Vulcanic Fluids Heating 0706

7/25/2019 Vulcanic Fluids Heating 0706

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3/40Website : http://www.vulcanic.com E-mail : [email protected]

Screw plug immersion heaterswith adjustable thermostat

Round flangeimmersion heaters

VULCALOY flange

immersion heaters

High-output flange

immersion heaters

Vertical immersion

heaters

Screw plug immersion heaters

with removable heating elements

Ceramic core elements

PTFE Tank bottom

heaters

Drum heaters

Screw plug immersion

heaters

FLUIDS HEATING

Fluid circulation heaters



11IMMERSION HEATERS

An immersion heater is designed to heat a liquid directly. The

heating elements are in directly contact with the liquid to beheated.The main risks may exist if the wrong immersion heater is cho-sen are :- heating time too long: power too low.

Electric immersion heaters are especially suitable for heating fluids via natural or forced convection . They are mainly used for water heaters, heatingtanks and for fluid circulation heaters.Depending on the application, they exist in different materials.Their layout of heating elements allows an optimum heat exchange.

To heat a volume V (solid, liquid or gas) in a given time T(without state modification).

V : Volume in liter or dm3

Units to be known

r : Density en kg/dm3

V x r : Mass to be heated in kg

t1 : Initial temprature in C

t2 : Final temprature in C

Cp : Specific heat kcal/kg.C

T : Heating time in hours.

T = H2 - H1

Heating time

V V

H1 H2

t1(C)

t2(C)

APPLICATIONS :

ADVICE FOR CHOOSING YOUR HEATER- heating time too short: oversized electrical installation.- destruction of the fluid to be heated : the fluid does not tolerate

the power given off by the immersion heater: it burns.- destruction of the immersion heater: the immersion heater will

not withstand the fluid to be heated ; it is affected by severe corrosion.

Type of heating element Liquid to be heated.removable heater Unpressurised open tank,

or tank with manhole.Screw plug heater Unpressurised container orTank bottom heater pressure vessel up to 15 bar

Circulating liquid heater.Flange heater Unpressurised container or

pressure vessel up to 50 bar andhigher.Circulating liquid heater.

Flange heaters are easier to dismantle than screw plug heaters;we recommend their use when dismantling occurs frequently(e.g for cleaning).The real maximum pressure depends on the nominal pressureof the flange according to the standard EN 1092 1 and dependson the operating temperature.When they are installed on a tankor a vessel which complies with PED 97/23/EC, these immersionheaters may be used up to category of risk I.

In order to find the right heating element, the following parame-ters should be considered :- what liquid is to be heated (water, oil, acid, alkali, etc).- volume of liquid to be heated.- start temperature (before heating).- desired target temperature.

- desired heating time.- thermal losses in the tank or container.

- method of fixing the immersion heater (removable, screwed,flanged, etc).

- available space.On the basis of this information you can :- determine the right power (use equation below).- select the right material for the heater.

- check the maximum load .

IMMERSION HEATER : REMOVABLE, SCREWPLUG OR FLANGE HEATER ?

REPLACING A DEFECTIVE IMMERSION HEATER

If an old immersion heater needs replacing, please write downeverything from its label and send this information to us.If the key information is no longer legible, tell us the shape,length, method of fixing, type of power supply, voltage, and liquidto be heated. We will be able to recommend a comparable prod-uct.

- On edge of open tank : removable horizontal or vertical.

- On threaded tapping: screwed on threading 1.5, 2, 2.5, M45 ,M77

- On flanged tapping: On ND 80 to ND 600 flange.

DEFINING THE RIGHT FIXING FEATURE

ESTIMATION OF THE POWER (depending on the fluid to be heated)

1,2 : safety factor taking into account the tolerances on voltage

upply and ohmic value of the heating element.

Result : P = Power to be installed in kW

P = V x x Cp x (t2 - t1) x 1,2 860 x T

DEFINING A SUITABLE IMMERSION HEATER



2 IMMERSION HEATERS

Br

azed

W

elded

Lo

ad(w/cm2)

Steel

Galvanisedsteel

Nickel-platedcopper

StainlesssteelAISI321

StainlesssteelAISI316L

VLY/AISI904L

Pyrex

Te

flon

Incoloy800

Incoloy825

Hydrochloric acid N N N N N N O OFluoric acid



13SCREW PLUG IMMERSION HEATERS

PINS DIAMETER

6,5- 6,8- 8 ,0 - 8 ,5 -10,2- 16(mm)

SAFETY DEVICES

ThermostatThermocouple

PT 100

CONSTRUCTION

Welded - Brazed

SCREW PLUG

M45- M77 - 11/4- 11/2 - 2 - 2 1/2 SURFACE LOAD

upto 16W/cm2

TUBE MATERIAL

Carbon Steel Stainless steel

AISI 316 L /Din 1.4404AISI 321/Din1.4541

AISI 904 l/Din1.4539Incoloy 825/800 Copper

LENGTH

up to3 000m

THERMOWELLStainless steel AISI 316

SCREW PLUG MATERIALCarbon Steel Stainless steel

AISI316 L/Din 14404 -AISI304 L / Din 14306

Brass

Made of 2 U-shaped heating ele-ments, brased on a screw plug withWP+ seal

Terminals : loop clamptypeVoltage 230 V 1P

19

VVV

*NHTL67

41,9 Screw in thread (1''1/4)

22 max 2 cross-set

heating elements

- 15+ 0

VVVVVVV

VVV

VVV

*Non-Heating

11/4 SCREW PLUG IMMERSION HEATERS WITHOUT ELECTRICAL BOX

AISI 321/Din1.4541 stainless steeltube, 2 circuitsin single pin

6,8 load 5 W/cm2. welded nickel plated steel screw plug.

P/N.Power TL NH Weight

+5 - 10% (mm) (mm) (kg)2041-01 750 W 205 30 0,72041-02 1000 W 250 30 0,82041-03 1500W 400 30 0,9

P/NPower TL NH Weight

+5 - 10% (mm) (mm) (kg)2041-04 2000 W 500 30 12041-05 3000 W 750 30 1,1

Made of 3 U-shaped heating ele-ments brazed on a screw plug withWP+ sealTerminals : loop clamptypeVoltage : 230/400 V 3P.

19

VVV

NH*TL72

47,8 BSPP (1''1/2)

42 max

- 15+ 0

*Non-Heating

Scoured copper tube, brazed brass screw plug ,load 8 W/cm2, 3 single 8 heating elements.


+5 -10% (mm) (mm) (kg)2045-51 2000 W 215 30 0,92045-52 3000 W 300 30 12045-53 1500 W 175 30 0,92045-54 4500 W 425 30 1,22045-55 6000 W 550 30 1,4


AISI 316L/DIN 1.4404 stainless steel tube scouredand passivated, brazed protected-steel screw plug,load 4 W/cm2, 3 single 10,2 heating elements.


+5 -10% (mm) (mm) (kg)2045-41 1000 W 180 30 12045-42 2000 W 320 30 1,22045-43 3000 W 450 30 1,52045-44 4500 W 660 30 22045-45 6000 W 860 30 2,5

Oiled steel tube, brazed protected-steel screwplug , load 2 W/cm2, 3 single 10,2 heating ele-ments.


+5 -10% (mm) (mm) (kg)2045-31 1000 W 315 30 1,52045-32 1500 W 450 30 1,72045-33 2000 W 590 30 22045-34 3000 W 860 30 2,7

Oil up to 110C Softened or treated water up to 110C Water up to 110C

Softened or treated water up to 110C Softened or treated water up to 110C

AISI 321/Din1.4541 stainless steel tube, 2 circuits in single pin 6,8 load 5 W/cm2. welded nickel plated steel screw plug.

Voltage :230 V 1 P

400 V 3 P

All voltage available onrequest up to 750 V

CONNECTIONSThreaded rod

M4orM6 for 8M5 for 8,5

M5or M6for10,2

M6 for 16Spade terminal

Clamping screwCopper lead

Nickel lead

Isolation and mechanical strength isaccording to

NFC 79620 / DIN VDE 0700-1standard



4 11/2 SCREW PLUGIMMERSION HEATERS


Made of U-shaped heating elements soldered on ascrew plug with waterproof sealing.Threaded terminals : M 4.Pins diameter : 8 mm.

Type CEM AISI 316L / Din1.4404 stainless steeltube, welded stainless steel screw plug.

P/N.Power voltage Load TL NH Weight

+5 -10% (V) (W/cm2) (mm) (mm) (kg)2114-22 *750 W 230 1P 4 230 40 0,72114-23 3000 W 230 1P 10 230 40 0,72114-24 4500 W 230/400 11 330 40 0,92114-25 6000 W 230/400 11 430 40 1,12114-26 7500 W 230/400 10 600 40 1,32114-27 9000 W 230/400 9 750 40 1,5

Type CEC AISI 321 / Din1.4541 stainless steeltube, brazed brass screw plug.


+5 -10% (V) (W/cm2) (mm) (mm) (kg)2114-10 2000 W 230 1P 10 170 40 0,62114-11 3000 W 230 1P 10 230 40 0,72114-12 4500 W 230/400 10 330 40 0,92114-13 6000 W 230/400 10 430 40 1,12114-14 7500 W 230/400 9 600 40 1,32114-15 9000 W 230/400 9 750 40 1,5

Type CES AISI 321 / Din1.4541 stainless steeltube, welded steel screw plug.


+5 -10% (V) (W/cm2) (mm) (mm) (kg)2114-01 1000 W 230 1P 2 370 40 0,82114-02 1500 W 230 1P 2 540 40 1,22114-03 2000 W 230 1P 2 700 40 1,32114-04 3000 W 230 1P 2 1040 40 1,6

Non moving oil up to 95C Circuit water up to 95C Aggressive fluid* or deionized water up to 95C

Type CEMI Incoloy 825 / Din2.4858 stainless steeltube, welded stainless steel screw plug..


+5 -10% (V) (W/cm2) (mm) (mm) (kg)2114-28 3000 W 230 1P 6 380 40 1,02114-29 4500 W 230 1P 7 470 40 1,22114-30 6000 W 230/400 10 470 40 1,22114-31 7500 W 230/400 10 600 40 1,32114-32 9000 W 230/400 10 690 40 1,35

Type CEI Incoloy 825 / Din2.4858 stainless steeltube, brazed brass screw plug.



Type CEs AISI 321 / Din1.4541 stainless steeltube, brazed brass screw plug..


+5 -10% (V) (W/cm2)(mm) (mm) (kg)2114-06 2000 W 230 1P 5 300 40 0,82114-07 3000 W 230 1P 5 480 40 1,22114-08 4500 W 230/400 5 670 40 1,32114-09 6000 W 230/400 5 960 40 1,8

Flowing oil 2 m/s up to 95C Domestic water up to 95C Liquids with chloride content up to 95C

(e.g salt water)

11/2 SCREW PLUG IMMERSION HEATERS WITH ELECTRICAL BOX

Made of U-shaped heating elements soldered on ascrew plug with waterproof sealing.Electrical box in polyamide.Screwed cable gland.Pins diameter : 8 mm.Protection class IP 54.

VVV

VVV

VVV

VVV

40

NH*TL60 8 +- 20

85

thermowell

15 47,8 1"1/2 BSPPGlands ISO 20bis

*Non-Heating length

Circuit water up to 95CFlowing oil 2 m/s up to 95C

Type CRI Incoloy 825 / Din2.4858 stainless steeltube , special welded insulation inside a brassscrew plug.


+5 -10% (V) (W/cm2) (mm) (mm) (kg)2115-35 2000 W 230 1P 6 470 100 2,0

2115-36 3000 W 230 1P 7 380 100 1,72115-37 4500 W 230/400 8 470 100 2,02115-38 6000 W 230/400 11 470 100 2,02115-39 7500 W 230/400 10 600 100 2,12115-40 9000 W 230/400 10 690 100 2,2

Circuit water up to 95C for enamelled tank



+5 -10% (V) (W/cm2) (mm) (mm) (kg)

2115-01 1000 W 230 1P 2 370 40 1,52115-02 1500 W 230 1P 2 540 40 2,02115-03 2000 W 230 1P 2 700 40 2,22115-04 3000 W 230 1P 2 1040 40 2,4

Non moving oil up to 95C



+5 -10% (V) (W/cm2)(mm) (mm) (kg)2115-06 2000 W 230 1P 5 300 40 1,5

2115-07 3000 W 230 1P 5 480 40 22115-08 4500 W 230/400 5 670 40 2,22115-09 6000 W 230/400 5 960 40 2,5



+5 -10% (V) (W/cm2) (mm) (mm) (kg)2115-10 2000 W 230 1P 10 170 40 1,2

2115-11 3000 W 230 1P 10 230 40 1,42115-12 4500 W 230/400 10 330 40 1,62115-13 6000 W 230/400 10 430 40 1,72115-14 7500 W 230/400 9 600 40 2,12115-15 9000 W 230/400 9 750 40 2,3

G1"1/2

158

NH Thermowell

40

TL


8/40

1511/2 SCREW PLUGIMMERSION HEATERS

Type CEM AISI 316L / Din1.4404 stainless steeltube , welded stainless steel screw plug.


+5 -10% (V) (W/cm2) (mm) (mm) (kg)2115-22 *750 W 230 1P 4 230 40 1,42115-23 3000 W 230 1P 10 230 40 1,42115-24 4500 W 230/400 11 330 40 1,62115-25 6000 W 230/400 11 430 40 1,82115-26 7500 W 230/400 10 600 40 2,12115-27 9000 W 230/400 9 750 40 2,3

Aggressive fluid* or deionized water up to 95C

Type CEMI Incoloy 825 / Din2.4858 stainless steeltube , welded stainless steel screw plug..


+5 -10% (V) (W/cm2) (mm) (mm) (kg)2115-28 3000 W 230 1P 6 380 40 1,72115-29 4500 W 230 1P 7 470 40 2,02115-30 6000 W 230/400 10 470 40 2,02115-31 7500 W 230/400 10 600 40 2,12115-32 9000 W 230/400 10 690 40 2,2

Domestic water up to 95C Liquids with chloride content up to 95C(e.g salt water)

11/2 SCREW PLUG IMMERSION HEATERS WITH ELECTRICAL BOX

AND ADJUSTABLE THERMOSTAT

Made of U-shaped heating elements solderedon a screw plug with waterproof sealingElectrical box in polyamide

Screwed cable glandPins diameter : 8 mmProtection class IP 44, external offset X=6Protection class IP 54, internal offset X=7Built-in single-pole temperature thermostatfrom 0 up to 100C, 16A/250V 1P

VVV

VVV

VVV

VVV

40

*NHTL120 8 +- 20

85

Thermowell

15 47,8 1"1/2 BSPPGlands ISO 20bis

*Non-Heating length

Type CEI Incoloy 825 / Din2.4858 stainless steeltube , brazed brass screw plug.





+5 -10% (V) (W/cm2) (mm) (mm) (kg)

211X-22 750 W 230 1P 4 230 40 1,1211X-23 3000 W 230 1P 10 230 40 1,1211X-24 4500 W 400 3P 11 330 40 1,2211X-25 6000 W 400 3P 11 430 40 1,4211X-26 7500 W 400 3P 10 600 40 1,7211X-27 9000 W 400 3P 9 750 40 1,9



+5 -10% (V) (W/cm2) (mm) (mm) (kg)




+5 -10% (V) (W/cm2) (mm) (mm) (kg)

211X-01 1000 W 230 1P 2 370 40 1,2211X-02 1500 W 230 1P 2 540 40 1,5211X-03 2000 W 230 1P 2 700 40 1,7211X-04 3000 W 230 1P 2 1040 40 2,1

Non moving oil up to 95C Circuit water up to 95C Aggressive-fluid and deionized water up to 95C

Type CEMI Incoloy 825 / Din2.4858 stainless steeltube ,welded stainless steel screw plug.


+5 -10% (V) (W/cm2) (mm) (mm) (kg)

211X-28 3000 W 230 1P 6 380 40 1,3211X-29 4500 W 230 1P 7 470 40 1,5211X-30 6000 W 400 3P 10 470 40 1,5211X-31 7500 W 400 3P 10 600 40 1,7211X-32 9000 W 400 3P 10 690 40 1,8



+5 -10% (V) (W/cm2) (mm) (mm) (kg)




+5 -10% (V) (W/cm2)(mm) (mm) (kg)

211X-06 2000 W 230 1P 5 300 40 1,2211X-07 3000 W 230 1P 5 480 40 1,5211X-08 4500 W 400 3P 5 670 40 1,8211X-09 6000 W 400 3P 5 960 40 2,2

Flowing oil 2 m/s up to 95C Domestic water up to 95C Liquids with chloride content up to 95C(e.g salt water)

Website : http://www.vulcanic.com E-mail : [email protected]

Type CRI Incoloy 825 / Din2.4858 stainless steeltube , special welded isolation inside a brassscrew plug.


+5 -10% (V) (W/cm2) (mm) (mm) (kg)






11/2 SCREW PLUG IMMERSION HEATERS WITH TRIPLE POLE

THERMOSTAT AND LIMITER.

Made of U-shaped heating elements soldered on ascrew plug with waterproof sealing.Electrical box in polyamide.

Screwed cable gland.Pins diameter : 8 mm.Built-in triple-pole temperature thermostat ( 30-85C)and limiter (110C).Protection class IP 44(a) external offset X=8Protection class IP 54 (i) internal offset X=9

VVV

VVV

VVVVVV

40

NH*

TL142 8 +- 20

116

Thermowell

15 47,8 1"1/2 BSPPGland ISO 20 bis

*Non-Heating length



+5 -10% (V) (W/cm2) (mm) (mm) (kg)211X-22 750 W 230 1P 4 230 40 1,3211X-23 3000 W 230 1P 10 230 40 1,3211X-24 4500 W 400 3P 11 330 40 1,4211X-25 6000 W 400 3P 11 430 40 1,7211X-26 7500 W 400 3P 10 600 40 1,9211X-27 9000 W 400 3P 9 750 40 2,3






+5 -10% (V) (W/cm2) (mm) (mm) (kg)211X-01 1000 W 230 1P 2 370 40 1,5211X-02 1500 W 230 1P 2 540 40 1,7211X-03 2000 W 230 1P 2 700 40 1,9211X-04 3000 W 230 1P 2 1040 40 2,4

Non moving oil up to 85C Circuit water up to 85C Aggressive-fluid* or deionized water up to 85C



+5 -10% (V) (W/cm2) (mm) (mm) (kg)211X-28 3000 W 230 1P 6 380 40 1,5211X-29 4500 W 230 1P 7 470 40 1,7211X-30 6000 W 400 3P 10 470 40 1,7211X-31 7500 W 400 3P 10 600 40 1,9211X-32 9000 W 400 3P 10 690 40 2,1






+5 -10% (V) (W/cm2)(mm) (mm) (kg)211X-06 2000 W 230 1P 5 300 40 1,5211X-07 3000 W 230 1P 5 480 40 1,7211X-08 4500 W 400 3P 5 670 40 2,1211X-09 6000 W 400 3P 5 960 40 2,5








17

Made of U-shaped heating elementswelded on a screw plug with waterproof sealing.Electrical box in aluminium.Screwed cable gland.Pins diameter : 8 mm.Built-in triple pole temperature thermostat (30/85C)and limiter (110C) .Protection class IP 66.

VVV

VVV

VVV

VVV

40

*NH

TL135 8 +- 20

150

Thermowell

15 47,8 1"1/2 BSPPGland ISO 20bis

*Non-Heating length

1 1/2 SCREW PLUG IMMERSION HEATERS WITH THERMOSTAT AND LIMITER



+5 -10% (V) (W/cm2) (mm) (mm) (kg)

2120-35 2000 W 230 1P 6 470 100 2,72120-36 3000 W 230 1P 7 380 100 2,52120-37 4500 W 400 3P 8 470 100 2,72120-38 6000 W 400 3P 11 470 100 2,72120-39 7500 W 400 3P 10 600 100 2,92120-40 9000 W 400 3P 10 690 100 3,0


P/N.Power Voltage Coupling CS A Tol* NH

+5 -10% (V) W/cm2 (mm)

2048-01 2000 W 230 1P parallel 6,2 250 -20/+0 502048-02 3000 W 230 1P parallel 9,4 250 -20/+0 502048-03 4500 W 400 3P star 11 350 -20/+0 1002048-04 6000 W 400 3P star 10,7 450 -20/+0 1002048-05 7500 W 400 3P star 10,4 550 -30/+0 1002048-06 9000 W 400 3P star 10,2 650 -30/+0 1002048-07 12000 W 400 3P delta 11,5 750 -30/+0 100


+5 -10% (V) W/cm2 (mm)


P/N. - 2048Adjustable thermostat from30C to 75C with manual reset

temperature limiter preset to98C



ADVICE about coupling

Main power supply 400V 3PStar coupling : 3 pinsEach heating element 230V 1PDelta coupling : the 3 pinsEach heating element 400V 1P

Single phase

Coupling for single phase =parallel

Plastic casing 90 x 90 mm

Flange in stainless steel

BSPP1"1/2

A

Gland ISO 20

< 42mm

108

1 1/2 SCREW PLUG IMMERSION HEATERS WITH TRIPLE POLE

THERMOSTAT AND LIMITER

11/2 SCREW PLUGIMMERSION HEATERS

Adjustable knob

Mainly designed for water and heating pumps.

Made of 3 U-shaped heating elements brazed on ascrew plug with waterproof sealing.

Electrical box in polyamide.Screwed cable gland ISO 20.Pins diameter : 8,5 mm in Incoloy 825/Din 2.4858.Built-in triple pole temperature thermostat and limiterwith adjustable knob.Protection class IP 44

Thermowell diameter 8,5 mm in Incoloy 825/Din 2.4858Delivered with a Klingersil seal 48 x 60 x 2.2 temperature range possibilities :- From 30C to 75C- From 30C to 80C




Made of U-shaped heating elementssoldered on a screw plug with waterproofsealing.Electrical box in aluminium.Pins diameter : 8 mm.Built-in-triple-poles temperature thermostat(30/85C) and limiter (110C) .Protection class IP 66.

1 1/2 SCREW PLUG IMMERSION HEATERS WITH THERMOSTAT AND LIMITER



+5 -10% (V) (W/cm2) (mm) (mm) (kg)

2120-22 750 W 230 1P 4 230 40 2,22120-23 3000 W 230 1P 10 230 40 2,22120-24 4500 W 400 3P 11 330 40 2,42120-25 6000 W 400 3P 11 430 40 2,52120-26 7500 W 400 3P 10 600 40 2,72120-27 9000 W 400 3P 9 750 40 3,0



+5 -10% (V) (W/cm2) (mm) (mm) (kg)

2120-10 2000 W 230 1P 10 170 40 2,12120-11 3000 W 230 1P 10 230 40 2,22120-12 4500 W 400 3P 10 330 40 2,42120-13 6000 W 400 3P 10 430 40 2,52120-14 7500 W 400 3P 9 600 40 2,72120-15 9000 W 400 3P 9 750 40 3,0



+5 -10% (V) (W/cm2) (mm) (mm) (kg)

2120-01 1000 W 230 1P 2 370 40 2,32120-02 1500 W 230 1P 2 540 40 2,62120-03 2000 W 230 1P 2 700 40 2,72120-04 3000 W 230 1P 2 1040 40 3,2

Non moving oil up to 85C Circuit water up to 85C Aggressive-fluid *or deionized water up to 85C



+5 -10% (V) (W/cm2

) (mm) (mm) (kg)2120-28 3000 W 230 1P 6 380 40 2,42120-29 4500 W 230 1P 7 470 40 2,62120-30 6000 W 400 3P 10 470 40 2,62120-31 7500 W 400 3P 10 600 40 2,72120-32 9000 W 400 3P 10 690 40 2,9



+5 -10% (V) (W/cm2

) (mm) (mm) (kg)2120-16 2000 W 230 1P 6 470 100 2,62120-17 3000 W 230 1P 7 380 100 2,42120-18 4500 W 400 3P 8 470 100 2,62120-19 6000 W 400 3P 11 470 100 2,62120-20 7500 W 400 3P 10 600 100 2,72120-21 9000 W 400 3P 10 690 100 2,9



+5 -10% (V) (W/cm2

)(mm) (mm) (kg)2120-06 2000 W 230 1P 5 300 40 2,32120-07 3000 W 230 1P 5 480 40 2,62120-08 4500 W 400 3P 5 670 40 2,82120-09 6000 W 400 3P 5 960 40 3,5


VVV

VVV

VVV

VVV

40

*NH

TL135 8 +- 20

150

Thermowell

15 47,8 1"1/2 BSPPGland ISO 20bis

*Non-Heating length

Consists of three elements in ring or crossarrangement on a cylindrical screw plug ,with a sealing ring.M6 threaded terminals - WP+ seals.

19

VVV

NcA94

75,1 Gaz Cyl. (2"1/2)

70 maxi

- 15+ 0

Nickel-plated copper tube, brazed nickel-plated brass

screw plug, load 8 W/cm2, voltage 230/400 V threephases,(except P/N 207-76, 400V 3P), 3 single ele-ments 16 - Fig. B.

P/N.Puiss. A Nc Masse

+5 -10% (mm) (mm) (kg)Without offset

2077-71 6000 W 295 50 2,3

2077-72 9000 W 420 50 32077-73 12000 W 545 50 3,62077-74 18000 W 850 50 52077-75 24000 W 1100 50 62077-76 36000 W 1620 50 9

21/2 BRAZED SCREW PLUG IMMERSION HEATER WITHOUT ELECTRICAL BOX

AISI 316 L/ Din 1.4404 stainless steel tube,scoured andpassivated, welded protected steel screw plug, load

5 W/cm2,voltage 230/400 V three phases, 3 single ele-ments. 16 - Fig. B.

P/N.Puiss. A Nc Masse

+5 -10% (mm) (mm) (kg)Without-offset

2077-51 3000 W 250 50 2,1

2077-52 4500 W 360 50 2,72077-53 6000 W 460 50 3,22077-54 9000 W 670 50 4,32077-55 12000 W 870 50 5,3

3 cross set

circuits

Fig B

Softened or treated water up to 110C Water up to 110C NC=Non heating length


12/40



0 M 45 SCREW PLUGIMMERSION HEATERS

Oiled steel tube,protected steel screw plug, load

2 W/cm2, voltage 230/400 V three phases,3 single elements, 10,2.

P/N.Power A NH Weight

+5 - 10% (mm) (mm) (kg)without offset type

2045-01 1000 W 315 30 1,22045-02 1500 W 450 30 1,52045-03 2000 W 590 30 1,82045-04 3000 W 860 30 2,5

AISI 316 L/ Din 1.4404 stainless steel tube ,scouredand passivated,Protected steel screw plug,load

4 W/cm2,voltage 230/400 V three phases, 3 single ele-ments 10,2.



2045-11 1000 W 180 30 12045-12 2000 W 320 30 1,22045-13 3000 W 450 30 1,5

2045-14 4500 W 660 30 22045-15 6000 W 860 30 2,5

Scoured copper tube, brass screwplug, load about

8 W/cm2, voltage 230/400 V three phases, 3 single ele-ments 8.



2045-20 1000 W 130 30 0,82045-21 2000 W 215 30 0,92045-22 3000 W 300 30 1

2045-23 4500 W 425 30 1,22045-24 6000 W 550 30 1,4

19

VVV

NcA72

M 45 x 200 42 maxi

NON DEPORTE 110C maxi (Type 2045 et 2145)

- 15+ 0

19

VVV

NcAB = 6 060

M 45 x 200 42 maxi

DEPORTE - B = 60 - 200C maxi (Type 2046 et 2146)

- 15+ 0

Oiled steel tube, protected carbon steel plug, load

2 W/cm2, voltage 230/400 V three phases, 3 single ele-ments 10,2.

P/N.

Power A NH Weight

+5 - 10% (mm) (mm) (kg)With offset type

2046-02 1500 W 450 30 1,72046-03 2000 W 590 30 2

As used in DN50 flow heater

Oiled steel tube, protected carbon steel plug, load


P/N.

Power A NH Weight


2146-01 1500 W 460 70 1,92146-02 3000 W 865 85 2,82146-03 4500 W 1260 85 5,0

AISI316L/DIN1.4404 stainless steel tube, scouredandpassivated, protected carbon steel screw plug, load




2046-12 2000 W 320 30 1,72046-13 3000 W 450 30 1,82046-14 4500 W 660 30 2,3

As used in DN50 flow heaterAISI 316 L/ Din 1.4404 stainless steel tube , scouredand passivated, Protectedcarbon steel screw plug,

load4 W/cm2, voltage 230/400 V three phases, 3 singleelements 10,2.



2145-11 3000 W 460 70 1,72145-12 6000 W 865 85 2,62145-13 9000 W 1260 85 3,42145-14 12000 W 1650 85 4,3

As used in DN50 flow heaterNickel-plated copper tube,brass screw plug,load




2145-21 4500 W 380 85 1,52145-22 9000 W 670 85 3,62145-23 12000 W 865 85 4,0

AISI 316L/ Din 1.4404 stainless steel tube , scoured

and passivated,brass screw plug,load 5 W/cm2,voltage 230/400 V three phases, 3 singleelements 8.



2045-71 1000 W 170 30 0,92045-72 2000 W 300 30 1,12045-73 3000 W 440 40 1,3

2045-74 4000 W 600 60 1,52045-75 6000 W 860 70 1,9

Nickel-plated copper tube,brass screw plug,load

10 W/cm2, voltage 230/400 V three phases, 3 single ele-ments 8.



2045-81 1000 W 120 30 0,82045-82 1500 W 150 30 0,82045-83 2000 W 180 30 0,92045-84 3000 W 250 30 12045-85 4000 W 315 30 1,12045-86 6000 W 450 40 1,3

Made of 3 U-shaped heating elements inring or cross arrangement on a cylindricalscrew plug, with a sealing ring.

M6 threaded terminals - WP+ seals.

BRAZED ISO THREAD M45 x 200 SCREW PLUG IMMERSION HEATERS

WITHOUT ELECTRICAL BOX

WITHOUT OFFSET 110C max. (Type 2045 et 2145) WITHOFFSET - B = 60 200C max.(Type 2046 et 2146)

Heating oil up to 110C

Heating softened or treated water up to 110C

Heating softened or treated water up to 110C

Heating water up to 110C

NHNH

Heating water up to 110C Heating softened or treated water up to 110C

Heating oil up to 200C Heating oil up to 200C Heating softened or treated water up to 200C

Heating water up to 110C



21


Made of three sheathed tube coils brazed on a screwplug with gasket.Pillar terminals type W for M45.

Thread bolts for M77.Working temperature up to 110C.Voltage : 230/400 V three phases (3P)

A

5757maxi

A

8080maxi

Scoured copper tube,brass M77 x 200 screw plug,load 8 W/cm2 ,6 pins 10,2

P/N.Power ext. A Weight

+5 -10% (mm) (mm) (kg)4300-61 15000 W 300 100 34300-62 18000 W 300 120 3,44300-63 24000 W 300 140 4,3

AISI 316L/DIN 1.4404 stainless steel tube no

protected, stainless steel M77 x 200 screw plugload 2W/cm2,6 pins 8


+5 -10% (mm) (mm) (kg)4300-51 4000 W 280 55 34300-52 6000 W 300 100 4,1

Scoured copper tube ,brass M45 x 200 screw plug,load 8 W/cm2,3 pins 8


+5 -10% (mm) (mm) (kg)4300-01 2000 W 132 60 0,8

4300-02 4500 W 180 72 1,24300-03 3000 W 140 65 0,94300-04 6000 W 180 75 1,24300-05 7500 W 240 90 1,34300-06 9000 W 240 110 1,54300-07 12000 W 240 180 2

AISI 316L/DIN 1.4404 stainless steel tube no

protected, stainless steel M45 x 200 screw plug,load2W/cm2,3 pins 8


+5 -10% (mm) (mm) (kg)4300-11 2000 W 270 55 1,44300-12 3000 W 340 55 1,9

M45 SCREW PLUGIMMERSION HEATERS

TANK BOTTOM IMMERSION HEATERS M45 AND M77 X 200


+5 -10% (V) W/cm2 (mm)



+5 -10% (V) W/cm2 (mm)






ADVICE about coupling

Main power supply 400V 3PStar coupling : 3 pinsEach heating element 230V 1PDelta coupling : the 3 pinsEach heating element 400V 1P

Single phase

Coupling for single phase =parallel

Plastic casing 90 x 90 mm

Flange in stainless steel

BSPP1"1/2

A

Gland ISO 20

< 42mm

108

M 45 SCREW PLUG IMMERSION HEATERS WITH TRIPLE POLE

THERMOSTAT AND LIMITER

M45 X 200 M77 X 200

Mainly designed for water heaters and heatingpumps.

Made of 3 U-shaped heating elements soldered on a

screw plug with waterproof sealing.Electrical box in polyamidePins diameter : 8,5 mm in Incoloy 825/Din 2.4858.Built-in triple-pole temperature thermostat and limiterwith adjustable knob.Protection class IP 44

Thermowell diameter 8,5 mm in Incoloy 825/Din 2.4858Delivered with a Klingersil seal 48 x 60 x 2.2 temperature range possibilities :- From 30C to 75C- From 30C to 80C

Adjustable knob



2


M 77 SCREW PLUGIMMERSION HEATERS

Made of 3 U-shaped heating elementsarranged in circle or in cross on a screw plug withgasket.Threaded terminals M6-Sealing WP+Without thermowell.

19

VVV

NcA94

M 77 x 200 70 maxi

NON OFFSET 110C max

- 15+ 0

Heating Oil up to 110COil carbon steel tube , protected steel screw plug

brazed,load 2 W/cm2, voltage 230/400 V 3P, 3 circuits

in double pin 10,2, see Fig.A

P/N.Power. A NH Weight

+5 -10% (mm) (mm) (kg)Without offset models

2077-00 1000 W 180 50 1,82077-01 2000 W 305 50 2,52077-02 3000 W 460 50 3,22077-03 4500 W 670 50 4,32077-04 6000 W 870 50 5,02077-05 9000 W 1250 50 6,62077-06 12000 W 1650 50 8,4

Heating Oil up to 200COil carbon steel tube , protected steel screw plug

brazed,load 2 W/cm2, voltage 230/400 V 3P, 3 circuits

in double pin 10,2, see Fig.A


+5 -10% (mm) (mm) (kg)With offset models

2078-01 2000 W 315 50 2,82078-02 3000 W 460 50 3,52078-03 4500 W 670 50 4,62078-04 6000 W 870 50 5,32078-05 9000 W 1250 50 6,92078-06 12000 W 1650 50 8,73 cross set

circuits

Fig B

Fig A

19

VVV

NcAB= 6080

M 77 x 200 70 maxi

OFFSET - B = 60 - 200C max

- 15+ 0

3 loop set

circuits

Heating water up to 110CNickeled copper tube, brazedbrass screw plug,load

8W/cm2 voltage230/400V 3P(except2177-36: 400V 3P),

3 circuits in single pin 16, see Fig B.



2077-21 3000 W 170 50 1,72077-22 4500 W 225 50 2,02077-31 6000 W 295 50 2,32077-27 8000 W 385 50 2,92077-32 9000 W 420 50 3,02077-33 12000 W 545 50 3,62077-28 15000 W 670 50 4,22077-34 18000 W 850 50 5,02077-30 20000 W 880 50 5,42077-35 24000 W 1100 50 62077-45 30000 W 1305 50 7,62077-36 36000W 1620 50 9

Heating water up to 110CNickeled copper tube, brazedbrass screw plug,

load 10 W/cm2 voltage 230/400 V 3P (except 2177-61

and 2177-62: 400 V 3P), 3 circuits in single pin 16,see Fig B.



2177-51 4000 W 200 50 1,92177-53 6000 W 260 50 2,22177-54 8000 W 330 50 2,52177-55 10000 W 400 50 2,92177-56 12000 W 460 50 3,22177-57 15000 W 560 50 3,72177-58 18000 W 660 50 4,22177-59 20000W 750 60 4,72177-60 24000 W 880 60 5,42177-61 30000 W 1070 60 6,42177-62 35000 W 1240 60 7,2

Heating softened or treated water up to 110CAISI 316 L/Din 1.4404 stainless steel tube , scoured andpassivated,protected steel screw plug brazed,load

5W/cm2,

voltage 232/400 V 3P, 3 circuits in single pin 16, see Fig B



2077-11 3000 W 250 70 2,12077-12 4500 W 360 70 2,62077-13 6000 W 460 70 3,22077-14 9000 W 670 70 4,32077-15 12000 W 870 70 5,3

Heating softened or treated water up to 110CAISI 316 L /Din 1.4404 stainless steel tube scoured andpassivated,protected steel screw plug brazed,load

4W/cm2,

voltage 232/400 V 3P, 3 circuits in single pin 16see Fig B



2177-71 3000 W 300 50 2,42177-72 4500 W 430 50 3,12177-73 6000 W 550 50 3,62177-74 9000 W 800 50 5,02177-75 12000 W 1050 50 6,4

BRAZED ISO THREAD M77 x 200 SCREW PLUG IMMERSION HEATERS

Heating Oil up to 110COil carbon steel tube ,protected steel screw plug

brazed,load 0,7 W/cm2,

voltage 400 V 1P, 3 circuits in simple pin 10,2see Fig.A



2477-51 330 W 315 30 2,52477-52 500 W 445 30 3,12477-53 660 W 580 30 4,12477-54 1000 W 860 30 5

Mounting circuits

Without offset model With offset model

NH NH

Heating softened or treated water up to 200CAISI 316 L/Din 1.4404 stainless steel tube , scoured andpassivated,protected steel screw plug brazed,load

5W/cm2, voltage 232/400 V 3P, 3 circuits in single pin 16,

see Fig B


+5 -10% (mm) (mm) (kg)With offset models

2078-11 3000 W 250 70 2,12078-12 4500 W 360 70 2,62078-13 6000 W 460 70 3,22078-14 9000 W 670 70 4,32078-15 12000 W 870 70 5,3

WITHOUT OFFSET 110C max. WITHOFFSET - B = 60 200C max.



23

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Made of 3 U-shaped heating elements arranged incircle or in cross, TIG welded into a stainless steelAISI 316L/Din 1.4404 screw plug with sealing ring.The screw plug is designed with a sealed stainlesssteel thermowell, inside 8,5 , for a temperaturesensor : PT100 or a thermocouple, J or K type.Pins diameter : 16 mmM6 threaded terminals WP+ sealsSP = scoured and passivatedT = Thermowell length

WELDED M77 x 200 SCREW PLUG IMMERSION HEATERS

Without offset : operating temperatures < 110CWith offset : operating temperatures < 200C

Heating oil and aqueous liquids up to 110C

AISI 316L/Din 1.4404 stainless steel tube, SP,stainless steel screw plug, supply voltage 230/400 V,3 P, 3 circuits in simple pins 16.

P/N.. Power A NH T CS Weight

+5 -10% (mm) (mm) (mm)(W/cm2)(kg)without offset type

2277-11 1000 W 220 50 145 2 22277-12 2000 W 400 50 145 2 32277-13 3000 W 570 50 355 2 42277-14 4500 W 820 50 355 2 52277-15 6000 W 1070 50 355 2 62277-16 7500 W 1320 50 505 2 82277-17 9000 W 1570 50 505 2 9

Heating oil and aqueous liquids up to 200CAISI 316L/DIN 1.4404 stainless steel tube, SP,stainless steel screw plug, supply voltage 230/400 V,3 P, 3 circuits in simple pins 16.


+5 -10% (mm) (mm) (mm)(W/cm2) (kg)with offset type

2278-11 1000 W 220 50 150 2 22278-12 2000 W 400 50 300 2 32278-13 3000 W 570 50 300 2 42278-14 4500 W 820 50 410 2 52278-15 6000 W 1070 50 530 2 7

2278-16 7500 W 1320 50 660 2 82278-17 9000 W 1570 50 780 2 9

Heating aqueous liquids up to 110C

AISI 316L/Din 1.4404 stainless steel tube, SP,stainless steel screw plug, supply voltage 230/400 V,3 P, 3 circuits in simple pins 16..



2277-31 3000 W 300 50 145 4 22277-32 4500 W 450 50 145 4 32277-33 6000 W 560 50 355 4 42277-34 9000 W 820 50 355 4 52277-35 12000 W 1200 50 505 4 72277-36 15000 W 1320 50 505 4 82277-37 18000 W 1520 50 505 4 9

Heating aqueous liquids up to 200C*AISI 316L/DIN 1.4404 stainless steel tube, SP,stainless steel screw plug, supply voltage 230/400 V,3 P, 3 circuits in simple pins 16.



2278-31 3000 W 300 50 230 4 32278-32 4500 W 450 50 300 4 32278-33 6000 W 560 50 300 4 42278-34 9000 W 820 50 410 4 52278-35 12000 W 1200 50 600 4 7

2278-36 15000 W 1320 50 660 4 82278-37 18000 W 1520 50 760 4 9

Heating aqueous liquids up to 110C

AISI 316L/Din 1.4404 stainless steel tube, SP,stainless steel screw plug, supply voltage 230/400 V,3 P, 3 circuits in simple pins 16.



2277-73 6000 W 400 50 145 6 32277-74 9000 W 570 50 355 6 3,82277-75 12000 W 730 50 355 6 4,62277-76 15000 W 900 50 355 6 5,52277-77 18000 W 1070 50 355 6 6,4

Heating aqueous liquids up to 200C*AISI 316L/DIN 1.4404 stainless steel tube, SP,stainless steel screw plug, supply voltage 230/400 V,3 P, 3 circuits in simple pins 16.



2278-73 6000 W 400 50 285 6 32278-74 9000 W 570 50 300 6 3,82278-75 12000 W 730 50 360 6 4,62278-76 15000 W 900 50 450 6 5,52278-77 18000 W 1070 50 530 6 6,4

Heating oil or water up to 110C

P/N.Power A C/S Nr Weight

+5 -10% (mm) (W/cm2) tubes (kg)2079-01 1000 W 345 2 3 2,12079-02 2000 W 640 2 3 3,82079-03 3000 W 950 2 3 5,52079-13 3000 W 490 2 6 3,7

These immersion heaters differ from standard pinimmersion heaters because the elements are easilydismantled and replaced.The heating unit is made of 3 or 6 single tubesmounted in thermowells.These thermowells are fixed inside a stainless steelAISI 316L/DIN 1.4404 M77 x 200 screw plug.These immersion heaters have an electrical box(P/N.2077-99) in polyamide 6/6 with gland ISO 25and junction block. They can also be supplied, onrequest, with a central thermowell in stainless steelAISI 316L/Din1.4404 for a temperature sensor.Supply voltage : 230/400 V, 3 phases.

** SP = scoured and passivated

Heating oil or water up to 110C

P/N.Power A C/S Nr Weight

+5 -10% (mm) (W/cm2) tubes (kg)2079-16 6000 W 930 2 6 5,72079-19 9000 W 1370 2 6 8,42079-20 12000 W 1870 2 6 10,22079-21 15000 W 2250 2 6 12,4

AISI 316L/DIN 1.4404 stainless steel tube SP**, AISI 316L/DIN 1.4404 stainless steel screw plug,

3 or 6 circuits 16,

WELDED M 77 SCREW PLUG IMMERSION HEATERS WITH REMOVABLE ELEMENTS

Heating water up to 110CIncoloy 800/Din 1.4876 stainless steel, brass screwplug. Voltage 230/400 V 3P ( instead of 2477.08,09 :400V 3P ). 3 circuits in simple pins 16.

P/N.Power A NH T CS Weight


2477-01 4000 W 210 70 140 12 1,92477-02 6000 W 260 70 190 12 2,22477-03 9000 W 350 70 280 12 2,62477-04 12000 W 440 70 300 12 3,12477-05 15000 W 520 70 300 12 3,52477-06 20000 W 670 70 335 12 4,32477-07 24000 W 780 70 390 12 4,92477-08 30000 W 960 70 480 12 5,82477-09 35000 W 1100 70 550 12 6,5

19

VVV

NcA94

M 77 x 200 70 max

NON OFFSET110C Max

- 15+ 0

T

19

VVV

NcAB = 6 080

M 77 x 200 70 max

OFFSET - B = 60 - 200C Max

- 15+ 0

T

M 77 SCREW PLUGIMMERSION HEATERS

NH

NH

WITHOUT OFFSET 110C max.

WITH OFFSET - B = 60 200C max.

*Information given as example only. Always check beforehand that the immersion heater is suited to the liquid to be heated.



4

Float type magnetic level sensor for horizontal installation in liquids of relative density 0,8output on 2 A/250 VAC configurable for opening or closing .PVC cable 1,5 m length.Brass body and stainless steel float.Maxi working temperature : 110C.Maxi working pressure 16 bar.Protection : IP 65

Designed to simplify the installat ion of immersion heaters,these IP55 boxes replace the polyamide 6/6 boxes.They contain a three phases limiting thermostat P/N. 9014-13

and are suppl ied with a 1/2 BSP threaded cyl indr ical ther-mowell in stainless steel AISI 316L/DIN 1.4404.Thermostat temperature range : 15-80C.Adjustment of thermostat by exterior knob.Cut-out temperature preset to 110C .ON/OFF pilot light.Box 160 x 240, height 90, in polycarbonate.

P/N.Switching For Max. power Max. power

current heater at 230V at 400V9027-20 20 A 45, 11/4 et 1"1/2 7 kW 12 kW

9027-21 20 A 77, 2 et 2"1/2 7 kW 12 kW

69

70

Axes du thermoplongeur

Axes du doigt de gant

Perage 16,5

Perage 46 pour 9027-20

Perage 78 pour 9027-21Boitier

These control units are designed to simplify instal-lation of M77 immersion heaters with thermowell.Heating is switched on / off by an integrated ther-mostat.Comprise a sealed aluminium IP 55 IK 5 box fittedwith a thermostat and/or a temperature limiter.The solution for small and medium-sized installa-tions.Box 160 x 160, height 135.

160

160135

P/N.Max. power/ nbr of Temp. Thermostat Limiter Reset

voltage contacts range9027-51 13 kW/400 V 3 P 3 15/80C 9014-13 110C manual9027-52 8 kW/400 V 3 P 2 0/300C 9014-039027-53 8 kW/400 V 3 P 2 0/100C 9014-049027-54 8 kW/400 V 3 P 2 50/200C 9014-059027-55 2 kW/230 V 1 P 1 110/550C 9030-079027-61 3 kW/230 V 1 P 1 90/110C 9030-31 manual9027-62 5 kW/400 V 3 P 1 50/300C 9030-05 manual9027-63 5 kW/400 V 3 P 1 20/500C 9030-06 manual

CONTROL UNITS FOR SCREW PLUG IMMERSION HEATERS

LEVEL INDICATORS

Immersionheater axisHole 46for 9027-20Hole 78for 9027-21

Hole 16,5

For heating liquids (when mounted in a thermowell) or solids up to 450C

(load : 2,5 W/cm2) when fitted into a drilling.Comprise coils of resistive wires inside a cylindrical ceramic core. Connectionby threaded terminals..

P/N.

Power Lst Lc CCE Pocket T Load Voltage Weight

+5 -10% (mm) (mm) (mm) inside . (mm) (W/cm2) (kg)1103-11 1000 W 440 300 47 48 57 2,5 230 V 1P 11103-12 2000 W 690 550 47 48 57 2,5 230 V 1P 1,61103-13 3000 W 890 700 47 48 57 2,5 230 V 1P 1,81103-14 2000 W 440 300 47 48 57 4 230 V 1P 1,21103-15 3000 W 690 500 47 48 57 4 230 V 1P 1,61103-16 4000 W 890 650 47 48 57 4 230 V 3P 21103-17 4000 W 890 650 47 48 57 4 400 V 3P 21101-01 2000 W 451 280 58 60 67 4 230 V 1P 1,61101-02 3000 W 691 400 58 60 67 4 230 V 1P 2,41101-03 4000 W 891 520 58 60 67 4,5 230 V 3P 3,21101-05 4000 W 891 520 58 60 67 4,5 400 V 3P 3,21101-04 6000 W 971 800 58 60 67 4 400 V 3P 3,5

CERAMIC CORE ELEMENTS

105

107

IP 555 polyamide 6/6cover for RSB 47P/N. 1199-00 (weight0,4 kg) with gasket andgland ISO 20 Bis

105

107

IP 555 polyamide 6/6cover for RSB 58P/N. 2081-99 (weight0,5 kg) with gasket andgland ISO 25 Bis

P/N.Weight

(kg)32020-01 0,36

3/4" BSPP

48 21 80

32 on flats

Doigt de gant (voir types 5710 et 5711) T

42 Lst

Lc A

RSB

VVV

A=25 pour RSB 47A=35 pour RSB 58

Thermowell (see types 5710 and 5711)

A=25 for CCE 47

A=35 for CCE 58

Assembly consisting of an AISI 304 L / DIN 1.4306stainless steel sealed protective well sheath to bewelded, and an adaptor to be welded at the open endof the tube, for installation of a cover. Stainless steelAISI 316 L /DIN1.4404 models on request.

P/N.. inner outer Length Weight

(mm) (mm) (mm) bride (kg)5711-00 48 51 920 85 1,75710-00 60 63,5 990 101 2,3

Delivered with ground stud andseal. The protective well sheath

canbe cutto therequiredlength.

The flanges are drilled to fit cov-ers 1199-00 and2081-99.

STAINLESS STEEL PROTECTIVE WELL SHEATH

CONTROL UNITS FOR SCREW PLUG IMMERSION HEATERS

CCE

Box

CERAMIC CORE ELEMENTSACCESSORIES FOR M 45 & M77 IMMERSION HEATERS

Thermowell axis



25

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ACCESSORIES FOR M45 & M77IMMERSION HEATERS

ACCESSORIES FOR M 45 SCREW PLUG IMMERSION HEATERS.

105

107

63

7 13 10

55

60/plats

16360 onflats

12 19

2

1

12 19 10

2

1

95on

flats

-P/N. 2045-99 : Swivelling boxIP 555 in 6/6 fibreglass reinforcedpolyamide with fixing screw,KLINGERSIL seal Iso 20 bis gland.(weight 0,4 kg).

-P/N. 9621-01 Swivelling box IP555in aluminium with fixing screw,KLINGERSILseal and Iso 20 bis gland.(weight 0,5 kg)(Box 95 x 95, h=70)

-P/N. 9623-01 : Welding ring45x200 in mild carbon steel. (weight0,14 kg).

-P/N. 9623-03 : Welding ring45x200 in stainless steel AISI304L/DIN 1.4306.

-P/N. 4509-99 : box spanner(supplied without tommy bar). (weight1,8 kg).-P/N. 9639-00 : Steel plug for seal-ing, or to allow welding without distor-tion of the sealing ring. P/N. 9623-01.(weight 0,4 kg).

-P/N. 9639-01 : Stainless steel 304 Lplug for sealing or to allow weldingwithout distortion of the welding ringP/N. 9623-03. Supplied withKLINGERSIL sealing ring. (weight 0,4kg).

-P/N. 4529-01 : Protected steel M 45x 200 screw. (weight 0,12 kg).

-P/N. 4527-01 : Mild steel reducer1 =77x200to2=45x200withKLINGERSIL sealing ring and screw.(weight 1,3 kg).-P/N. 51934-20 : Packof 20KLINGERSIL sealing rings for M45.(weight 0,2 kg).

-P/N. 51954-10 : Packof 10 cop-per/composite fibre sealing rings forM45. (weight 0,1 kg).

105

107

For immersion heaters withoutthermowell

-P/N. 2077-99 : Swivelling box IP555 in fibreglass reinforced 6/6polyamide with fixing screw,KLINGERSIL sealing ring and Iso 25gland.(weight 0,5 kg).

-P/N. 2077-98 : Same box with Iso32 gland (instead of Iso 25) for pow-ers of 18 kW at 230V and 36 kW at400V. (weight 0,5 kg).

-P/N. 9622-01 : Swivelling boxIP555 in aluminium with fixing screw,

KLINGERSIL sealing ring and Iso 25gland. (weight 0,6 kg).(Box 107 x 107, h=105)

102

10 10 10

90

95/plats

185

96 on

flats

- P/N. 9624-01 : Mild carbon steelwelding ring 77x200 (weight 0,36 kg).-P/N. 9624-03 : Stainless steelAISI 304 L/DIN 1.4306 sealing ring(weight 0,36 kg).-P/N. 9624-04 : Stainless steel316 L/DIN 1.4404 sealing ring 77x200(weight 0,36 kg).-P/N. 4510-99 : Box wrench (suppliedwithout tommy bar) (weight 2,2 kg).-P/N. 9640-00 : Carbon steel plug forsealing or to allow sealing without distor-tion of the sealing ring 9624-0x. Suppliedwith KLINGERSIL sealing ring. (weight

0,6 kg).- P/N. 9640-01 : Stainless steel AISI316L/DIN 1.4404 plug for sealing or toallow sealing without distortion of thewelding ring 9624-0x. Supplied withKLINGERSIL sealing ring (weight 0,6 kg).-P/N. 4529-02 : Protected steel screw,M 77 x 200. (weight 0,26 kg).

- P/N. 51938-20 : Pack of 20KLINGERSIL sealing rings for M77(weight 0,17 kg).- P/N. 51958-10 : Pack of 10 cop-per/composite fibre sealing rings forM77. (weight 0,17 kg).- P/N. 52704-50 : Pack of 50 con-necting clips for ring pattern circuits(weight 0,13 kg).-P/N. 52724-50 : Pack of 50 right-angled connecting clips for cross pat-tern circuits (weight 0,23 kg).-P/N. 52750-25 : Pack of 25 flat and25 r ight-angled connect ion c lips

(weight 0,18 kg)

ACCESSORIES FOR M 77 SCREW PLUG IMMERSION HEATERS

For immersion heaters with thermow-ell

-P/N. 2077-97 : Swivelling boxIP 555 in 6/6 fibreglass reinforcedpolyamide with fixing screw,KLINGERSIL seal and Iso 16 bis andIso 25 gland (weight 0,5 kg).

-P/N. 2077-96 : Swivelling boxIP 555 in 6/6 fibreglass reinforcedpolyamide with fixing screw,KLINGERSIL seal and Iso 16 bis ans

Iso 32 gland. (weight 0,5 kg).

RESIN FOR TOTAL SEALING OF TERMINAL BOXES

Completely immerse an immersion heater ? It is perfectlypossible. Just fill the terminal box with this resin, once theconnections are made. Easy to use , the two-part resin

comes in a packaging. Break the central partition, mix thecontents for a few moments, and the resin is ready toruse. Caution : do not use on an immersion heater with anintegral controller or a control box. If the supply cable isPTFE covered, wrap it first with elastomer ribbon toensure a perfect seal.

P/N.Description Volume or Weight

length (g)56073-11 Resin 93ml 10056073-12 Resin 200ml 430

56073-21 Elastomer ribbon 9,15m x 19mm 110



6

VULCALOY immersion heaters are the best suited option for heating domestic, stagnant or circulating water up to 110C /10 bar.

They can be used for any other aqueous solution which is compatible with the available materials and loads (W/cm2).

Warning overheat

Quick electrical coupling :-Star/delta connector,- Simplifying connection- Voltage changing for equipment up to 24kW.

3 heating elements in AISI 904L/Din 1.4539(special stainless steel, particularly resistantto scale and corrosion).

3-point flange in stainless steel 304 L/ Din 1.4306

Insulated swivelling connection boxin fibreglass reinforced polyamide6/6, ISO 25 gland, resistant tomechanical and chemical damage.

Flexible EPDM seal

M 5 threaded terminals.

P/N.Power A Voltage Weight

+5 -10% (mm) (kg)1789-01 3000 W 240 230/400 V 1,61789-02 4500 W 305 230/400 V 1,71789-03 6000 W 370 230/400 V 1,91789-05 9000 W 500 230/400 V 2,21789-06 12000 W 630 230/400 V 2,51789-07 15000 W 760 230/400 V 2,81789-08 18000 W 900 230/400 V 31789-09 21000 W 1000 230/400 V 3,31789-10 24000 W 1150 230/400 V 3,71789-12 30000 W 1400 400 V 3P 4,31789-14 36000 W 1650 400 V 3P 4,81789-17 45000 W 2050 400 V 3P 5,8

VULCALOY IMMERSION HEATERS

Welding type swivellingadaptor (weight 1 kg)

- Stainless steelP/N. 1789-96- Protected steelP/N. 1789-97

Accessories :

Screw type swivellingadaptor (weight 1,2 kg)

- protected steel :- M 7 7 x 2 0 0 :P/N 1789-98

- 2 1/2BSPP :P/N 1789-99- Stainless steel :- M 7 7 x 2 0 0 :P/N 1789-88- 2 1/2BSPP :P/N 1789-89

RevertibleStar/Delta connectorP/N 1789.94

Packet of 10 EPDM gasketsP/N 1789.93

Spare terminal boxP/N 1789.90

80

78

Protected steelfree flangewith bolts M 10

65

15

Threading

Protected steelfree flangewith bolts M 10

Single (1P) or three phases (3P) 440 V.

Specific load up to 12 W/cm2.Immersion length : 2500 mm.

OTHERS OPTIONS ON REQUEST

125

145 A

NH 95

70 Maxi

Flexible gasket3 Holes 11 on 114 140

Gland ISO 25


APPLICATIONS

Fordom

esticw

aterhe

aters

+

Compat

iblewit

husua

lfitting

s

Other Non-Heating length than standardAISI 904L/Din 1.4539 flange or AISI 316L/Din 1.4404.AISI 304L/DIN 1.4306 : Heating element diameter 16 mm.PT 100 , TC/J, or TC/K in thermowell.

Standard Non-Heating length 95 mm

In combination with a adaptor enables an easymounting and dismantling on M77 X 200 and2 1/2 screw threads or weld type connection


20/40

27


MAX. OPERATING PRESSURE (bar) according to EN 1092-1, (Rp 0,002)Working(C) PN 16 PN 25 PN40temp. max BF42 304L 316L BF42 304L 316L BF42 304L 316L

110 14 11 11,5 23 22,5 23,5 37 27 29150 13 10 10,5 21 19 21,5 34 24,5 26,5200 12 9 9,5 19 17 19 30 22,5 24250 11 8 9 17 16 18 28 21 22,5300 10 7,5 8,5 16 15 17 25 19,5 21350 9,5 7,4 8 15 14 16,5 24 18,5 20400 9 7 7,5 14 13,5 16 23 17 19

Protected steel threaded terminals M6 with MT seals (medium tem-perature) or WP+ seals (waterproofup to 160 C.)

Without offset : operating temper-ature up to 110Cwith offset : operating tempera-ture up to 400C

Element spacers (number variesaccording to length)

Flange : ISO DN 80 or 100PN 10 to PN 40Flange type B - C -Ein BF42 carbon steel or AISI 304L/Din1.4306 orAISI 316L/DIN 1.4404 stainless steel (sealing ringnot supplied) according to standard EN 1092-1

DN 80 PN 16 Type B

Oiled carbon steel tube, protected steel welded flange, load 2W/cm2,WP+ seals

Power Voltage without offset type with offset type=60mm+5 -10% (V) P/N. A(mm)Weight(kg)P/N. A(mm) Weight(kg)3000 W 230/400 3 P 2081-11 650 8,9 2085-11 640 9,24500 W 230/400 3 P 2081-12 950 10,4 2085-12 950 10,86000 W 230/400 3 P 2081-03 1150 11,5 2085-03 1100 11,8

8000 W 230/400 3 P 2081-04 1500 13,3 2085-04 1450 13,69000 W 230/400 3 P 2081-14 1650 14,1 2085-14 1600 14,4

10000 W 230/400 3 P 2081-05 1900 15,4 2085-05 1850 15,712000 W 230/400 3 P 2081-15 2150 16,7 2085-15 2100 17,013500 W 230/400 3 P 2081-06 2400 18,0 2085-06 2350 18,3

Stainless steel tube AISI 316L/DIN 1.4404, scoured and passivated, flange in stain-

less steel AISI 304L/DIN 1.4306, TIG welded Load 4W/cm2WP+ seals.

Power Voltage without offset type with offset type=60mm+5 -10% (V) P/N. A(mm) Weight(kg)P/N. A(mm) Weight(kg)3000 W 230/400 3 P 2181-51 400 7,6 2185-51 400 7,94500 W 230/400 3 P 2181-52 550 8,4 2185-52 550 8,76000 W 230/400 3 P 2181-53 650 8,9 2185-53 650 9,29000 W 230/400 3 P 2181-54 950 10,4 2185-54 950 10,8

12000 W 230/400 3 P 2181-55 1150 11,5 2185-55 1150 11,815000 W 230/400 3 P 2181-56 1400 12,8 2185-56 1400 13,118000 W 230/400 3 P 2181-57 1650 14,1 2185-57 1650 14,421000 W 230/400 3 P 2181-58 1900 15,4 2185-58 1900 15,724000 W 230/400 3 P 2181-59 2150 16,7 2185-59 2150 1730000 W 400 3 P 2181-60 2650 19,3 2185-60 2650 19,6

Stainless steel tube AISI 316L/DIN 1.4404, scoured and passivated, flange in stain-

less steel AISI 304L/DIN 1.4306,TIG welded Load 6W/cm2, WP+ seals

Power Voltage without offset type with offset type=60mm+5 -10% (V) P/N. A(mm) Weight(kg)P/N. A(mm) Weight(kg)3000 W 230/400 3 P 2181-64 320 6,7 2185-64 320 7,14500 W 230/400 3 P 2181-65 400 7 2185-65 400 7,36000 W 230/400 3 P 2181-66 480 7,3 2185-66 480 7,69000 W 230/400 3 P 2181-67 650 7,8 2185-67 650 8,2

12000 W 230/400 3 P 2181-68 810 8,1 2185-68 810 8,415000 W 230/400 3 P 2181-69 980 8,6 2185-69 980 8,918000 W 230/400 3 P 2181-70 1150 8,9 2185-70 1150 9,221000 W 230/400 3 P 2181-71 1310 9,4 2185-71 1310 9,724000 W 230/400 3 P 2181-72 1480 9,8 2185-72 1480 10,130000 W 400 3 P 2181-73 1810 11 2185-73 1810 11,336000 W 400 3 P 2181-74 2140 11,5 2185-74 2140 11,845000 W 400 3 P 2181-75 2640 12,8 2185-75 2640 13,1

Low power flange immersion heaters are best suited to heat fluids by natural or forced convection up to 400C,40 Bar

The European Directive on pressurised equipment (DESP 97/23/CE) does not specify CE marking for immersion heaters fitted to pressurised equipment, asthey are considered to be components of a container. VULCANIC immersion heaters are nevertheless designed and manufactured to withstand the condi-tions of temperature and pressure to which a container may be subjected.

16 10,2Oiled carbon steel Yes Yes

AISI 321/Din 1.4541 Yes YesAISI 316L/Din 1.4404 Yes YesAISI 904L/Din 1.4539 No YesIncoloy 800 Yes No

OFFSETB(mm)

0

60

125

245

OPTIONS :

3 welded elements max.,(max. length under flange 3200 mm)

Sheathed material (mm)

OFFSET

depending on DN

depending on DN

NON OFFSET

LOW POWER FLANGE IMMERSION HEATERS

Operating temperature : up to 250 C flanges are welded or brazed.Operating temperature : above 250 C flanges are welded.

Safety temperature Thermowell fixed on

devices in 316L internal 8,7 elementThermostat Yes No

TC/J or TC/K Yes Yes

Probe PT 100 Yes No

WITHOUT OFFSET 110C max.

WITH OFFSET (B)

APPLICATIONS



8

Power up to 75kW, single phase or three phases up to 750 V

Load up to 12 W/cm2 Max. immersed length : 3200 mmNon-heated length : 30 mm Double elements, 10.2 diamFlange up to PN100, other standardised flanges (fuel, ASA...), or special fittings.

LOW POWER FLANGE IMMERSION HEATERS

CONNECTING BARS in brass, for flangeimmersion heaters fitted with M6 threadedterminals.

CONNECTION BOX IP55 IK 5 in fibreglassreinforced polyamide, mounted directly toflange or to offset plug and KLINGERSILseal.

ACCESSORIES FOR LOW-POWER FLANGE IMMERSION HEATERSP/N. Mounting Gland P/N.2081-99 Direct to flange ISO 252081-98 Direct to flange ISO 322081-95 Direct to flange BVLE 22081-94 Direct to flange BVLE 32077-99 To offset ISO 252077-98 To offset ISO 322077-95 To offset BVLE 22077-94 To offset BVLE 3

2081-97 Direct to flange ISO 25 &16 bis2077-97 To offset ISO 25 &16 bis2077-96 To offset ISO 32 &16 bis

P/N. Coated, in packs of :52704-50 50 connecting clips52724-50 50 right angles connecting clips.52750-25 25 flat plates and .25 cranked plates.

Explosion-proof immersion heaters EEx d II C (T1 to T6)

OTHER VERSION ON REQUEST

1/2"BSPP

R

L

D1

D2

R

D

9

11

7

1 KIT = + + +

P/N.Sensor Max. meas. Max case Sensor TW TW TW P/N.Type Temperature connection time length (mm) length diameter (mm) inter. threading

2062-01 PT100 350C 80C 200 100 8 1/2 BSPT 31452-10

2062-03 PT 100 350C 80C 250 200 8 1/2 BSPT 31452-10

2062-05 PT 100 350C 80C 200 150 8 3/8 BSPT 31452-10

2062-06 TC J 450C 80C 200 150 8 3/8 BSPT 31621-10

2062-07 TC K 450C 80C 200 150 8 3/8 BSPT 31620-10

Sensor Thermowell Extension

cable


It allows fast disassembly of the probe or thermocouple without needing to drain the customers piping or tank



29


Suitable for the majority of chemical industry products, and more par-ticularly for highly concentrated nitric, sulphuric and hydrofluoricacids.Teflon- -coated heating cable mounted on a PVDF or Polypropyleneframe, limiting working temperature to 90C for load < 1W/cm2.

Accessories: Set of PTFE spacers for vertical or horizontalinstallation.P/N. 26201-01 for A = 250P/N. 26201-02 for A = 430 PTFE -coated temperature probe Pt100, length8 m. P/N. 26216-01 (see section probes)

FLAT PTFE PANELS AND IMMERSION HEATERS

Accessories : Outdoor frame bracket in PVDF. P/N. 26450.01, in PP P/N. 26450-51

4 feet, height 100 mm, in PVDF. P/N. 26450-03, in PP P/N. 26450-53Needed for horizontal fitting as tank bottom heater Protective grid in PP. Type 26452 +type code (A, B, C ) Teflon -coated temperature probe Pt100, length 8 m. P/N. 26216-01 (see section Temperatureprobes)

Pt 100 temperature probe, fixing to immersion heater, length 1,5 m P/N.26250-98, length 3,5 mP/N. 26450-97 TC J probe, fixing to immersion heater : length 1,5 m P/N.26250-97

length 3,5 m P/N. 26450-95

When ordering state :PTFE immersion heater : Type : 26450/453/460/463/472/474/482 or 484Model : - Frame in : PVDF or PPCoating : FEP (1 coat) or PFA (2 coats)Power (kW) : - Voltage (V):Dimension N (mm) : - Dimension C (mm): - Dimension X (mm):Application : horizontal or vertical.IMPORTANT : Dimension N is the length of cable between the heatingelement and the connection. It must be long enough for the connector tobe clear of vapour.For horizontal fitting, add feet : in PVDF , P/N. 26450-03,in PP P/N. 26450-53.

Pieds

Le connecteur doit imprativement tre plac

hors de la cuve et hors prsence vapeurs

Cuve

C=longueurdu cbled'alimentation

N=longueurnon chauffantede remonte

200

N

C

P/N.Power Voltage Load Dimensions (mm) Weight10% 1P. W/cm2 A B H (kg)

26200-05 2000 W 230 V 0,8 250 430 5000 5,326200-01 5000 W 400 V 0,8 430 580 7000 6,926200-02 8000 W 400 V 0,8 430 890 7000 8,9

Model Power Voltage J K 10% (V) (mm) (mm)

A 1000 W 230 1 P 240 250B 1000 W 230 1 P 185 305C 2000 W 230 1 P 295 315D 2000 W 230 1 P 210 420E 3000 W 230 1 P 385 395F 3000 W 230 1 P 265 470G 4000 W 230 1 P 405 420H 4000 W 230 1 P 285 475

J 4500 W 400 3 P 420 440K 4500 W 400 3 P 305 480L 6000 W 400 3 P 475 540M 6000 W 400 3 P 350 550N 9000 W 400 3 P 600 675P 9000 W 400 3 P 425 685R 12000 W 400 3 P 585 785S 12000 W 400 3 P 425 800

Utilisation Horizontale

Cadre en

PVDF

PP

FEP 1 couche26474

26453

26484

26463

FEP 1 couche

PFA 2 couches

PFA 2 couches

Gaine enNType

Utilisation VerticaleCadre en

PVDF

PP

FEP 1 couche26472

26450

26482

26460

FEP 1 couche

PFA 2 couches

PFA 2 couches

Gaine enNType

note : Frame size = (J + 100) x (K + 100)

TYPE

Horizontal use

Coating Frame in

FEP

2 coats

1 coat

2 coats

TYPEVertical useCoating Frame in

1 coat

2 coats

1 coat

2 coats

The connector must be placed outsidethe tank and away from vapour

C= length ofsupply cable

N= length ofnon-heating

descending cable

Tank

Feet

PTFE IMMERSION HEATERS

Dimensions N, C are made to order :

N = Length of supply cable descending into tank. This dimension must be large enoughfor the connector to be clear of vapour.C = Length of electric supply cable.

Dimensions N, C and X aremade to order :X = height of immersion heaterfixing arms on tank edge< height of tank.N = Length of supply cabledescending into tank. Thisdimension must be largeenough for the connector to beclear of vapour.C = Length of electric supply

cable.

FEP

FEP

FEP

PFA

PFA

PFA

PFA

HORIZONTAL OR VERTICAL PTFE IMMERSION HEATERS

Polytetrafluoroethylene (PTFE) is a fluoropolymer.Other polymers with similar composition are know under the Teflon name: Fluorinated ethylene-propylene (FEP)and perfluoroalkoxy polymer resin (PFA). They retain the useful properties of PTFE.

Polypropylene (PP) is a thermoplastic polymer.

SOME ADVICE

To use in ACIDS CHOOSE a PVDF FRAME.To use in SODA CHOOSE a POLYPROPYLENE (PP)FRAME.The 2-coats PFA coating is suitable in most cases.The 1-coat FEP coating, more cost-effective, has amore limited range of use.In all cases, contact us to check your choice withregard to the liquid to be heated and working tempera-

ture.

BOX



0


. Type Coating Frame in26495 FEP PVDF26458 PFA PVDF26497 FEP PP26468 PFA PP

When ordering state : PTFE immersion heater : Type :Model : - Frame in : PVDF or PPPower (kW) : - Voltage (V) : - Dimension N (mm) : - Dimension C (mm): - Dimension H (mm) : -IMPORTANT : Dimension N is the length of cable between the heating element and theconnection. It must be long enough for the connector to be clear of vapour.

Heating element

Natural con-vection of

stored liquid

Storage tank

Manhole

Especially suited for frost protection and made of fluo-ropolymer,the circular heaters allow to heat or maintaintemperature of corrosive chemical baths in storage tanks.The flexible heating element is fixed to a flexible circularsupport. This form allows to be inserted into a tank

through a manhole.Diam 200mm min.with models A to FDiam 500mm .min with models G to K.Circular PTFE heaters offer a simple, economical solutionfor heating liquids in storage tanks.Made of Teflon

Load 1 W/cm2, max. temperature 90C, without gland.

CIRCULAR PTFE TANK BOTTOM HEATERS

Model Element Power Vol tage

(mm) (kW) (V)A 600 1 230 1 PB 600 2 230 1 PC 900 1 230 1 PD 900 3 230 1 PE 1100 1 230 1 PF 1100 6 400 3 PG 1500 2 230 1 PH 1500 9 400 3 PJ 1900 3 230 1 PK 1900 12 400 3 P

Important : Types 26458 A to K are supplied without gland (90Cmax.) ; other models can be operated up to 100C when fitted witha sealing gland.Other options on request : single phase or three phase voltage,intermediate powers and loads, cable entry via gland or flange.Teflon -coated PT 100 probe or TC/J thermocouple positioned onthe descending supply cable. Dimensions N and C are tailor made.

CYLINDRICAL PTFE IMMERSION HEATERS

TEFLON COATED PT100 PROBES

IMPORTANT : The heating area must be covered by

at least 20 cm of liquid.

Dimensions N,C and X are made to order

Model Power Voltage A D 10% (V) (mm) (mm)

A 1000 W 230 1 P 280 85B 2000 W 230 1 P 410 85C 3000 W 230 1 P 650 85D 4000 W 230 1 P 780 85E 4500 W 400 3 P 630 120F 6000 W 400 3 P 1140 85G 9000 W 400 3 P 1200 120H 12000 W 400 3 P 1395 120

P/N.L

(m)31170-01 0,531170-02 1,031170-03 1,531170-04 2,0

P/N.Plonger Type ofmaterial probe31981-02 PVDF Pt100 - 3 wires

31981-04 PVDF TC/J31981-05 PVDF TC/K31981-07 PP Pt100 - 3 wires31981-09 PP TC/J31981-10 PP TC/K

Horizontal fittingType Coating in Frame in

26477 FEP PVDF26456 PFA PVDF26487 FEP PP26466 PFA PP

Vertical fitting

P/N. Type Coating in Frame in26475 FEP PVDF

26451 PFA PVDF26485 FEP PP26461 PFA PP

When ordering state :PTFE immersion heater : Type :Model : - Frame in : PVDF or PPPower (kW) : - Voltage (V):Dimension N (mm) : - Dimension C (mm): - Dimension X (mm)

Horizontal or vertical fitting.IMPORTANT : Dimension N is the length of cable between the heat-ing element and the connection. It must be long enough for the con-nector to be out of emanations.

Horizontal fitting

Verticalfitting

These probes mounted on a holder in PVDF essen-tial complement for the PTFE immersion heaters.Designed to be mounted on the tank edge.Theyallow to measure the temperature of the heated fluid.Several models are available to fit on different tanks.Connection leads : 1m.

Thermocouples or PT100 Teflon coated probes mountedon plonger with a sealing gland in PVDF or in PP.Standard length 0,5 m available up to 5m.Connection leads : 1m.

RIGID PROBES WITH PLONGER

0

,5to5m

PTFE IMMERSION HEATERS

38

L

7

15

48

86

Probe

Polytetrafluoroethylene(PTFE) is a fluoropolymer.Other polymers with simi-lar composition are know under the Teflon name: Fluorinated ethylene-

propylene (FEP) and perfluoroalkoxy polymer resin (PFA). They retainthe useful properties of PTFE.

Polypropylene (PP) is a thermoplastic polymer.



31


Removable immersion heaters are the ideal way toheat liquids in open containers.The application of the immersion heater deter-mines its shape and dimensions.Therefore, it is necessary to know the kind of liquidto be heated, the volume of the tank, the timerequired for the rise in temperature, and the mini-mum depth of liquid in the tan. On the basis of thisinformation our experts will be able to size yourimmersion heater.The diagrams opposite, show only a selec-tion of VULCANIC products range.

Immersion heater designed to heat liquids in tallopen containers.Special features of these immersion heaters arethe method of fixing the heating elements and therising tube.The heating elements are welded into a sealedbox. The electric cables between the elements andthe connecting box are protected by a large-diameter rising tube.Powers available :- 3 kW up to 13,5 kW : for fuel- 3 kW up to 30 kW : for water- 18 kW up to 40 kW : for circulating water.Gland Iso 25 up to 18kW.Gland Iso 40 up to 36kW.

REMOVABLE IMMERSION HEATERS FOR LARGE HEIGHTS

Niveau

mini du

liquide

Niveau

mini du

liquide

Niveau

mini du

liquide

Niveau

mini du

liquide

Connecting box fixed on top of tank, small variation in liquid level

Connecting box fixed on top of tank, large variation in liquid level

Niveau

mini du

liquide

Niveau

mini du

liquide

Connecting box fixed to tank edge, small variation in liquid level

Niveau

mini du

liquide

Niveau

mini du

liquide

Connecting box fixed to tank edge, large variation in liquid level

Singleor doubleelements

Removable immersion heaterwith connection box fixed to tankedge, with single element.




panels ofdouble ortriple elements


200

100

CbleT en crosse

Niveau mini du bain

Entretoisesuivantecote A1

00

160

135

H

Tube droit

(multiplede100mm)

A

100

160

135

200 stdTube coud

34 H

100

CHOOSING YOUR REMOVABLE IMMERSION HEATER


Min.

liquidlevel

Min.liquidlevel

Min.liquid

level

Min.liquidlevel

Min.liquidlevel

Min.

liquidlevel

Min.liquidlevel

Min.liquidlevel

Crook-

shaped tube

Min. liquid level in bathH

:up

to6ma

ndmore Straight

tube

Elbowed

tube

Cable

REMOVABLE IMMERSION HEATERS

Cross-bar

following

dimension A

Different electrical output



2


Ht

Lc

67

150For acid baths (hydrochloric, nitric, phosphoric)

An extra-light resistance is located inside a virtuallyunbreakable Pyrex sheath.Connection by cable, length approx.1,5 m.

Fig. C

PYREX

C

P/N.Power Voltage Load Ht Lc Weight Protect. PVC L+5 -10% (W/cm2) (mm) (mm) (Kg) P/N Fig.D (mm)

5010-04 1000 W 230V 1P 1,5 440 330 1,2 5061-01 5005010-05 2000 W 230V 1P 1,7 740 560 2,2 5062-01 8005010-06 3000 W 230V 1P. 1,8 1040 810 3 5063-01 1000

105

Ht

Lc

50

107For oil (2 W/cm2), water and alkaline baths.Consists of a ceramic core element in an aluminium-plated steel tube, with IP55 IK5 box in fibreglass rein-forced polyamide 6/6 and gland Iso 20 bis.

Fig. A

105

Ht

Lc

64

107

95

50

70

LcL

t

For water and very dilute acids.

Consists of a ceramic core element in a stainlesssteel tube with IP 55 IK5 box in fibreglass reinforcedpolyamide 6/6 and gland Iso 20 bis.

Fig. A

For chrome etc. baths

Consists of a ceramic core element in a titanium tubewith sealed neoprene box.Connection by cable, length approx. 1,5m.

Fig. B

120

78 1

084

150

1007

8

85 7

70

Accessories for type5005 and 5150 : Stainless steel fixing bracketfor horizontal tank edge fitting

P/N. 5090-01 (Weight 0,04 Kg)

stainless steel fixingbracket for horizontal tankedge fixing. P/N.5145-01(Weight 0,04 Kg)

85

60

50

7

Accessories for types5126-5019 :

Stainless steel fixing brack-etP/N. 9652-01

(Weight 0,135 kg)

Accessories :

For laboratory acid baths

Consists of a small-diameter ceramic core elementin a quartz tube with acid-resistant rubber box.

Connection by cable, length approx. 1,5 m

Fig. E

24

24

35

Ht

Lc

STAINLESS STEEL AISI 304L/DIN 1.4306

TITANIUM

PLATED CARBON STEEL

QUARTZ

A B D E

The red guide line must be always below the level of the liquid,but the terminal box not be immersed.

P/N.Power Voltage Load Ht Lc Weight

+5 -10% (W/cm2) (mm) (mm) (kg)5005-01 1000 W 230V 1P 2 450 350 25005-07 2000 W 230V 1P. 4 450 350 25005-02 2000 W 230V 1P 2 700 600 35005-08 3000 W 230V 1P 4 700 550 35005-03 3000 W 230V 1P 2 900 750 3,5

5005-09 4000 W 230V 3P 4 900 700 3,5


+5 -10% (W/cm2) (mm) (mm) (kg)5150-01 1000 W 230V 1P 2 450 350 25150-04 2000 W 230V 1P 4 450 350 25150-02 2000 W 230V 1P. 2 700 600 35150-05 3000 W 230V 1P 4 700 500 35150-03 3000 W 230V 1P 2 900 750 3,55150-06 4000 W 230V 3P 4 900 600 3,5


+5 -10% (W/cm2) (mm) (mm) (kg)5126-01 1000 W 230V 1P 1,8 450 350 2,25126-04 2000 W 230V 1P 3,6 450 350 2,25126-02 2000 W 230V 1P 1,8 700 600 2,95126-05 3000 W 230V 1P 3,6 700 550 2,95126-03 3000 W 230V 1P 1,8 900 750 3,65126-06 4000 W 230V 3P 3,6 900 700 3,6


+5 -10% (W/cm2) (mm) (mm) (kg)5019-04 300 W 230V 1P 3 250 150 0,4

Accessory for P/N. 5010-

Support for horizontal tank

edge fixing (0,27 kg).

P/N. 5054-01 150

97




33


For oil use 2 W/cm2 maxi, water and aqueoussolutions

Consists of a sheathed tube wound into a verticalcoil, with bakelite handle and gland Iso 20.

Fig. A

40

65

108

Ht

Lc

40

Lc

108

Ht

25mini

Accessories :For types 4536 and4544

Stainless steel fixingbracket (weight 0,07 kg).P/N. 5144-01

Fig. A

Fig. B

For oil (2 W/cm2), water and aqueous solutions

Consists of a sheathed tube wound into a horizontalcoil, with bakelite handle and gland Iso 20.To order a model with integral probe and temperaturecontrollers, replace 4544 with 4548.

Fig. B

28

41

70

Ht

Lc

30

4630

58

7

Visserie 6en nylon

15 mini

For water and laboratory aqueous solutionsConsists of a sheathed tube wound into a vertical coil,

with premould polyamid handle, hook to attach to con-tainer edge and connecting cable, length 1m

Fig. C

These appliances are intended to heat heavy fuel oilaround tank suction filters. They are put into placethrough a manhole above the filter. They consist of aassembly of sheathed elements, located in a deflector

bell,load 2 W/cm2.The control thermostat is an optional extra.Bi-voltage supply in two stages. Supplied with a fixing

gland, fitted to the rising tube and adjustable forheight.

A

135

150

mini

160

THERMOSTA(accessoire)

Plaque detrou d'hommeH

Supply voltage : 230 V or 400 V three phases (3P)Wiring for 2 identical stages 1/2 + 1/2

150 x 115

85

L

Accessory : Extra-high vapour pressure thermostat instainless steel thermowell, with IP 55 connection box.

Double-throw output contacts, 16 A/ 400 VAC.Designed to suit type 4910 suction filter heaters.Accuracy 2,5% of full scale

P/N.Range L Masse(C) (mm) (mm) (kg)

9010-01 0-300 12 3000 3

SCOURED AND PASSIVATED AISI 316L / Din 1.4404 STAINLESS STEEL

SUCTION FILTER HEATERS FOR FUEL-OIL

A B C

SCOURED AND PASSIVATED AISI 316L / Din 1.4404 STAINLESS STEEL


+5 -10% (W/cm2) (mm) (mm) (kg)4536-13 1000 W 230V 1 P 4 715 60 1,24536-06 1000 W 230V 1 P 2 900 140 1,64536-03 1500 W 230V 1 P 2 550 190 1,64536-07 1500 W 230V 1 P 2 1150 190 24536-11 2000 W 230V 1 P 4 550 140 1,34536-04 2000 W 230V 1 P 2 700 250 1,94536-14 2000 W 230V 1 P 4 950 140 1,64536-08 2000 W 230V 1 P 2 1000 250 2,24536-12 3000 W 230V 1 P 4 700 190 1,74536-15 3000 W 230V 1 P 4 1200 190 2


+5 -10% (W/cm2) (mm) (mm) (kg)4536-01 500 W 230V 1 P 2 265 60 0,94536-05 500 W 230V 1 P 2 665 60 1,24536-02 1000 W 230V 1 P 2 400 140 1,24536-10 1000 W 230V 1 P 4 415 60 1


+5 -10% (W/cm2) (mm) (mm) (kg)4544-13 1000 W 230V 1 P 4 670 120 1,24544-06 1000 W 230V 1 P 2 820 170 1,64544-03 1500 W 230V 1 P 2 420 210 1,6

4544-07 1500 W 230V 1 P 2 1020 210 24544-11 2000 W 230V 1 P 4 470 170 1,34544-04 2000 W 230V 1 P 2 520 230 1,94544-14 2000 W 230V 1 P 4 870 170 1,64544-08 2000 W 230V 1 P 2 820 230 2,24544-12 3000 W 230V 1 P 4 570 210 1,74544-15 3000 W 230V 1 P 4 1070 210 2


+5 -10% (W/cm2) (mm) (mm) (kg)4544-01 500 W 230V 1 P 2 220 120 0,94544-05 500 W 230V 1 P 2 620 120 1,24544-02 1000 W 230V 1 P 2 320 170 1,24544-10 1000 W 230V 1 P 4 370 120 1

P/N.Power H A Weight

+5 -10% (mm) (mm) (mm) (kg)4910-02 6000 W 3000 270 300 204910-04 18000 W 3600 350 500 35

Also available with temper-ature probe or thermostatincluded in the handle.

Nylonscrew 6

THERMOSTAT(accessory)

Lidof manhole

min.

NICKEL-PLATED COPPER

270

Hc=

F

65

108

Ht=

180

Thermowell forprobe

Terminal boxe


+5 -10% (W/cm2

) (mm) (mm) (kg)4536-16 600 W 230V 1P 6 150 55 0,1854536-17 1000 W 230V 1P 6 190 90 0,230


IMPORTANT : Cutting to length H can be done within a short delivery time to suit exactly the dimensionsof your tank.


27/40

4

Spare part : Female plug P/N. 9565-01. Weight : 0,04 kg.Spare thermostat (IP 55) : 7507-99.

Option : Thermostat range 0-200C, controls the temper-ature of the product to be heated.

P/N. without P/N. with Power range WeightThermostat Thermostat +5 -10% (mm) (kg)7507-01 7507-02 2500 W 570-615 6,37507-15 7507-16 1000 W 350-370 4,27507-13 7507-14 1000 W 370-395 4,47507-11 7507-12 1250 W 395-420 4,87507-09 7507-10 1250 W 420-445 5,17507-07 7507-08 1500 W 445-490 5,47507-05 7507-06 1750 W 490-530 6,07507-03 7507-04 2000 W 530-570 6,47507-17 7507-18 2500 W 610-650 7,37507-19 7507-20 2500 W 650-710 7,8

P/N. Range Height Capacity Power Weight

(mm) (mm) (l) +5-10% (kg)7531-01 577/605 125 200 1000 W 2,27531-02 463/490 125 120 800 W 27531-03 320/330 125 55 500 W 1,57531-04 275/285 125 25 300 W 2,27531-10 577/605 180 200 1000 W 2,2

7531-15 577/605 180 200 1500 W 2,2

Leakproof models allowing the heating of viscous

products in drums, such as wax, grease, pomade, gel-atin, organic acids, tar, asphalt,coal-tar...Light, easy to install, robust, these heating belts avoidall carbonization of the product because of its largesurface (load 1w/cm2). To be installed on the lowersmooth.Male and female plugs supplied.Voltage

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Vulcanic Fluids Heating 0706