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FT FILTERS Vredo Slicing Filters New Series! Slurry Tankers Quality Pays Dividends Manure Separators Biogas Plants

Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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Page 1: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

FT FILTERSVredo Slicing FiltersNew

Series!

S l u r r y T a n k e r s

Quality Pays Dividends

M a n u r e S e p a r a t o r s B i o g a s P l a n t s

Page 2: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

2

Vredo is a leading manufacturer of agricultural equipment. Vredo’s regular pro-duction produces mainly four product lines: Overseeders, Slicing Filters, Slurry Injectors and Self-Propelled Vehi-cles. All these product lines are developed and produced fully in-house. To this end, Vredo is equipped with state of the art production equipment. Vredo sells and distributes her products directly and through a carefully selected distribution network both nationally and internationally.

The beginnings of the company go back to 1947. At that time Mr. B de Vree, a farmer’s son, started an agricultural contractors business. The activities were diverse and machines where often adapted to the specific demands of the heavy clay soils of the local Betuwe area.The adaption of existing machinery changed slowly in the course of time into the development of new machines. The agricultural contracting business changed therefore more and more into an engineering company and later into a fully-fled-ged factory. In 1976 de Vree introduced a completely self-developed machine, it was the Vredo Overseeder. At the end of the 80’s the same double disc principal was used for the development of the unique Vredo Slurry Injectors.In 1989 Vredo mounted a slurry tank on top of a Horsch three wheel self-propelled flotation vehicle. This was Vredo’s first foray into working with self-propelled vehi-cles. Since 1994 Vredo has, entirely in-house, engineered and produced more than 400 self-propelled vehicles.Vredo has set itself the objective to contribute to the further development of the industry with her products. It’s important to Vredo that all parties concerned, including partners and customers can obtain good financial results by using Vredo products.

IN-HOUSE DEVELOPMENT

History

Page 3: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

3

IN-HOUSE DEVELOPMENT 2

EFFICIENT AND EFFECTIVE 4

SLICING FILTER MODELS 5

SIMPLICITY IS THE KEY 6

BIOGAS APPLICATION 7

SEPARATORS APPLICATION 8

SLURRYTANKERS APPLICATION 9

DIMENSIONS - ELECTRIC 10

DIMENSIONS - HYDRAULIC 11

SPECIFICATIONS 12

COLOPHON 12

PUMP ACTION

LOW RESISTANCE

LOW REQUIRED INPUT POWER

EXCELLENT FLOW RATE

CONTACTLESS SLICING

MINIMAL WEAR AND TEAR

CONTENTS

Page 4: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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Step 1:The inline slicing filter is installed inline with the flow. Because the slicing rotor rotates in the same direction as the fluid the filter itself creates a pump effect which increase the throughput.

Step 2:The filter housing contains the slicing rotor and counter block as well as ample room for a good flow capacity storage area for filtered-out waste. For a proper slicing operation the storage place needs to be filled up with mate-rial. The storage area can be emptied easily by opening the cleaning hatch

Step 3:Owing to the special design of slicing rotor and counter block a slicing movement is created which draws in the sliced material. Hereby the slicing rotor cannot be blocked. The unsliced objects like stones and pieces of metals are separated in the storage area.

Stap 4:The slicing rotor rotates past the counter block without making contact. All floating and sus-pended particules in the liquid, like hair, wood, bones, plants , silage or grass are sliced into small parts. Thanks to the fine aligement of the slicing rotor and counter block the filter is able to use a minimum of power and suffers little wear and tear.

The Vredo inline slicing filters play an important role in increasing the efficiency of your installation to separate out heavy parts, slicing silage and plant residues. This makes the flow more homogeneous and ensures a more efficient use of your installation.

EFFICIENT AND EFFECTIVE

As with almost every model of filter the con-tinuous flow can be discharged into two one of directions. This incre-ases the installation options.

1. Through the rear

2. Through the underside

Page 5: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

5

SLICING FILTER MODELS

FT 2200• Electrically driven • Hydraulically driven• Max. 2.000 ltr/min• 6” connector• Manual hatch opening

FT 3200• Electrically driven • Hydraulically driven• Max. 4.000 ltr/min• 6” connector• Manual hatch opening

FT 5200• Hydraulically driven• Max. 10.000 ltr/min• 8” connector• mechanical waste removal

FT 4200• Electrically driven • Hydraulically driven• Max. 6.000 ltr/min• 8” connectot• Manual hatch opening

FT 6200• Hydraulically driven• Max. 12.000 ltr/min• 10” connector• Mechanical waste removal

Page 6: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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SIMPLICITY IS THE KEYHOUSING: The filter housing is made from hot

dip galvanized steel to ensure a long lifespan and is at the same time storage area for the non-sliceable parts. For periodically emptying the storage area a cleaning hatch is part of the filter. It can be opened

manually as well as hydraulically.

SLICING ROTOR: The slicing rotor in combination with the counter block creates a slicing movement which draws the material in. Thanks to this this unique concept the cutting operation is much improved and reduces system blockages. The slicing rotor is manufacured from hardened

steel which ensures a long operating life.

ROTOR AXLE: The hexagonal shaft is easily by unscrewing the mounting plate removeable. This makes maintenance quick and easy.

COUNTERBLOCK: The counterblock is built-up from a basis frame with separately changeable counter knives made from hardened steel. Depen-ding of the chosen model the slicing filter can be equipped two grades of filter mesh.

DRIVE: The slicing filter can be driven with either an electric or hydraulic motor. The hydraulic versions have two options for the hydraulic motor, either left-handend or right-handed. the nominal power consumption is ± 2-3 KW.

Easy maintenance The goal of maintenance for machines and installations is to prevent down-time and to maintain functionality. Maintenance is often seen as over ons and time-consuming, but necessary. One of Vredo’s aspirations is to add value to the industry by lowering the total cost of ownership, for which reason we have improved the sustainability of our wearing parts for the slicing filter. To maintain slicing functionality Vredo has designd the construction in such a way that the wearingparts can be easily changed in order to limit down-time.

• The counter blocks and slicing rotors are made from hardened steel • The knives on the counter block can be changed separately• The slicing rotors can be changed easily because the rotor axle can be simply taken out.

Page 7: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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BIOGAS APPLICATION

Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas is produced by anaerobic digestion with anaerobic bacteria or fermentation of biodegradable materials such as manure, sewage, municipal waste, green waste, plant material, and crops. Biogas comprises primarily of methane and carbon dioxide . The residual product of a biogas plant is digestate, which is a fluid containing much nutrients. At most biogas plants the methane produces is used for electrical power.

Vredo inline slicing filter for biogas plants When a Vredo inline slicing filter is used as part of a biogas plant increased relia-bility and enhanced performance will be the result. It’s important for a viable biogas operation to have a continuous feed flow without any obstructions. When properly sliced biomass is fed into the plant the gas production rises considerably and the agitation system is relieved of excessive load.

Page 8: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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SEPARATOR APPLICATION

A strategic choice A way to meet the increasing emission standards and prevent possible expensive discharge cost is to separate slurry into stackable solid fraction and liquid fraction. Manure separation is therefore a strategic choice. It enables you to be more efficient with your slurry. The Vredo inline slicing filter slices silage and separate out stones and such like into

the storage area which can be cleaned via the cleaning hatch. By using the Vredo slicing filter in your separator installation failure and down-time will be prevented.

Page 9: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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SLURRYTANKERS APPLICATION

Proved in the real worldFor years the Vredo inline Slicing Filter has been used on self-propelled vehicles and slurry tankers. In these mobile application, the Vredo slicing filter has repeatedly proven itself.

The Vredo Slicing Filter protects the pump against excessive wear and tear and prevents obstruction of the slurry distributor. This means increased capacity and less down-time. The Vredo inline slicing filter raises the comfort perception in the field, because there is hardly any possibility for blockages to be cleared.

Therefore don’t take any risks: Improve your capacity and save time and money by using the Vredo slicing filters on your slurry tanker or self-propelled vehicle.

Page 10: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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DIMENSIONS – ELECTRIC MODELS

FT2200 FT3200 FT4200L 836.8 820.5 940.5B 484 524.2 626.2H 599.5 610.5 610.5A 100 105.1 156.1C 150 150 180

D* 6” 6” 8”E 315 240.2 244F 98 98 106G 25 25 25I 345 345 332.5J 120.5 120.5 120.5K - 235 267M 170 210.2 312.2N 234.5 234.5 234.5

Dimensions in mm unless otherwise stated * FT2200 has no 2nd outlet on the side

SIDE VIEW TOP VIEW

REAR VIEW

OUTLETINLET

OUTLET(RECOMMENDED)

Page 11: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

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DIMENSIONS – HYDRAULIC MODELS

FT2200 FT3200 FT4200 FT5200 FT6200L 483.8 442.5 587.5 616.1 616.1B 464.1 504.3 606.3 722.2 863.4H 539 535 535 609 609A 100 105.1 156.1 219.9 287.5C 150 150 180 180 *D 6” 6” 8” 8” 10” **E 315 240.2 244 244 273.5F 98 98 106 106 106G 25 25 25 25 25I 345 345 332.5 332.5 332.5J 60 45 45 74 74K - 235 267 267 267M 170 210.2 312.2 439.8 575N 179.2 197.2 197.2 197.2 197.2

Dimensions in mm unless otherwise stated * Divergent dimension ** Side has 8” connector

SIDE VIEW

INLET

OUTLET(RECOMMENDED)

OUTLET

TOP VIEW

REAR VIEW

Page 12: Vredo Slicing Filters FT FILTERS · 2015-07-27 · BIOGAS APPLICATION Biogas typically refers to a gas produced by the breakdown of organic matter in the absence of oxygen. Biogas

Dealer stamp/stempel/stempel

SPECIFICATIONSModel FT 2200 FT 3200 FT 4200 FT 5200 FT 6200

Type Hydraulic Electric Hydraulic Electric Hydraulic Electric Hydraulic Electric

Nom. capacity

M3/hr 120 120 180 180 240 240 480 600

L/min 2000 2000 3000 3000 4000 4000 8000 10000

Max. capacity

M3/hr 120 120 240 240 360 360 600 720

L/min 2000 2000 4000 4000 6000 6000 10000 12000

Filtermesh

Coarse 30,8 30,8* 30,8 30,8* 30,8 30,8* 30,8 30,8

Fine 17,4* 17,4 17,4* 17,4 17,4* 17,4 - -

Connector

Hydraulic 55, 180 - 55, 180 - 55, 180 - 55, 180 55, 180

Electrical - 380-400/10 - 380-400/10 - 380-400/10 - -

Rotor revolutions

N/min 440 400 440 400 440 400 440 440

Cleaning

Method Manually Manually Manually Manually Manually Manually Hydraulically Hydraulically

Door opening Right Right Right Right Right Right Upwards Upwards

Motor

Location L or R Right L or R Right L or R Right L or R L or R

Nom. power 2 2 2 2 2 2 3 3

Outlet

Connection size 6" 6" 6" 6" 8" 8" 8" 10"

Position Side SideUnderneath/

rearUnderneath/

rearUnderneath/

rearUnderneath/

rearUnderneath/

rearUnderneath

Vredo Dodewaard BV reserves the right to change specification and design of products described in this literature without notice.* Available on request

ColophonPublished by:

Vredo Dodewaard BVWelysestraat 25a6669 DJ DODEWAARDThe Netherlands

T: +31 488 411254E: [email protected]: www.vredo.com

Copyright © 2013 Vredo Dodewaard BV. All rights reserved. All product information is correct at time of printing.

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