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WAC 296-155-Part L Construction Cranes, Rigging, and Personnel Lifting
Welcome and Introduction
2
Brad Solheim/Steve HeistBrad Solheim/Steve Heist
Crane Safety SupervisorCrane Safety Supervisor
Technical Specialist Technical Specialist
Bellevue, WA 2006
Topics to be Covered
Construction Crane:– Certification Requirements– Crane Operator Qualifications and Requirements
Changes/Additions to 296-155 Part L– Power Line Clearances– Signal Person Requirements– Rigger Qualifications– Responsibilities
6
296-155-Part L
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Phase 1- Effective January 1, 2010 (Crane Safety Rule)
Crane Certification• Construction Industry• Annual Certification• Accredited Crane Certifier
Operator Qualifications• Valid operator’s certificate• Operating hours and Crane related experience
Crane Types Includes: Mobile, Articulating, Tower cranes when used in the
construction industry
296-155-Part L
8
Cranes Included (cranes used in construction)• Mobile Cranes Crawler Cranes• Lattice Boom Hydraulic Telescoping Boom• Articulating Rough Terrain Cranes • Tower Cranes Self Erecting Tower Cranes• Digger Derricks*
Exempt (crane certification and operator certification)• Excavators Backhoes• Conveyors Concrete Pumper Truck• Forklifts* Dedicated Drilling Rig• Digger Derricks* (WAC 296-45) (WAC 296-32)
Washington State Crane Rule
9
Phase 2- Effective February 1, 2012 WAC 296-155, Safety Standards for Construction Workers,
Part L • As effective as OSHA
• Reducing fatalities and injuries at the construction site
• Out dated standards
• Addressing new technology
• Current Nationally Recognized Safety Standards
• 270 pages
• February 1, 2012
296-155 Part L
DOSH:
Certification of crane, operators, & certifiers.
Self-Erecting Tower Cranes
Rigging/signaling requirements (Current ASME)
Assembly/Disassembly Director
Duties of Site Supervisor, Crane owner, user, Lift director, crane operator.
OSHA four year phase in of operator certification. 2014
Nothing on self-erectors
No certification of cranes
OSHA exempts articulating Cranes (delivery)
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Changes/Differences
Rigger and Signal Person Qualifications
WAC 296-155-Part L
Qualified Rigger (296-155-53306)
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Rigger
A Qualified Rigger is a rigger who meets the requirements in WAC 296-155-53306
This applies to construction material handling activities for cranes, derricks, powered industrial trucks.
When required:
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Rigger
– During hoisting activities when Assembling or Disassembling a crane
– Whenever workers are within the fall zone:• During the initial connection of a load to
a component or structure• Hooking, unhooking, guiding a load
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Riggers (cont’d)
Qualification Requirements:– Know and understand the
requirements of applicable ASME standards: B30.7-2006 Base-Mounted Drum Hoists, B30.9-2010 Slings, B30.10-2009 Hooks, B30.16-2007 Overhead Hoists (Underhung), B30.20 Below the Hook Lifting Devices, B30.21 Manually operated Hoists, B30.26 Rigging Hardware.
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Riggers (cont’d)
Qualification Requirements:– Competent in the application of the
type of hitches used
– Basic understanding of crane operation
– Know and understand rigging related conditions, such as load weight estimation, center of gravity, effect of angles on rigging components and basic hand signals, as applicable.
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Riggers (cont’d)
– Know and understand rigging selection and capacity ratings
– Know and understand the type of sling and hitch used
– Know rigging hardware
Riggers (cont’d)
Qualification Requirements: (July 31, 2012)
– Demonstrate through a written test, and a practical test
– Documentation from qualified evaluator
• A Third Party Qualified Evaluator • An Employer Qualified Evaluator
– An Employer's Qualified Evaluator under this option is not portable
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Requirements WAC 296-155-329 Qualified person‑-Rigging.
• Rigger requirements have been moved to;
(WAC 296-155-53306)
WAC 296-155-330 Rigging Equipment• Rigging requirements have been moved (see WAC 296-155-556 through 296-155-562)
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Qualified EvaluatorA person who has demonstrated that he/she is competent in accurately assessing whether individuals meet the qualification requirements for signal persons or riggers, per 296-155-53302 and 53306.
Third Party Qualified Evaluator– means an entity which is independent from the signal person’s or the
rigger’s employer.
Employer (not a third party)– means a person employed by the signal person’s or the rigger’s
employer.
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Signal Persons Qualifications 296-155-53302
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Signal Person (Feb 1,2012)
This applies to construction activities which involve cranes and powered industrial trucks which have been configured to hoist and lower by means of a winch or hook
Who meets the requirements of WAC 296-155-53302
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Signal Person Required
– Point of operation is not in full view of operator– View of direction of travel is obstructed– Site specific safety concerns which the operator
or person handling the load determines it necessary
– Working near energized power lines and a dedicated spotter is used, in addition to other responsibilities they must also meet the signal person qualifications
– Any time someone is signaling a crane
Signal Person Qualifications
Qualification Requirements:– Know and understand the type(s) of signals
which will be used– Competent in the application of the type of
signals used– Have a basic understanding of equipment
operation and limitations, crane dynamics, and boom deflection
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Signal Person Qualifications
Qualification Requirements:– Demonstrate knowledge and skill through
a verbal or written test, and through a practical test
– Documentation from qualified evaluator• A Third Party Qualified Evaluator• An Employer Qualified Evaluator
– An assessment by an Employer's Qualified Evaluator under this option is not portable
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Qualified EvaluatorA person who has demonstrated that he/she is competent in accurately assessing whether individuals meet the qualification requirements for signal persons or riggers, per 296-155-53302 and 53306.
Third Party Qualified Evaluator– means an entity which is independent from the signal person’s or the
rigger’s employer.
Employer (not a third party)– means a person employed by the signal person’s or the rigger’s
employer.
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Qualified Riggers and Signal Persons
Qualification
Options
Documentation
Required Portable
Expiration
Date
3rd Party Qualified Evaluator
Yes Yes5 Yrs
maximum
Employer Qualified Evaluator
Yes No
5 Yrs
maximum
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Qualified Riggers and Signal Persons
Qualified Rigger________________________________
Date _______________________
Rigging Type: Chain Slings Wire Rope Synthetic Metal Mesh
Rigging Hardware: Shackles Turnbuckles Eye Bolts Wire Rope Clips
Third Party EvaluatorEmployer EvaluatorEvaluator Name_______________________________Evaluator Company____________________________ 28
•The employer must make the documentation for whichever option is used available at the site while the rigger or signal person is employed by the employer.• The documentation must specify each type of rigging and signaling type • The documentation must specify each type of signaling
Sample DocumentationQualified Signal Person__________________________
Date _______________________
Signaling Type: Voice Hand Radio Other_______________
Crane Type: Mobile Tower Articulating Overhead
Third Party EvaluatorEmployer EvaluatorEvaluator Name_______________________________Evaluator Company____________________________
Qualified Riggers and Signal Persons
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Required Documentation
•The testing of the practical and written documentation for whichever option is used available at the site• The documentation must specify each type of rigging and signaling type
A telescopic boom Powered Industrial Trucks configured with a winch or hook DOES fall under the scope of Part L.
Manufacturer’s written approval is required before using attachments
Forklifts and Construction A vertical mast Powered
Industrial Truck when configured with a hook would not fall under the scope of Part L.
Rigging (Part F-1) Operation (Chapter 863)
Manufacturer’s written approval is required before using attachments
32
WhatWhy Who
Qualified Riggers
33
WhatWhy Who
Qualified Riggers
Power Line Safety WAC 296-155-53408
34
Power Line Safety Requirements If the crane or rigging could get closer than 20/50 feet to an
energized power line there are new safety requirements which apply.
If the crane or rigging can not get closer than 20/50 feet to the line even if the crane is operated at its maximum working radius, the 20/50-foot requirement is satisfied.
Minimum approach distance:
Up to 350kv 20 Feet
Over 350KV 50 Feet
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Power Line Safety
Crane assembly/disassembly below energized power lines is prohibited.
Crane assembly/disassembly inside Table 4 is prohibited.
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Operation of Crane/Derrick
Identify the work zone by demarcating boundaries. (flags, or devices/limiting)
Determine maximum working radius/360 which includes rigging & load. If could get closer than 20 ft of a power line.
Employer must meet requirements in Option (1)(2) or (3)
Power Line Safety Requirements Crane operations near power
lines, use one of 3 Options– Option 1 - Deenergize & Ground
Power lines
– Option 2 - Maintain 20/50 foot clearance
– Option 3 - Obtain power line voltage from Utility Owner/Operator and ensure the crane or rigging does not get closer than the distances listed in Table 4
38
Power Line Safety Requirements
Work Zone360 degrees around the crane (maximum working radius) Demarcate work zone boundariesand prohibit the operator fromoperating the crane past those boundaries
Power Line Safety Requirements Options 2 and 3 also require the
following: Installing an elevated warning line or
barricade 20/50 feet from Power Line, and
Implement at least one of the following:
• Proximity alarm (OSHA exempt)
• Dedicated spotter• Range control warning device• Range Movement limiter• Insulating link (OSHA exempt)
40
41
Could you get within 20 feet of a power line?
YES NO
Option #1 Deenergize & Ground
Encroachment Prevention Measures
Option #3Ask Utility for Voltage and Use Table 4 (with minimum
clearance distance)
Option #220-foot Clearance
No Further Action
• Planning Meeting• If Tag Lines are Used, They Must be Nonconductive• Elevated Warning Lines, Barricades, or Line of Signs
PLUS (Choose One):
• Spotter, Warning Device, Range Limiter.
Power Line Safety Requirements (Part L before 2/1/2012)
For energized power lines rated at or below 50kV the minimum approach distance shall be 10 ft.
For lines rated over 50 kV., minimum clearance between the lines and any part of the crane or load shall be 10 feet plus 0.4 inch for each 1 kV. over 50 kV., or twice the length of the line insulator, but never less than 10 feet
42
Power Line Safety Requirements (Current Part L)
Minimum Clearance Distances Table 4
Voltage Minimum clearance distance
up to 50 (kV) 10 (feet)
over 50 to 200 15
over 200 to 345 20
over 345 to 500 25
over 500 to 750 35
over 750 to 1,000 45
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That was
easy
EXAMPLE 1a
OSHA examples
EXAMPLE 2
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Responsibilities: Duties of Assigned Personnel Crane Owner:
• Has custodial control of a crane by virtue of lease or ownership.
Crane User:• Arranges the crane's presence on a worksite and controls its use there.
Site Supervisor:• Exercises supervisory control over the worksite on which a crane is being used and over the work that is being performed on that site. (WAC 296-155-53408 Power line Safety implemented)
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Duties of Assigned Personnel (cont) Lift Director:
• Directly oversees the work being performed by a crane and the associated rigging crew.– (WAC 296-155-53408 Power Line Safety implemented)
Crane Operator: Directly controls the crane's functions.
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Assembly/Disassembly
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Personnel Lifting Platforms 296-155-547
20 Pages Personnel Lift Design Personnel Lifting Hoisting Equipment Crane Derrick Requirements Inspections (lift and cranes) Lift proof load tests Trial lift Crane Operation Requirements Employer’s responsibilities Personnel Lift Supervisor’s responsibilities Lifting Personnel
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Rigging 296-155-556 - 562
70 Pages Slings
– Chain
– Wire Rope
– Metal Mesh– Synthetic Rope slings, Web slings, Round slings
Includes – Design– Maintenance Repair– Testing
– Use 52
Rigging 296-155-556 - 562
Rigging Hardware– Shackles
– Turnbuckles
– Eyebolts
– Wire rope Clips
– Wedge Sockets
Includes – Design– Maintenance Repair– Testing– Operation
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Rigging 296-155-556 - 562
Lifting Device by Types– Structural lifters– Mechanical lifters– Vacuum lifters– Lifting Magnets– Grapples
Includes – Design– Maintenance Repair– Testing– Operation 54