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Agenda
1. Linde Engineering at a glance
2. Value proposition
3. History, key figures and deployment status of Smart3D at Linde Engineering
4. Customization, automation, interfaces
5. Visualization approaches
• 3D Model visualization in SP Review (classic)
• "VolksViewer" - make the 3D model available to all
• 3D Print experiences
• 3D Plant Model in Augmented Reality (Holo Lense)
• 3D Plant Model in Virtual Reality
6. Summary and Perspective
3
1. Linde Engineering at a glance
Core competence is the treatment of gases
Liquefaction
Separation
Thermal Cracking
Standardised plants EPC plantsComponents Services
Air
Hydrocarbons
Natural gas
Tail gases
Exhaust fumes
HydrogenOxygenRare gases
Olefins
NitrogenCarbon monoxide
Carbon dioxideSynthesis gas
Walter Berger | Linde EngineeringMarch 07, 2018
4
1. Linde Engineering at a glance
Leading market position in multiple segments
Providing plants for chemical industry
and energy-related industries
Providing plants for Linde Gas
and third-party customers
With around 1,000 process engineering patents and applications and about 4,000 completed plant projects, Linde Engineering
is supporting the energy and environment megatrend and leveraging customer relationships for gas projects.
Air separation
plants
Hydrogen and
synthesis gas plants
Petrochemical
plants
Natural gas
plants
Walter Berger | Linde EngineeringMarch 07, 2018
5
1. Linde Engineering at a glance
Our promise: Collaborate. Innovate. Deliver.
Achieving great things together.
LE values trusted, lasting business
relationships with customers. A close
collaboration with them and internally
is essential to meet their needs.
Pioneering new processes.
Innovative process technologies and
components: designed and built with
full commitment of Linde Engineering's
employees.
Living reliability.
As general contractor, LE manages the
entire process flow to deliver a turnkey,
state-of-the-art plant on time, in budget
and with the required quality.
Collaborate. Innovate. Deliver.
Walter Berger | Linde EngineeringMarch 07, 2018
6
2. Value proposition
• We have to leverage the big potential of our data!Business Problem
• Further exploit, interface and visualize 3D plant model data. Solution
• Improve internal engineering processes and deliver additional services for customers.
Benefits
• New visualization technologies will fundamentally change the way we work!
Anticipated Long-Term Benefits
• "Experience" the 3D plant model beyond currently available means!Future Plans
Walter Berger | Linde EngineeringMarch 07, 2018
7
3. History, key figures and deployment status of Smart3D at Linde Engineering
Technology Preview 2001
IT-Project Evaluations 2006 - 2009
Prototype and Pilot Projects 2009- 2010
Global deployment since 2010 (8 hubs)
~ 450 trained users, 18 administrators
> 60 productive project executions
6 large scale projects
>> 100.000 Isometrics extracted
~ 450 Pipe Classes developed
Walter Berger | Linde EngineeringMarch 07, 2018
8
4. Customization, automation, interfaces
Implied functions
Model Data Re-Use
Name Rules
Rule Checker Service
DB Interference Check
Symbols &Macros
ParametricSymbols
PAL - Piping Assemblies
Output & interfaces
Drawing automation
Isometrics with MTO transfer
PSA interface
Batch SPR extraction
2D-3D correlation
API programming,CustomCommands
Line Locker
Smart LISUP
Update OutOfDate Objects
Nozzle Manipulation
Smart Clash Review
Structural Wizards…
"Automation is the use of machines, control
systems and information technologies to optimize
productivity and quality in the production of goods
and delivery of services…"
Walter Berger | Linde EngineeringMarch 07, 2018
9
4. Customization, automation, interfaces
General Interfaces
EV: 23*7 + 25 (LKCA-coop)= 186 * 87 = 16182
PV: Pip 8 + EQP 18 + sup 5 = 31 * 7 * 87 = 18879
AC: ca. 230 std * 87 = 20010
DELIVERABLESConceptual
Design
SmartPlant
Reference Data
(MARIAN)
Smart3D
Reports (BOM)
Review Data Set
Isometric/PCF
SmartPlant
P&ID
Pipe Specs &
Catalog (.XLS)
Pipeline Data
INPUT
3D REFERENCE
PDS, PDMS, TEKLA, …
Plotplan
(.DGN)
.DGN
.IFC
.STP
.SAT
….CORRELATION
INTERFACE
Drawings
SP Foundation
PSA -
CAESAR IIBOM-Database
SP Review
REFERENCE 3D
INTERFACE
MTO transfer
MTO transfer
IsoRelease
Management
Walter Berger | Linde EngineeringMarch 07, 2018
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4. Customization, automation, interfaces
Symbols and catalog development
Symbols: Supports, Equipment, Civil, E&I and otherdisciplines
Catalog
Piping Specs & Parts, Instruments, Specialities
Linde specific Spec data in other disciplines
Productivity tools, e. g. implementation of complex pipingnozzle assemblies
Walter Berger | Linde EngineeringMarch 07, 2018
11
4. Customization, automation, interfaces
Drawings & Reports configuration
• Solutions• SEED
• Project• Standard
investigate deliver
improveconsolidate
Walter Berger | Linde EngineeringMarch 07, 2018
12
4. Customization, automation, interfaces
Custom Command Programming
Smart LISUP Iso Management Update OutOfDate
Nozzle Manipulation Smart Clash Review Structural Wizards
Walter Berger | Linde EngineeringMarch 07, 2018
13
4. Customization, automation, interfaces
Further interface investigations
Interface to EQP specifications Interface to COMOS P&ID Construction Status integration
Walter Berger | Linde Engineering
COMOS
PID
Data
buffer
EQP
Specification
Data
buffer
Procurement &
Construction
Data
Data
buffer
Pipe DN 300
Modeled: 8040 mm
Ordered: 12000 mm
Price: xxx €
Delivery time: 1,5 Months
Construction Status: …
March 07, 2018
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5. Visualization approaches
3D Model visualization in SP Review (classic)
Walter Berger | Linde EngineeringMarch 07, 2018
15
5. Visualization approaches
"VolksViewer" - make the 3D model available to all
Make a lean 3D model available to everyone via an easy-to-use tool … and connect data to it!
Today, engineering departments outside of the plant design group have limited access to the 3D model:
▪ Equipment design
-> accessibility of a pump
▪ Instrumentation
-> where are the transmitters?
▪ Systems engineering
-> pipe lengths for pressure drop
▪ Material management
-> Locate parts having delayed
shipment
▪ Construction site
-> 3D view of isometric
Walter Berger | Linde EngineeringMarch 07, 2018
16
5. Visualization approaches
3D Print experiences
Motivation
▪ Customer focus: prestigious and haptic representation of a plant
▪ LeadIng. spirit: innovative approach into a new direction
Challenges
▪ Limited experience both at LINDE and provider side
▪ Cooperation with external partner with print experience and capacity for plants
▪ Evaluation of the most effective and manageable 3D data format
▪ Best practise workflow for the preparation, conversion and delivery of the 3D data
▪ Limitations of the 3D printers in terms of plot size and minimum object thickness
Walter Berger | Linde EngineeringMarch 07, 2018
17
5. Visualization approaches
3D Print experiences
Walter Berger | Linde Engineering
General work flow to obtain a 3D print of a plant -
in cooperation with a 3D print provider
1. Export MicroStation 3D DGN from S3D per discipline (Equipment, Piping,
Structural, Supports, Civil, E+I, …)
2. Clean-up of the DGN files
3. Conversion of the MicroStation V7 files to MicroStation V8i
4. Export STL data from MicroStation V8i (proper scaling)
5. Evaluation of the STL data with provided tools
6. Delivery of the data to the 3D print provider
–> inspection and preparation
7. 3D print and delivery
March 07, 2018
18
5. Visualization approaches
3D Print experiences
Walter Berger | Linde EngineeringMarch 07, 2018
19
5. Visualization approaches
3D Plant Model in Augmented Reality (AR) - Holo Lense (HL)
Augmented Reality – Study Phase
Approach and requirements:
▪ Implemented Workflow for model transfer (max. 3 hours)
▪ Implemented basic Holo Lense functions
▪ Comparison standalone / streaming
▪ Visualization on none AR devices
▪ Visualization on additional HLs (leader + several followers)
▪ Robust implementation and stress testing
Walter Berger | Linde Engineering
SPR
Preparation Service
Tra
nsf
er
/
Str
ea
min
g
Linde E-Cloud
Local Users
March 07, 2018
20
5. Visualization approaches
3D Plant Model in Virtual Reality
Virtual Reality re-defines Plant Engineering!
▪ Linde has adapted the VR technology for the plant engineering, making use of
the extremely detailed 3D CAD data.
➢ Be immersed in the 3D world of the plant and its surroundings and visualize
design changes during the planning phase!
➢ Experience the plant instead of looking at a picture!
▪ Users can put on a VR headset and use a hand-held controller to explore the
plant, e. g. the module’s platforms and study its valves and compressors
from every angle.
▪ Even step inside process components such as heat exchangers and coldboxes –
something that would not be possible in real life.
▪ In a different mode, users can shrink the entire plant to the size of a human
being. They can then view the plant from the outside or walk into it,
bend down and look into all levels.
Walter Berger | Linde EngineeringMarch 07, 2018
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5. Visualization approaches
3D Plant Model in Virtual Reality -> general data conversion approach
Walter Berger | Linde Engineering
Smart3D
data extraction
3D raw data
data preparation
Basic VR model
data enrichment, interfaces, photorealism
Interactive VR model
March 07, 2018
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6. Summary and Perspective
▪ Best in class deployment of Smart3D is mandatory for further
visualization approaches
Preparation of high quality data, automation and data integration
▪ People change management and workflow adaptions
▪ Digital backbone
▪ Further enrichment of the 3D data
▪ Hardware and GC
▪ Direct extraction of intelligent VR data (.FBX) from S3D and/or
from SP Review is required!
▪ VR/AR as in-built functionality in SP Review!
Walter Berger | Linde EngineeringMarch 07, 2018
Key prerequisites
Demands
24
▪ The key to new visualization developments is to look beyond known means:
▪ Central VR team to accelerate ideas, that create value of data that we
already have.
▪ Use of technology, which was initially built for computer games.
▪ Approach ideas completely out of the realm of typical plant engineering
technologies.
▪ Safe and effective training for plant operators!
The trainees, who will later operate the real plant can use the VR
application to prepare for their future tasks and get to know the process
units inside out.
▪ Delivery of additional VR based services to our customers.
6. Summary and Perspective
Walter Berger | Linde EngineeringMarch 07, 2018
Expertise
Perspective