak TestPiping system from Slurry Tank (TNK-08-01) to Slurry Dryers (SLR-08-01, -02 & -03)

25 SS SLR



824 Leak TestPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Header for CIP-07-01 & CIP-08-01

25 CS WI



5/7


Schedule Task

Action Required By


Interest (OPI)



825 Leak Test Piping system from CIP-08-01 to Slurry Dryers (SLR-08-01, -02 & -03) 50 SS CIP

826 Leak Test Piping system from Slurry Dryers (SLR-08-01, -02 & -03) to CIP-08-01 50 SS CIP

827 Leak TestPiping system from TNK-08-01, CIP-07-01 & CIP-08-01 to Zone 2 Drain Collection Header

150 SS DRN

828 Leak TestPiping system from Slurry Dryers (SLR-08-01, -02 & -03) & Slurry Dryers Exhaust Scrubber (SCR-13-01) to Zone 2 Drain Collection Header

150 SS DRN

828 Leak TestPiping system from SLR-08-01, -02 & -03 to Slurry Dryers Exhaust Scrubber (SCR-13-01)

250 SS VENT

829 Leak Test Piping system of Compressed Air to SLR-08-01, -02 & -03 12 CS CMA

830 Leak TestPiping system from Biocide Chemical Skid to Slurry Dryers Exhaust Scrubber (SCR-13-01)

12 PVC BIC

831 Leak TestPiping system from Slurry Dryers Exhaust Scrubber (SCR-13-01) to Vent

250 SS VENT

832 Leak TestPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Slurry Dryers Exhaust Scrubber (SCR-13-01)

25 CS PLW

901 Leak Test Sludge Thickener Tank TNK 09 01

902 Commission Sludge Thickener Tank Rake Mechanism MIX 09 01

903 Commission Sludge Thickener Tank Rake High High Torque Switch WSHH 09 01904 Commission Sludge Thickener Tank Rake High Torque Switch WSH 09 01905 Commission Sludge Thickener Tank Level Transmitter LIT 09 01906 Commission Thickener Tank Solids Pump 1 PMP 09 01907 Commission Thickener Tank Solids Pump 2 PMP 09 02908 Commission Thickener Tank Solids Pump 1 Suction Pressure Gauge PI 09 01A909 Commission Thickener Tank Solids Pump 1 Discharge Pressure Gauge PI 09 01B


PSH 09 01

911 Commission Thickener Tank Solids Pump 2 Suction Pressure Gauge PI 09 02A912 Commission Thickener Tank Solids Pump 2 Discharge Pressure Gauge PI 09 02B


PSH 09 02

914 Commission Thickener Tank Solids Flowmeter FIT 09 05915 Commission Sludge Dewatering Packaged System DWR 09 01916 Leak Test Sludge Recirculation Valve VLV 09 03917 Leak Test Sludge Feed Valve VLV 09 04918 Commission Sludge Cake Bag Weight WIT 09 01

919 Leak TestPiping system from Dewater Polymer Feed System (CHF-10-52) to Static Mixer on V-Belt Press Skid (DWR-09-01)

25 PVC POL

920 Leak TestPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to V-Belt Press Skid (DWR-09-01)

25 CS WI

921 Leak TestPiping system from Sludge Tank (TNK-09-01) to V-Belt Press Skid (DWR-09-01)

50 SS SL



1003 Leak Test Dewatering Polymer Dosing System CHF 10 61

1004 Leak Test Filtration Flocculant Polymer Dosing System CHF 10 56

1005 Leak Test Sulfuric Acid Metering System CHP 10 02



1008 Leak Test Anti-Scaling Agent Metering System CHP 10 22

1009 Leak Test Phosphoric Acid Chemical Metering System CHP 10 31

1010 Leak Test Biocide Chemical Metering System CHP 10 27



1013 Commission Dewatering Polymer Dosing System CHF 10 61

1014 Commission Filtration Flocculant Polymer Dosing System CHF 10 56

1015 Commission Sulfuric Acid Metering System CHP 10 02



1018 Commission Anti-Scaling Agent Metering System CHP 10 22

1019 Commission Phosphoric Acid Chemical Metering System CHP 10 31

1020 Commission Biocide Chemical Metering System CHP 10 27



6/7


Schedule Task

Action Required By


Interest (OPI)

























12 CS CMA


12 CS CMA




7/7


APPENDIX C

Wastewater Treatment Plant PLC Commissioning Check Lists


PLANT PLC/SCADA AUTOMATION PROGRAM COMMISSIONING

Commissioning of the Plant PLC / SCADA automation system will be conducted in four

steps.

1) Establish/verify communication link between SCADA system and plant PLC.

2) Check inputs and outputs (I/O) of field devices at PLC and SCADA

3) Check automation of sub-system components.

4) Check automation of Wastewater Treatment Plant Treatment System1.

1 Note: This stage will involve temporary piping to interconnect the recharge piping with extraction piping at PCSs to allow re-injection pumps to pump directly into the equalization tanks for testing purposes, thereby creating a closed-loop system.


PLC Confirmed

SCADA Confirmed

Documents Updated











PI 03 03A Recirculation Pump 2 Suction Pressure Gauge

PI 03 03B Recirculation Pump 2 Discharge Pressure Gauge



TI 03 01 Heat Exchanger Influent Temperature

TI 03 02 Heat Exchanger Effluent Temperature

TE 03 01 Heat Exchanger Influent Temperature (RTD)

TE 03 02 Heat Exchanger Effluent Temperature (RTD)




PI 03 13A Influent Heat Exchanger Pump Suction Pressure

PI 03 13B Influent Heat Exchanger Pump Discharge Pressure

TE 03 21 Heat Exchanger Tube In Temperature

TE 03 22 Heat Exchanger Tube Out Temperature

TI 03 21 Heat Exchanger Tube In Temperature Gauge

TI 03 22 Heat Exchanger Tube Out Temperature Gauge





















PIT 03 16 Wash Water Pressure Transmitter


PI 03 18 Wash Water Pressure Tank Pressure Gauge


Tag No.


Process 01 - Leachate Pumping Station

1 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.




































FLT 05 01 Filter 1

FLT 05 02 Filter 2







PIT 05 01 Pressure Transmitter

PI 05 01 Pressure Indicator


PI 05 03 Backwash Pump pressure indicator






2 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.
















PIT 05 02 Sand Filter Effluent Pressure Transmitter

PI 05 02 Sand Filter Effluent Pressure Gauge

FCV 05 02 Sand Filter Effluent Flow Control Valve

PI 05 10 Compressure Air regulator pressure







TIT 05 01 Filtered Effluent Tank Temperature























3 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.











PI 07 01A Evaporator Feed Pump 1 Discharge Pressure Gauge


PI 07 02B Evaporator Feed Pump 2 Discharge Pressure Gauge








PMP 07 21 Evaporator 2 Resudue Pump



AIT 07 06 Evaporator Output Conductivity Transmitter


























4 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.













DWR 09 01 Sludge Dewatering Packaged System

VLV 09 03 Sludge Recirculation Valve

VLV 09 04 Sludge Feed Valve




































5 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.










6 of 6


PLC Confirmed

SCADA Confirmed

Documents Updated






























MIX 04 11 Flash Mixer - Flash Mix Tank 1MIX 04 21 Flash Mixer - Flash Mix Tank 2MIX 04 12 Flocculation Mixer (Var. Speed) - Flocculation Tank 1




















Tag No.




1 of 4


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.

FLT 05 01 Filter 1

FLT 05 02 Filter 2






















VLV 05 19 Media Load ValveVLV 05 29 Media Load ValveFCV 05 02 Sand Filter Effluent Flow Control Valve

























2 of 4


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.














PMP 07 21 Evaporator 2 Resudue PumpPMP 07 12 Evaporator Condensate Pump 1PMP 07 22 Evaporator Condensate Pump 2



























DWR 09 01 Sludge Dewatering Packaged System VLV 09 03 Sludge Recirculation ValveVLV 09 04 Sludge Feed Valve





3 of 4


PLC Confirmed

SCADA Confirmed

Documents Updated

Tag No.



































4 of 4



Signed, and Dated

Treatment Pond

200 HDPE LEA Piping system from Pond to Treatment Pumps (PMP-03-01, & -02)

PMP 03 01 Treatment Pump 1PMP 03 02 Treatment Pump 2PMP 03 03 Recirculation PumpPMP 03 13 Influent Heat Exchanger PumpPMP 03 11 Final Effluent Pump 1PMP 03 12 Final Effluent Pump 2TNK 03 10 Final Effluent TankPMP 03 14 Wash Water Pump 1PMP 03 15 Wash Water Pump 2200 SS LEA Piping system of Influent Pumping200 SS CLE Piping system of Influent Pumping

200 SS LEAPiping system from Lagoon Piping 200-PVC-LEA connection to Treatment Pumps (PMP-03-01 & -02)

100 SS LEAPiping system from Treatment Pumps (PMP-03-01 & -02) to Chemical Pretreatment Tanks (TNK-04-11 & -21)

100 SS Piping system from VLV-03-04 to Clarifier Effluent Tank (TNK-04--03)

TNK 04 11 Flash Mix Tank 1TNK 04 21 Flash Mix Tank 2TNK 04 12 Flocculation Tank 1TNK 04 22 Flocculation Tank 2PMP 04 13 Sludge Pump 1PMP 04 23 Sludge Pump 2TNK 04 14 Clarifier Effluent Tank 1TNK 04 24 Clarifier Effluent Tank 2PMP 04 01 Clarifier Effluent Pump 1PMP 04 02 Clarifier Effluent Pump 2









200 SS SL Piping system from Clarifier (CLR-04-13) to PMP-04-13200 SS SL Piping system from Clarifier (CLR-04-23) to PMP-04-23

200 SS SLPiping system from PMP-04-13 & -23 to Sludge Holding Tank (THK-09-01)

150 SS DRNPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Zone 1 Drain Collection Header

100 SS CLEPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Sand Filters (FLT-05-01 & -02)

100 SS CLEPiping system from Clarifier Effluent Tanks (TNK-04-14 & -24) to Final Effluent Tank (TNK-03-10)

PMP 05 03 Filter Backwash Pump 1PMP 05 04 Filter Backwash Pump 2TNK 05 01 Filtered Effluent Tank

100 SS ROIPiping system from Sand Filters (FLT-05-01 & -02) to Filtered Effluent Tank (TNK-05-01)

100 CS WIPiping system from Final Effluent Tank (TNK-03-10) to Filtered Backwash Pumps (PMP-05-03 & -04)

150 CS WIPiping system from Filtered Backwash Pumps (PMP-05-03 & -04) to Sand Filters (FLT-05-01 & -02)

18 CS CMAPiping system from Compressed Air System to Sand Filters (FLT-05-01 & -02)

150 SS DRN Piping system from Sand Filters (FLT-05-01 & -02) to Building Sump

Tag No.





1 of 3



Signed, and Dated

Tag No.

150 SS DRNPiping system from Sand Filters (FLT-05-01 & -02) to Zone 1 Drain Collection Header

150 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) to RO Feed Pumps (PMP-06-01, -02 & -03)

150 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) to Zone 1 Drain Collection Header

150 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) to Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04)

50 SS ROIPiping system from Filtered Effluent Tank (TNK-05-01) Header for RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Feed Pumps

75 SS ROIPiping system from RO Feed Pumps (PMP-06-01, -02, -03 & -04) to RO Treatment Systems (ROS-06-01, -02, -03 & -04)

12 PVDF SAPiping system from Sulfuric Acid Feed System to Static Mixer (SMX-05-01)


PMP 06 01 RO Feed Pump 1PMP 06 02 RO Feed Pump 2PMP 06 03 RO Feed Pump 3 PMP 06 04 RO Feed Pump 4TNK 06 01 RO Permeate Storage Tank

18 CS CMAPiping system from Compressed Air Packages to RO Treatment System-Packaged Systems

50 SS ROCPiping system from Concentrate of RO Treatment System-Packaged Systems to TNK-07-01 (RO Concentrate Tank)

75 SS ROPPiping system from Permeate of RO Treatment System-Packaged Systems to RO Permeate Tank (TNK-06-01)

100 SS ROPPiping system from Deacidification Filter (FLT-06-01) to Final Effluent Tank (TNK-03-01)

75 SS ROPPiping system from Deacidification Filter (FLT-06-01) to RO Treatment System-Packaged Systems

50 SS ROCPiping system from RO Concentrate Tank (TNK-07-01) to Evaporator Feed Pumps (PMP-07-01 & -02)

50 SS ROCPiping system from Evaporator Feed Pumps (PMP-07-01 & -02) to Evaporators (MVC-07-01 & -02)

150 SS DRNPiping system from RO Permeate Tank (TNK-06-01) to Zone 1 Drain Collection Header

150 SS DRNPiping system from RO Concentrate Tank (TNK-07-01) to Zone 1 Drain Collection Header

18 CS CMAPiping system from Compressed Air Packages to RO Treatment Systems-Packaged Systems

PMP 07 01 Evaporator Feed Pump 1PMP 07 02 Evaporator Feed Pump 2TNK 07 01 RO Concentrate TankPMP 07 10 Evaporator 1 Recirc PumpPMP 07 20 Evaporator 2 Recirc PumpPMP 07 11 Evaporator 1 Residue PumpPMP 07 21 Evaporator 2 Resudue PumpPMP 07 12 Evaporator Condensate Pump 1PMP 07 22 Evaporator Condensate Pump 2

12 CS CMAPiping system of Compressed Air to Concentrate Pumps PMP-07-11 and PMP-07-21

25 SS SLR Piping system from PMP-07-11 to Slurry Tank (TNK-08-01)25 SS SLR Piping system from PMP-07-21 to Slurry Tank (TNK-08-01)

50 SS CIP Piping system from PMP-07-11 & -21 to Evaporator CIP (CIP-07-01)

50 SS CIPPiping system from Evaporator CIP (CIP-07-01) to Heat Exchangers on Evaporators MVC-07-01 & -02

50 SS CONPiping system from Evaporator Condensate Pumps PMP-07-12 & -22 to Final Effluent Tank (TNK-03-10)

12 PVC ACPiping system from Anti-Scaling Agent Feed System to RO Concetrate line that feeds Evaporator Packaged Systems (MVC-07-01 & -02)

TNK 08 01 Slurry Holding Tank PMP 08 01 Slurry Transfer Pump 1PMP 08 02 Slurry Transfer Pump 2CIP 08 01 Slurry Dryer Clean in Place

25 SS SLRPiping system from Slurry Tank (TNK-08-01) to Slurry Dryers (SLR-08-01, -02 & -03)




2 of 3



Signed, and Dated

Tag No.



25 CS WIPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Header for CIP-07-01 & CIP-08-01

50 SS CIP Piping system from CIP-08-01 to Slurry Dryers (SLR-08-01, -02 & -03)

50 SS CIP Piping system from Slurry Dryers (SLR-08-01, -02 & -03) to CIP-08-01

150 SS DRNPiping system from TNK-08-01, CIP-07-01 & CIP-08-01 to Zone 2 Drain Collection Header

150 SS DRNPiping system from Slurry Dryers (SLR-08-01, -02 & -03) & Slurry Dryers Exhaust Scrubber (SCR-13-01) to Zone 2 Drain Collection Header

250 SS VENTPiping system from SLR-08-01, -02 & -03 to Slurry Dryers Exhaust Scrubber (SCR-13-01)

12 CS CMA Piping system of Compressed Air to SLR-08-01, -02 & -03

12 PVC BICPiping system from Biocide Chemical Skid to Slurry Dryers Exhaust Scrubber (SCR-13-01)

250 SS VENTPiping system from Slurry Dryers Exhaust Scrubber (SCR-13-01) to Vent

25 CS PLWPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to Slurry Dryers Exhaust Scrubber (SCR-13-01)

TNK 09 01 Sludge Thickener Tank PMP 09 01 Thickener Tank Solids Pump 1PMP 09 02 Thickener Tank Solids Pump 2VPG 09 Thickener Tank Solids Pump 1 Suction Isolation Valve

25 PVC POLPiping system from Dewater Polymer Feed System (CHF-10-52) to Static Mixer on V-Belt Press Skid (DWR-09-01)

25 CS WIPiping system from Wash Water Pumps (PMP-05-14 & -15) Header to V-Belt Press Skid (DWR-09-01)

50 SS SLPiping system from Sludge Tank (TNK-09-01) to V-Belt Press Skid (DWR-09-01)

























25 CS CMA Piping system for Maintenance Compressed Air Header18 CS CMA Piping system for Maintenance Compressed Air Header




3 of 3

Wastewater Treatment Plant Commissioning – CHECK SHEET

Date SCADA Confirmed

Other alarm/shut-down. Test Conditions to be added.

Plant Systems

Confirm complete plant cycle for all start times, including change‑over from fill/feed, through to treated effluent discharge as an automatic operation for a 24 hour period

1/1

Date: /Contractor /Engineer /

Wastewater Treatment Plant Commissioning – SUB SYSTEMS VERIFICATION CHECK SHEET

SPEC REF# FOR FAT/SAT ITEM

FAT/SAT DETAILS

Collection Pond

VLV 03 01 Treatment Pump 1 Inlet ValveVLV 03 02 Treatment Pump 2 Inlet ValveVLV 03 03 Pond Recirculation Pump Inlet ValvePMP 03 01 Treatment Pump 1PMP 03 02 Treatment Pump 2PMP 03 03 Recirculation PumpVLV 03 05 Influent Heat Exchanger Bypass ValveVLV 03 24 Treatment Pumps Recirculation Valve

TI 03 01 Heat Exchanger Influent TemperatureTI 03 02 Heat Exchanger Effluent TemperatureTE 03 21 Heat Exchanger Tube In TemperatureTE 03 22 Heat Exchanger Tube Out TemperatureTE 03 11 Final Effluent Temperature (Pump 1)TE 03 12 Final Effluent Temperature (Pump 2)FIT 03 01 Influent Flow Meter

VLV 03 04 Clarifier ByPass ValvePMP 03 13 Influent Heat Exchanger PumpAIT 03 13 Influent HX Recirculation ConductivityPMP 03 11 Final Effluent Pump 1PMP 03 12 Final Effluent Pump 2LIT 03 10 Final Effluent Tank Level SensorLSL 03 19 Final Effluent Tank Low Level Cut OffLSH 03 20 Final Effluent Tank High Level SwitchFIT 03 11 Effluent Pump 1 FlowmeterFIT 03 12 Effluent Pump 2 Flowmeter

VLV 03 11 Effluent Pump 1 Forcemain IsolationVLV 03 12 Effluent Pump 2 Forcemain IsolationPMP 03 14 Wash Water Pump 1PMP 03 15 Wash Water Pump 2PSL 03 17 Wash Water Low Pressure SwitchAIT 03 23 Effluent pH DetectorTransmitter

VLV 04 10 Clarifier Train 1 Isolation ValveVLV 04 20 Clarifier Train 2 Isolation ValveSMX 04 10 Static Inline Mixer to Flash Mix Tank 1SMX 04 20 Static Inline Mixer to Flash Mix Tank 2MIX 04 11 Flash Mixer - Flash Mix Tank 1MIX 04 21 Flash Mixer - Flash Mix Tank 2



PMP 04 13 Sludge Pump 1PMP 04 23 Sludge Pump 2FIT 04 13 Sludge Pump 1 FlowmeterPSH 04 13 Sludge Pump 1 High Discharge Pressure SwitchFIT 04 23 Sludge Pump 2 FlowmeterPSH 04 23 Sludge Pump 2 High Discharge Pressure SwitchPMP 04 01 Clarifier Effluent Pump 1PMP 04 02 Clarifier Effluent Pump 2LSH 04 17 Clarifier Effluent Tank 1 Level Switch High LSL 04 16 Clarifier Effluent Tank 1 Level Switch Low LIT 04 15 Clarifier effluent Tank 1 Level TransmitterLSH 04 27 Clarifier Effluent Tank 2 Level Switch High LSL 04 26 Clarifier Effluent Tank 2 Level Switch Low LIT 04 25 Clarifier effluent Tank 2 Level Transmitter

VLV 04 01 RO Filtration System Inlet Isolation ValveVLV 04 02 RO Filtration System Bypass ValveVLV 04 03 Clarifier Effluent Outlet Switch-Over ValveSMX 04 01 RO Filtration Inline Static Mixer

FLT 05 01 Filter 1 FLT 05 02 Filter 2PMP 05 03 Filter Backwash Pump 1PMP 05 04 Filter Backwash Pump 2



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APPENDIX D

Non-Active Functional Testing Outline



1.0 CLARIFIERS

1.1 CLARIFIERS RECIRCULATE CLEAN WATER: TREATMENT PUMPS CLARIFIER EFFLUENT TANK TNK-04-14 LOCK-OUT & TAG-OUT MANUAL BALL VALVES OF ALL VALVES IN POND PIPING BUILDING CHAMBER (PUMPING STATION, SUMP & RECIRCULATION STATION).


1

LOCK-OUT & TAG-OUT MANUAL BALL VALVES FOR OUTLET OF FINAL EFFLUENT PUMPS TO LAKE ONTARIO

SET UP RECIRCULTATION LOOP FROM CLARIFIIER EFFLUENT TANKS TO TREATMENT PUMPS (USE HOSE TO CONNECT TNK-04-24 VIA MANWAY TO 100 mm DIA MANUAL BALL VALVE ON INLET HEADER FOR TREATMENT PUMPS).

BEFORE STARTING ENSURE ALL VALVES IN MAIN COLLECTION POND MANHOLE & POND PIPING BUILDING CHAMBER ARE IN CLOSED POSITION.

SUMP LINE TO MAIN STORAGE POND IS ROUTED TO TEMPORARY SUMP STORAGE TANK THROUGH BRANCH IN TEE ON HEADER IN BUILDING PUMP STATION DRY PIT.


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2.0 SAND FILTERS

2.1 SAND FILTERS RECIRCULATE CLEAN WATER: TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 MOVE HOSE FOR RECIRCULATION LOOP FROM CLARFIER EFFLUENT TANK TO FILTERED EFFLUENT TANK.


CONNECT WATER SUPPLY FROM TEMPORARY CLEAN WATER STORAGE TANK TO RO PERMEATE TANK (RO PERMEATE TANK TO FILL FINAL EFFLUENT TANK). THIS IS REQUIRED TO ENSURE SUFFICIENT CLEAN WATER FOR FILTER BACKWASH (20,000L PER BACKWASH)

2.2 SAND FILTER: FLT-05-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS,

8



2.5 SAND FILTER: FLT-05-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS




3.0 RO SYSTEMS

3.1 RO SYSTEMS RECIRCULATE CLEAN WATER: TREATMENT PUMPS RO CONCENTRATE (TNK-07-01), PERMEATE (TNK-06-01) & FINAL EFFLUENT (TNK-03-10) TANKS

SET-UP RECIRCULATION LOOP MOVE HOSE FROM FILTERED EFFLUENT TANK TO FINAL EFFLUENT TANK (TNK-03-10).


1

IF LEVEL IN RO CONCENTRATE TANK IS HIGH RUN EVAPORATORS TO RECOVER WATER OR PUMP TO TEMPORARY STORAGE TANK FOR RO CONCENTRATE.

EVAPORATOR (MVC-07-01& -02) OPERATION MAY BE REQUIRED TO RECOVER WATER FROM RO CONCENTRATE TANK


TEST DEACIDIFICATION FILTER (FLT-06-01);


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OBTAIN BASELINE OF ROS-06-02 IN STAND-BY MODE: ROS-06-01, ROS-06-03, & ROS-06-04

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4.0 EVAPORATORS

4.1 MVC-07-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS MVC-07-01 MVC-07-01: PERFORM CIP MVC-07-02 IN STAND-BY 164.2 MVC-07-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLURRY TANK (TNK-08-01) SEND CLEAN WATER TO TNK-08-01 MVC-07-02 IN STAND-BY 44.3 MVC-07-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS MVC-07-02 MVC-07-02: PERFORM CIP MVC-07-01 IN STAND-BY 164.4 MVC-07-02 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLURRY TANK (TNK-08-01) SEND CLEAN WATER TO TNK-08-01 MVC-07-01 IN STAND-BY 4

5.0 SLURRY DRYERS5.1 SLR-08-01 RECIRCULATE CLEAN WATER TREATMENT PUMPS SLR-08-01 RUN SLURRY DRYERS EXHAUST

SCRUBBER (SCR-13-01)IN STAND-BY: SLR-08-02 & SLR-08-03

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6.0 SLUDGE HOLDING & DEWATERING6.1 SLUDGE HOLDING TANK

(THK-09-01)RECIRCULATE CLEAN WATER TREATMENT PUMPS SLUDGE HOLDING TANK RUN SLUDGE TANK RAKE (TMX-09-01) &

LEVEL TRANSMITTERIN STAND-BY: V-BELT PRESS (DWR-09-01)

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6.2 V-BELT PRESS (DWR-09-01) RECIRCULATE CLEAN WATER TREATMENT PUMPS V-BELT PRESS (DWR-09-01) RUN: SLUDGE PUMPS (PMP-09-01, PMP-09-02); DEWATERING POLYMER PACKAGE (CHF-10-61), WATER WASH PUMPS (PMP-03-14, PMP-03-15)

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7.0 FINAL EFFLUENT TANK & PUMPS7.1 FINAL EFFLUENT TANK

(TNK-03-10)RECIRCULATE CLEAN WATER TREATMENT PUMPS FINAL EFFLUENT TANK (TNK-03-10) CHECK INSTRUMENTS, WATER QUALITY 4

7.2 FINAL EFFLUENT PUMPS (PMP-03-11, PMP-03-12)

RECIRCULATE CLEAN WATER TREATMENT PUMPS EFFLUENT OVERFLOW CHAMBER CHECK INSTRUMENTS, RUN WASH WATER PUMPS (PMP-03-14, PMP-03-15)

8

8.0 PROCESS BUILDING SUMP8.1 PROCESS BUILDING

SUMP TANK (TNK-15-01)RECIRCULATE CLEAN WATER TREATMENT PUMPS PROCESS BUILDING SUMP (TNK-15-

01)CHECK INSTRUMENTS, WATER QUALITY 4

8.2 SUMP PUMPS (PMP-15-01, PMP-15-02)

RECIRCULATE CLEAN WATER TREATMENT PUMPS WASTEWATER TEMPORARY STORAGE TANK FOR COMMISSIONING OR TO PROCESS TANKS

CHECK INSTRUMENTS 8

9.0 TRANSFER OF PROCESS OPERATION: FROM VENDOR TO AECL OPERATOR9.1 CANADA OPERATOR TO

OPERATE ENTIRE PROCESS WITH OVERSIGHT BY CONTRACTOR & MANUFACTURER REP

RECIRCULATE CLEAN WATER TREATMENT PUMPS FINAL EFFLUENT TANK (TNK-03-10) OPERATE EQUIPMENT UNDER SUPERVISION OF CONTRACTOR & MANUFACTURER REP

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APPENDIX E

Transition From Non-Active Influent

To Active Influent Performance Testing - Outline

Transition from Non-Active Influent to Active Influent Performance Testing OutlineTransition Commissioning - Testing with Active Influent from Collection Pond - Water Treatment Process is closed loop - Testing by CNSC is required - No treated water to be sent to Lake Ontario until authorized by CNSC & AECL- Manual ball valves on outlet of Final Effluent Pumps (PMP-03-11 & pmp-03-12) in CLOSED position, LOCKED-OUT and TAGGED-OUT


1.0 CLARIFIERS

1.1 CLARIFIERS SET UP CLARIFIER TO PROCESS ACTIVE INFLUENT


CLARIFIER EFFLUENT TANKS (TNK-04-14 & TNK-04-24)

LOCK-OUT & TAG-OUT MANUAL BALL VALVES ON OUTLET OF FINAL EFFLUENT PUMPS AS WELL AS FINAL EFFLUENT PUMPS (PMP-03-11 & PMP-03-12). LOCK-OUT & TAG-OUT VLV-04-02 (RO BY-PASS)

2

ALL HOSES FOR TEMPORARY RECIRCULATION LOOPS SHOULD BE REMOVED EXCEPT FOR CLEAN WATER SUPPLY FROM TEMPORARY SUPPLY TANK OF CLEAN WATER TO RO PERMEATE TANK AS NEED TO ENSURE SUPPLY OF CLEAN WATER FOR BACKWASH TO FILTERS & RO SYSTEMS.

BUILDING SUMP (TNK-15-01) TO BE USED FOR RETURNING ACTIVE EFFLUENT BACK TO MAIN COLLECTION POND

IN POND PIPING BUILDING CHAMBER OPEN MANUAL VALVE FOR BUILDING PROCESS SUMP & TO PUMPING STATION

DRAIN CLARIFIER EFFLUENT TANKS BY DRAIN VALVES TO BUILDING SUMP THEN PUMP TO MAIN COLLECTION POND USING SUMP PUMPS (PMP--15-01 & PMP-15-02).

PREVENT FLOW TO SAND FILTERS ON TNK-04-14 & 24 CLOSE, LOCK-OUT & TAG-OUT MANUAL VALVES FOR LINES TO CLARIFIER EFFLUENT PUMPS


CLARIFIER EFFLUENT TANK TNK-04-14 ENSURE DRAIN VALVE ON CLARIFIER EFFLUENT TANKS ARE CLOSED. OPERATE FERRIC CHLORIDE (FeCl-1?) & POLYMER (CHF-10-51) INJECTION SYSTEMS


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CLARIFIER EFFLUENT TANK TNK-04-24 ON TNK-04-24 OPEN MANUAL VALVE FOR LINES TO DRAIN



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2.0 SAND FILTERS

2.1 SAND FILTERS SET UP CLARIFIER TO PROCESS ACTIVE INFLUENT


FILTERED EFFLUENT TANK TNK-05-01 REMOVE LOCK-OUT & TAG-OUT ON MANUAL BALL VALVES FOR LINES TO CLARIFIER EFFLUENT PUMPS AS WELL AS CLARIFIER EFFLUENT PUMPS (PMP-04-01 & PMP-04-02) TO ALLOW FLOW TO SAND FILTERS (FLT-05-01 & FLT-05-02).

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PREVENT FLOW TO FINAL INFLUENT TANK

ENSURE THAT LOCK-OUT & TAG-OUT STILL ON VLV-04-02 (RO BY-PASS)

PREVENT FLOW TO RO SYSTEMS LOCK-OUT & TAG-OUT MANUAL BALL VALVES ON OUTLET OF RO FEED PUMPS AS WELL AS RO FEED PUMPS (PMP-06-01 TO -04).

DRAIN FILTERED EFFLUENT TANK TO COLLECTION POND VIA SUMP


FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS,







FILTERED EFFLUENT TANK TNK-05-01 OPERATE POLYMER (CHF-10-56) & SULFURIC ACID (CHP-10-01) INJECTION SYSTEMS







Page 1 of 1


APPENDIX F

Commissioning Reporting Forms – Generic Forms


Instrument Types - Transmitters, Gauges, I/P Transducers, Positioners

Analog Instrument Calibration Sheet



Description:

Instrument Data

Instrument Type: PLC Input/Tag:

Manufacturer: Calibration Range:

Model/Cat.: Setpoints: Control:

Serial No.: Alarm:

Location: S/D:

Calibration

Instrument Range


Input Output Input Output Input Output Input Output

0%

25%

50%

75%

100%

Supply Pressure:

By:

Date:

Equipment Used:

Remarks:


Gauge Line Filled

Maintenance Records

Comments:

Date: By: Remarks:

Date: By: Remarks:


Instrument Types - Pneumatic, Electronic

Controller Calibration Sheet



Description:

Instrument Data

Instrument Type: Location:

Manufacturer: PLC Input/Tag:

Model/Cat.: Calibration Range:

Serial No.: Supply Pressure:

Scale Range


Input Gauge Input Gauge Input Gauge Input Gauge

0%

25%

50%

75%

100%

Controller Deviation Output Deviation Output Deviation Output Deviation Output

+%

+%

-%

-%

Setpoint:

Reset:

Gain:

By:

Date:

Equipment Used:

Remarks:


Gauge Line Filled Capillary Check Operational Test w/Valve



Instrument Wiring Verification Report Date:_______________

General Contractor: ______________________________________ Installation Contractor: ______________________________________ Commissioning Agent/Contractor: ______________________________________ Consultant: ______________________________________ Engineer: Conestoga Rovers & Associates

Test Equipment: Make: Model: Accuracy: Serial Number:

Device (Tag) Identification:

Device Type:

Cable Size: Cable Type: Device to Junction Box

Terminals: Device _____ to JB_______ Device _____ to JB_______

Proof of Loop:

Yes: _____ No: _____



Proof of Loop:

Yes: _____ No: _____



Proof of Loop:

Yes: _____ No: _____



Proof of Loop:

Yes: _____ No: _____

Junction Box to Control Panel Terminal Strip

Terminals: JB _____ to TS_______ JB _____ to TS_______

Proof of Loop:

Yes: _____ No: _____

Terminal Strip to PLC Card

Terminals: TS _____ to PLC _______ TS _____ to PLC _______

Proof of Loop:

Yes: _____ No: _____

Remarks:

Pass: ____ Fail: ____

Post Test Checks:

Conductors Connected:

Conductors Tagged:

Polarity Verified:

OK for Service:





Instrumentation Commissioning Report

Test/Commissioning Date:_______________ General Contractor: ______________________________________ Installation Contractor: ______________________________________ Commissioning Agent/Contractor: ______________________________________ Consultant: ______________________________________ Engineer: Conestoga Rovers & Associates Instrument Identification Tag __________________


Installation Yes No NA Instrument installed in accordance to contract document and specifications. ___ ___ ___ Instrument installed in accordance to manufacturer recommendations. ___ ___ ___ Continuity/Loop check complete. ___ ___ ___ Calibration (Attach calibration certificates and field report documents) ___ ___ ___ Set at designed location (i.e., proper orientation, elevation, etc.) __________ ___ ___ ___

Function Testing Brief Description of activity: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ Yes No NA Controls associated equipment in accordance to contract specifications. ___ ___ ___ Verify signal transmission to appropriate device/controller/panel/PLC. ___ ___ ___ Verify operation meets manufacturer specifications. ___ ___ ___



Mechanical Equipment Commissioning Report

Test/Commissioning Date:_______________ General Contractor: ______________________________________ Installation Contractor: ______________________________________ Commissioning Agent/Contractor: ______________________________________ Consultant: ______________________________________ Engineer: Conestoga Rovers & Associates Mechanical Equipment Tag __________________


Installation Yes No NA Equipment installed in accordance to contract document and specifications. ___ ___ ___ Equipment installed in accordance to manufacturer recommendations. ___ ___ ___ Provide factory calibration Certificate. ___ ___ ___ Calibration (Attach field calibration certificates and field report documents) ___ ___ ___ Set at designed location (ie. proper location, orientation, elevation, etc.) ___ ___ ___

Function Testing Brief Description of activity: _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________



Mechanical Equipment Commissioning Report Yes No NA Controls associated equipment in accordance to contract specifications. ___ ___ ___ Verify operation meets manufacturer specifications. ___ ___ ___ Verify operation meets contract specifications. ___ ___ ___ Demonstrate operation of device. ___ ___ ___

Comments __________________________________________________________________________________________________________________________________________________________________________________________

_____________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________Authorized Signatures to Allow Owners Operation of the Instrument General Contractor: Installation Contractor: ____________________________________________________ Commissioning Agent/Contractor: ____________________________________________________




Overload Test Sheet

Project: Location: Item #:

Tested by: Date: Approved:

Loop Cell Description

Overload Cat. No. Motor Fla.

Test Amps

Curve Trip Time

Actual Time

Final Setting

s

Notes

1. Refer to manufacturers specifications for test procedure. 2. Start each test with overloads at ambient temperature 3. Ambient (test) temp: ______ Curve temp: ______ Compensation for temp. difference: ______ 4. Test lead length: ______ 5. Test lead size: ______ 6. Curve tolerance: ______ 7. Other significant procedural points:

Maintenance Records

Comments:

Date: By: Remarks:

Date: By: Remarks:


PROCESS COMMISSIONING PLAN (057264) Pump Station/Treatment Plant Pipe Commissioning Report


General Contractor: _____________________________________ Installation Contractor: _____________________________________ Commissioning Agent/Contractor: _____________________________________ Consultant: _____________________________________ Engineer: Conestoga Rovers & Associates

PLANT COMMISSIONING TEST REPORT

PIPING PRESSURE TEST

Project Title: Project Number:

Contractor: Inspector:

Test Date: Test Number: Test Location: Specified Test Pressure:

Test Fluid:

Observed Pressure at Commencement of Test

Time of Test Commencement

Observed Pressure at the Conclusion of Test

Time of Test Completion:

Pressure Loss: Test Duration:

Remarks: Pass: ____ Fail: ____




Instrument Types - Gas Hydraulic Valves, Motor Operated Valves ….. cont. on page 2

Powered Actuated Valves



Description:

Valve Data

Manufacturer: Valve Type:

Figure No.: Serial No.:

Operator Data

Operator Type: Manufacturer:

Model No.: Serial No.:

Device Tag Manuf./ Model #

PLC Address

Function Test (x)

Device Manuf/Model #

Set Rese

t

Open Solenoid Reg. 1

Close Solenoid Reg. 2

Esd Solenoid Relief 1

Open Limit Switch Relief 2

Close Limit Switch

Hi Press. Pilot

Partial Limit Switch

Low Press. Pilot

PG Press. Switch

Auxiliary Equipment: Calibration Sheets Attached (Qty) Analog ______ On/Off ______ Motor ______


Calibration

Valve Stroke Bench Field1 Field2 Field3

Time Time Time Time

To Close

To Open

To Close

To Partial

To ESD

By:

Date:

Remarks:

Liquid Level: Open Tank _____ Close Tank ______

Loop Check Wiring Check Pressure Leak Test Functional Test

Hysteresis Check Heater Filter Check

Poppet Leakage (Normal) Trigger Valve Set

Poppet Leakage (Open) Volume Tank Water Check

Poppet Leakage (Close) Hydraulic Pump/Piston Leakage (Open)

Hydraulic Pump/Piston Leakage (Close)

Maintenance Records

Comments:

Date: By: Remarks:

Date: By: Remarks:

Date: By: Remarks:


PROCESS COMMISSIONING PLAN (057264) Pump Station/Treatment Plant Pump Commissioning Report


General Contractor: _____________________________________ Installation Contractor: _____________________________________ Commissioning Agent/Contractor: _____________________________________ Consultant: _____________________________________ Engineer: Conestoga Rovers & Associates Pump Identification Tag _____________________________________

Description: _______________________________________ Manufacturer: ______________________________________ Model No.: ______________________________________ Serial Number:______________________________________ Voltage Rating:______________________________________ Horsepower Rating:__________________________________ Full Load Amps Rating:_______________________________

Installation inspected by qualified representative: Name: _________________________ Company: ______________________

Megger Test of Power Supply Cable @ 1000 Volts Yes ____ No _____ From Control Panel to Local Disconnect Megger Test Results (Mohms) Guidelines: Megger: 600V & above: 2000 ohms 600V & below: 1000 ohms A-B _____ A-G _____ A-C _____ B-G _____ B-C _____ C-G _____ From Local Disconnect to Pump Including Pump Motor __ Without Pump Motor ___ Megger Test Results (Mohms) A-B _____ A-G _____ A-C _____ B-G _____ B-C _____ C-G _____

Pump Rotation Verification Yes _____ No ______


Alignment Verification Yes _____ No _____ Not Applicable _____ Completed by: Firm: _____________________ Name: ____________________ Documentation Provided: Yes _____ No _____

Vibration Test Yes _____ No _____ Not Applicable _____ Completed by: Firm: _____________________ Name: ____________________ Documentation Provided: Yes _____ No _____

Performance Test Total Head:______________ Voltage:_________________ Phase Current: A ______ B _____ C ________ Flow (lps)_______________ Manufacturers/Contractors Field Test Reports Attached ___ Not Applicable ___

Auxiliary Equipment List __________________________________________ __________________________________________ __________________________________________

Comments ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

Authorized Signatures to Allow Owners Operation of the Pump General Contractor: Installation Contractor: ____________________________________________________ Commissioning Agent/Contractor: ____________________________________________________



Reservoir Hydrostatic Test

Serial Procedure Result

1 Closure: All valves and appurtenances closed. Yes ______ No ______

2 Pre-Test: Tank filled to overflow level Absorption period Complete

Time: ________ Date: ________ Time: ________ Date: ________

3 Test Commencement: Start Depth of Water in Reservoir Depth of Water in Evaporation Pan Depth of Water in Rain Gauge

Time: ________ Date: ________ Millimetres: ________ (A) Millimetres: ________ (B) Millimetres: ________ (C)

4 Test Completion: Start Depth of Water in Reservoir Depth of Water in Evaporation Pan Depth of Water in Rain Gauge Number and Location of Damp Areas on Perimeter

Time: ________ Date: ________ Millimetres: ________ (D) Millimetres: ________ (E) Millimetres: ________ (F) Number: _______ Locations:

5 Test Assessment: Visible Damp Areas Water Level Displacement over 24 hours (A-D) Evaporation over 24 hours (B-E) Precipitation of 24 hours (C-F) Net Change in Water Level: (G-H-I) Acceptable Loss (0.1% x A)

Yes ______ No ______ Millimetres: ________ (G) Millimetres: ________ (H) Millimetres: ________ (I) Millimetres: ________ Millimetres: ________

6 Conclusion: Pass: ______ Fail: ______

Witnesses: CRA Representative: __________________________________ __________________ Signature Date Contractor Representative: __________________________________ __________________ Signature Date



Switchgear or MCC

Project: Item #: Date:

Device Code (Tag): Tested By: Approved:

Description: Location:

Basic Data

Manufacturer: Type: Order #:

Rating, Voltage: Amps: Short Circuit Bracing:

Manufacturer Drawing #: As Per Design:

General Inspection (check as applicable)

Leveling Alignment Grounding Bus Assembly Cleaning

Fastening Tightening Vent Openings Painting Insulators

Basic Testing - Main Bus

Bus Section Identification

Phasing (ABC)

1000 V DC Meggar Test for ____________ min.

A to GND. MΩ MΩ MΩ

B to GND. MΩ MΩ MΩ

C to GND. MΩ MΩ MΩ

A to B MΩ MΩ MΩ

B to C MΩ MΩ MΩ

C to A MΩ MΩ MΩ

HIPOT TEST _____ V for _____ Sec.

Post Energization Checks

Bus Voltage

A to B V V V

B to C V V V

C to A V V V

Phasing (ABC)

Maintenance Records

Comments:

Date: By: Remarks:


APPENDIX G



Water from local water treament plant.

Clean water for Water Treatment Process must meet water quality standard specified in:

Technical Support Document for Ontario Drinking Water Standards, Objectives and Guidelines

PIBS 4449e01

Revised June 2006

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