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Aerothermal Design of Space Transportation Systems 1 Vorlesung Aerothermal Design of Space Transportation Systems Dr.-Ing. Ali Gülhan [email protected] DLR Köln

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Aerothermal Design of Space Transportation Systems 1

Vorlesung

Aerothermal Design of Space Transportation Systems

Dr.-Ing. Ali Gülhan [email protected]

DLR Köln

Ascent configurations Hypersonic vehicles Re-entry vehicles (lifting body)

Aeroassited orbital transfer vehicles (capsules)

Mach number: 0-7 Mach number: 0-12 Mach number: 28-0 Mach number: 35-0

Complex base flow interactions

Inlet unstart Strong non-equilibrium effects

Stron non-equilibrium effects

Unsteady flow phenomena

Shock wave boundary layer interaction on the inlet ramps

Shock wave boundary layer interaction on control surfaces

Radiative heating

Flow separation inside the nozzle and in the base

Effect of the combustion instability on the complete aerodynamics

Boundary layer transition and leading to strong aerothermal heating

Roughness induced transition and leading to strong aerothermal heating

SERN nozzle flow Boundary layer contamination due to ablation products

Flow Induced Problems of Space Transportation Vehicles

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Flow Induced Problems of Ascent Configurations

Instationary flow separation inside the nozzle at low altitudes and booster separation lead to strong side loads and buffeting effects [1,2]

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Flow Induced Problems of Ascent Configurations

At high altitudes the nozzle is underexpanded and the plume flow expansion leads to flow separation in the base and aerothermal loads [3]

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- Inlet flow and inlet unstart problem, - Shock/Shock and Schock/Boundary Layer Interaction, shock trains - Influence of the combustion on nozzle flow, i.e netto thrust

Flow Induced Problems of Hypersonic Vehicles

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- Aerthermal loads on the inlet ramp due to boundary layer transition - Influence of the combustion on nozzle flow, i.e netto thrust

Flow Induced Problems of Hypersonic Vehicles

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Flow Induced Problems of Re-entry Vehicles (Lifting Body)

- Gap and step heating - Severe aerothermal heating due to the boundary layer transition during re-entry

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- Aerothermal heating due to recombination reactions - Shock/Shock and Schock/Boundary Layer Interaction

Flow Induced Problems of Re-entry Vehicles (Lifting Body)

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- Strong non-equilibrium effects on aerothermal heating - Radiative heating and ist coupling with convective heating - Roughness induced transition with enhanced aerothermal heating - Dynamic stability problems of the capsule in particular in transonic regime

Flow Induced Problems of Re-entry Vehicles (Capsules)

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ESA MarsExpress Mission

Start 2. June 2003

Launcher Soyuz/Fregat

Total mass 1200 kg

Propellant mass 428 kg

Orbiter mass 113 kg

Lander mass 60

Arrival at Mars 25. December’03

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Critical Flight Phases Launch, Entry, Descent and Landing

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Flight Experiment

Numerics Ground Testing Aerothermal Design of Space Transportation Systems 12

Content /1

• Flow induced problems of space vehicles ⇒ Space transportation missions and vehicles ⇒ Atmospheric properties of different atmospheres ⇒ Flow regimes

• Flow regimes ⇒ Flow regimes depending on the Mach number, Reynolds number and Knudsen number

• Methods of preliminary spacecraft design ⇒ Prandtl-Meyer Expansion und Isentropic Compression ⇒ Newtonian Flow ⇒ Tangent Wedge Method ⇒ Tangent Cone Method ⇒ Shock Expansion Method ⇒ Method of Characteristics

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Content /2

• Effects of viscous hypersonic flows on spacecraft design ⇒Boundary Layer Flow ⇒Main Properties of Viscous Flow ⇒Strong and weak viscous interaction

• Effects of boundary layer transition on spacecraft design ⇒Methods to Predict Boundary Layer Transition ⇒Aerothermodynamic Effects caused by Boundary Layer Transition ⇒Methods to mitigate boundary layer transition effects

• Effects of strong interaction phenomena on spacecraft design ⇒Flow Separation ⇒Shock-Shock Interaction ⇒Shock-Boundary-Layer Interaction ⇒Examples from Space Transportation Mission

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Content /3 • High Enthalpy Flow

⇒Dissociation and Recombination Effects ⇒Thermal und Chemical Non-equilibrium ⇒Surface Catalytic Recombination

• Thermal Protection Systems ⇒ CMC materials ⇒ Ablation materials

• Fluid-Structure-Interaction during hypersonic flight

⇒Thermal interaction ⇒Structural interaction

• Spectroscopic methods to characterize high enthalpy flows

⇒ Flow characterization ⇒ Material characterization

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Content /4

• Aerodynamic stability of spacecraft ⇒Basics of aerodynamic stability ⇒Methods to determine aerdynamic stability

• Health monitoring of spacecraft

⇒Instrumentation ⇒Thermalmanagement ⇒Plasma flow control

• Simulation Tools ⇒ Numerical tools ⇒ Ground testing facilities

(including visit of facilities at DLR Cologne) • Design and Performing Hypersonic Flight Experiments

⇒ Design of hypersonic flight experiments ⇒ Critical aspects of hypersonic flight experiments ⇒ Post flight analysis

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