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Agri-fibre Board Made From Rice Straw and Wheat Straw ——Panels For A New Era

Wanhua Ecoboard Co.,ltd

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Page 1: Wanhua Ecoboard Co.,ltd

WANHUA ECOBOARD1

Agri-fibre Board Made From Rice Straw and Wheat Straw——Panels For A New Era

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WANHUA ECOBOARD 2

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P6 What We Invent

P12 Wanhua Ecoboard Product Features

P16 Wanhua Ecoboard Series

P19 Wanhua Ecoboard For Furniture

P22 Wanhua Ecoboard For Door

P25 Wanhua Ecoboard For Floor

P26 Wanhua Ecoboard Interior Decoration

P30 Social Sustainability

P32 Company Certificates

P34 Wanhua Profile

P36 Wanhua Brand Idea and Vision

P38 Cooperation with Dieffenbacher

P44 Contact us

CONTENTS

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Wanhua Ecoboard is the new generation mdf fiber boards, 100 %

environment friendly.

Wanhua Ecoboards are NOT made from wood But uses agricultural fibers,

residue or are left-over from harvests, a product that is usually burned as

a waste problem. Using the advanced processing technology, the result is a

board that is far superior to MDF or particleboards on the market today.

Wanhua Ecoboard, which puts an end to the history that all wood-based

panels release formaldehyde, is a truly formaldehyde-free product.

What We Invented

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The world’s biggest Straw board manfacturer

We have a complete set of facilities and excellent staff for the research, development and

manufacturing of straw board products, devices and adhesives. Besides, our company is also the

first high-tech company specialized in production, tech-introduction and research of straw board

industry which truly achieved the integration of multi-industry chain from the production of

eco-friendly adhesive, straw board making equipment to the manufacturing of straw board.

> Made of 100% high-quality natural wheat straw

> Using formaldehyde-free adhesive(P-MDI)

> Produced in contionus hot pressing process

Our boards have a natural and unique look and feel, with a clear and golden surface

We produce a wide range of straw boards to different technical specifications, which can be

applied in many different ways, for example: in furniture making, door making, flooring,interior

design, sound insulation and construction

Instead of physical binding method using urea-formaldehyde resin adhesive in traditional wood-

based panel, chemical reaction takes place during the adhesive process of Ecoboard by MDI

polymerizing with straw fibers.

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When MDI gets mixed with straw fibers, three chemical reactions would occur and totally

change the molecular structure of the board.

1.surface filming: react with the water on the surface of the straw fibers to form a compact

protection film.

2.fiber hardening: react with the water inside the straw fibers forming a solidified layer to

support the board body.

3.hydroxy chaining: react with the hydroxy in cellulose molecules to form a thermosetting

adhesive network structure.

By the way that polymers polymerizing with each other, we realize the improvement of

Ecoboard property. According to the state authority confirming detection, physical and chemical

indicators of Wanhua Ecoboard have all reached or exceeded national standard.

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Performance Comparison between WanHua Ecoboard and traditional composite board

Item UnitParticle board

13mm-20mm

Ecoboard

13mm-20mm

Mid-density fiberboard

12mm-19mm

Density Kg/m3 ≥400-900 ≥650-880 ≥450-880

Static Bending strength MPa ≥13 ≥13 ≥20

Internal bond strength MPa ≥0.35 ≥0.35 ≥0.45

Vertical nail-holding ability N ≥1100 ≥1100 ≥1000

Parallel nail-holding ability N ≥700 ≥700 ≥800

Thickness swelling rate of water

absorption(after 2 hours)% ≤8 ≤6 ≤10(24h)

Free formaldehyde release amount mg/LE1≤1.5mg/L

E2≤5.0mg/LNon-detectable

E1≤1.5mg/L

E2≤5.0mg/L

National Standard GB/T 4897.3-2003 GB/T21723-2008 GB/T11718-1999

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Formaldehyde-free:

According to the National Panel Testing Center, formaldehyde emissions have been measured

at 0.02 mg/L, which is one tenth of the amount allowed by the European E0 standard. This

minimal emission comes from natural substances contained in straw stalks.

Besides releasing no formaldehyde, Wanhua Ecoboard adopts straw fiber to replace lignified

fiber creatively to have an excellent physical property outstripping ordinary artificial board.

Resistance to Deformation

Eco-friendly adhesive MDI has strong reactivity so that it can react with straw cellulose

molecular to form firm irreversible new chemical bonds working as effective bonds inside the

board. Due to the way that polymers combined together firmly and steadily, MDI has been

widely used in automobile industry to make bumper, brake pad, damper, and so on. MDI has

also been applied to military area as an important material in manufacturing armor, bulletproof

helmets and armor vehicles. Thus, Wanhua Ecoboard has the advantage of hard texture, steady

shape, high strength and good ability in bearing and resisting deformation.

Product Features

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Moisture Resistance

Large amount of natural wax layer on the surface of the straw fiber has a dampproof effect for

Ecoboard like the paraffin additive in damp proof slab. In addition, MDI itself plays an important

part in producing waterproof coating and sealant. After MDI reacting with straw fibers, the polymer

composite structure formed in the reaction has pretty good hydrophobic property. Consequently,

Ecoboard is not easy to absorb moisture. Furthermore, its volume expansibility after being affected

with damp is superior to ordinary artificial boards.

Fire Resistance

Straw fiber contains a lot of silicon dioxide, which is a natural fire-proof material. Relevant test result

also shows that our product, even in cases of adding no fire retardants, could meet the requirement

of B2 instead of C for ordinary boards. When Ecoboard is on fire, it could only become carbonized

rather than spreading to other objects.

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With a versatile machining process performance: suitable of further processing such as perforation, tenoning,

form milling, bending and carving, etc., Ecoboard has a homogeneous density, glossy surface, no obvious

chromatic aberration and can be processed in a similar way with wood-based panel. Meanwhile, Ecoboard

could be dealt with surface decoration including melamine veneering, single plate veneering, polyester paper

veneering, fireproofing board veneering, PVC, paint and other plastic film coating process.

Product Processing Performance

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Density Specification

Density Series Density range(kg/m3) Application Area

Light density series 400-500 Door panel, insulating board, drawing board and white board

Mid-density series 700-750Furniture, decorating fitments, vehicle and shipping

manufacturing, packaging and logistics.

High-density series >750flooring, acoustic board, hanging board and the above-

mentioned mid-density series application areas

To cater to customers’ various needs, adjustment is available

Regular product specification Thickness(mm) Width(mm) Length(mm)

5 1220 2440

9 1220 2440

12 1220 2440

15 1220 2440

16 1220 2440

18 1220 2440

25 1220 2440

35 1220 2440

38 1220 2440

40 1220 2440

40.4 1220 2440

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Wanhua Ecoboard can be used in producing a variety of high-grade furniture,

various plate combinations (fixed) furniture and disassembly of furniture. The

strawboard can be assembled into furniture through melamine, veneer and other

surface decoration veneer processing. It can also be processed into furniture

and decorations after the treatment components, such as polyester coating, paint

finishing, powder coating, hand-cover stickers, stickers, and cover film (0.36 mm)

PVC vacuum so. In addition, the board can be processed into various shapes;

plate side can process a variety of curve shaped edge.

The strawboard can not only be used to make the hotel, a variety of family and

bookcase, wardrobe, shoe cabinet, TV, coffee table, dining tables, stools, dressing

table, desk, sofa, chairs, cabinets, in cupboards, desks and chairs, bar chairs, beds

and other furniture, but also be used to make all kinds of office furniture, such

as: office furniture, partitions separated integrated office, computer tables, file

cabinets and other components.

Furniture Board

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Regular product specifications

Product features

Thickness (mm) Width (mm) Length (mm) Density(kg/m³)

5 1220 2440 >750

9 1220 2440 700-750

12 1220 2440 700-750

15 1220 2440 700-750

16 1220 2440 700-750

18 1220 2440 700-750

25 1220 2440 700-750

Qualification items Index value

Percentage of Moisture(%) 4~13

Swelling rate of 2h(%) ≤8

Internal bonding strength(MPa) ≥0.35

Surface bonding strength(MPa) ≥0.8

Static bending strength(MPa) ≥13

Elastic Modulus(MPa) ≥1600

Nail-holding power of the Vertical Surface(MPa) ≥1100

Nail-holding power of the paralleling Surface(N) ≥700

Deviation of the average density(%) ≤±8

Formaldehyde Emission (mg/L) 0

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The straw board can be used to make door pocket cover, window cover, hollow doors, panel

doors and relief doors. You can paste decorative paper, decorative veneer and polymer panel,

and it can be painted directly or be pasted by PV.

Wanhua door core is a rigid, lightweight door core that offers a range of benefits, most notably

being its fire resistance when used in both model and flush interior doors. Wanhua Wheatboard

is the perfect match for your environmentally friendly, “green” projects.

> Agri-fiber Board made of renewable straw and bound with MDI adhesive Composites are

renewable wheat straw which reduces dependence on timber resources

> No added formaldehyde (exceeds CARB standards)

> The MDI adhesive is free of formaldehyde and other harmful volatile organic compounds

> 100% degradable or recyclable to an equal product

> Lower density reduces tool and machine wear

> Panel rigidity improves door stability

> Increases door fire resistance (compared to hollow core)

> High STC value adds resistance to noise transmission

> Easily processed, improving yield and reducing losses

> Two sheets of door core can be made into five doors which offer a superb cost advantage

> Can be pasted directly with wood skin which reduces the quantity of surface decoration

> Much lighter and better strength than normal door

Door Board

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Regular product specifications

Thickness (mm) Width (mm) Length (mm) Density(kg/m³)

35 1220 2440 480-520

38 1220 2440 480-520

40 1220 2440 480-520

40.4 1220 2440 480-520

Product features

Qualification items Index value

Percentage of Moisture(%) 4~13

Swelling rate of 2h(%) ≤10

Internal bonding strength(MPa) ≥0.08

Surface bonding strength(MPa) ≥0.3

Deviation of the average density(%) ≤±8

Formaldehyde Emission (mg/L) 0

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To Be Used as Base Material to Manufacture Solid Wood Composite Floor Board.

Wanhua Ecoboard panels can be used as block or substrate boards of solid composite flooring

boards.

> It will save precious wood-based resources

> It is without any increase of formaldehyde emission

Regular product specifications

Thickness (mm) Width (mm) Length (mm) Density(kg/m³)

12 1220 2440 >800

Floor Panel

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Qualification items Index value

Percentage of Moisture(%) 4~13

Swelling rate of 2h(%) ≤6

Internal bonding strength(MPa) ≥0.40

Surface bonding strength(MPa) ≥0.8

Static bending strength(MPa) ≥18

Elastic Modulus(MPa) ≥2000

Nail-holding power of the Vertical Surface(N) ≥900

Nail-holding power of the paralleling Surface(N) ≥700

Deviation of the average density(%) ≤±7

Formaldehyde Emission (mg/L) 0

Product features

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The Eco-board has medium density, high strength, insulation, sound and heat insulation.

Its surface is smooth, which is suitable to make fitting parts of partition wall and ceiling,

acoustic panels veneered, decorative wall plates, container handling, closet, backdrop,

television etc.

Key features:

> Superior workability: does not break when cut, easy trimming and exceptional bending

properties

> Healthy: zero-emission formaldehyde-free adhesives and no noxious smells

> Moisture resistance and high durability

> Better water resistance than traditional wood-based board

> Excellent nail-holding capacity on all sides

> Perfect abrasive resistance

> Easy cleaning and maintenance

Regular product specifications

Thickness (mm) Width (mm) Length (mm) Density(kg/m³)

5 1220 2440 >750

9 1220 2440 700-750

12 1220 2440 700-750

15 1220 2440 700-750

16 1220 2440 700-750

18 1220 2440 700-750

25 1220 2440 700-750

For Variety in interior decoration

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Straw board is used in the Olympic tennis stadium project

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Product features

Qualification items Index value

Percentage of Moisture(%) 4~13

Swelling rate of 2h(%) ≤8

Internal bonding strength(MPa) ≥0.35

Surface bonding strength(MPa) ≥0.8

Static bending strength(MPa) ≥13

Elastic Modulus(MPa) ≥1600

Nail-holding power of the Vertical Surface(N) ≥1100

Nail-holding power of the paralleling Surface(N) ≥700

Deviation of the average density(%) ≤±8

Formaldehyde Emission (mg/L) 0

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Good news for the consumer and the environment.

Wanhua Ecoboard panels are made of a natural waste material, which is normally either burnt

or ploughed under. By turning it into a valuable building material, our company contributes

to the green economy enterprise concept, a low-carbon world and sustainable development.

Social Benefits

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•Reduction of carbon-emissions through the elimination of straw burning and a low CO2

emission production process

• Reduction of deforestation (most wood is used for the construction industry)

• Increased income for farmers through selling a bi-product of their harvest

• Formaldehyde-free

• Wanhua Ecoboard products contribute to a safe living environment and an atmosphere of well-

being. We use no harmful chemicals or formaldehyde adhesive, preserving from noxious smells,

headaches or uneasiness

The ecological case for Wanhua Ecoboard panels

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Wanhua Ecoboard have been certified by international organizations.

Below are a few examples. For more detailed information about our certifications pls

go to www.wanhuaboard.com

Our certifications.

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CE CERTIFICATION

CARB NAF CERTIFICATE

F FORMALDEHYDE EMISSION LEVEL: NO DETECTED

KOREA ENVIRONMENTAL LABELING CERTIFICATION

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Wanhua Eco-board Co., Ltd founded at end of 2006 was invested by 5 shareholders including

Wanhua Industrial Group, Hongta Innovation Co., Ltd etc. The operating activities of Wanhua

Eco-board Co., Ltd cover the research and production of Wanhua Formaldehyde-free straw-

made Eco-board and the research and production of Eco-board making equipment which has

made our company the largest straw board supplier worldwide.

Wanhua Eco-board Co., Ltd consists of six branch companies: Beijing Wanhua Eco-board

R&D center, Wanhua (Jingzhou) Eco-board Co., Ltd, Wanhua (Xinyang) Eco-board Co., Ltd,

Wanhua (Qixia) Eco-board Co., Ltd, Wanhua (Chongqing) Eco-board Co., Ltd and WanHua

(Xinyang) Woodworking machinery. We have a complete set of facilities and excellent staff for

the research, development and manufacturing of straw board products, devices and adhesives.

Besides, our company is also the first high-tech company specialized in production, tech-

introduction and research of straw board industry which truly achieved the integration of multi-

industry chain from the production of eco-friendly adhesive, straw board making equipment to

the manufacturing of straw board.

Company Introduction

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Wholly owned subsidiary

WANHUA ECOBOARD (JIGNZHOU) CO.,LTD

WANHUA ECOBOARD(XINYANG) CO.,LTD

WANHUA ECOBOARD (QIIA) CO., LTD

WANHUA ECOBOARD RESEARCH AND DESIGN (YANTAI) CO., LTD

Holding and subsidiary shares

XINYANG WOODWORKING MACHINERY CO., LTD

DAOSHENG INTERNATIONAL FINANCING AND LEASE CO., LTD

WANHUA CONSTRUCTION ENGINEERING (YANTAI) CO., LTD

WANHUA ECOBOARD(CHENZHOU) CO., LTD

WANHUA ECOBOARD CO., LTD

THE COMPANY ORGANIZATION CHART

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Our Brand Idea A beautiful life starts with WanHua

No release of Formaldehyde which reduces the harm to human body to zero.

No felling trees which reduces the damage to nature to zero

Put an end to the history all artificial boards release formaldehyde.

Put an end to the history all artificial boards dependent on felling trees.

Wanhua Brand Idea and Vision

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Research and development of manufacturing strawboard in

the world

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Our Vision

Wanhua Ecoboard Co.,Ltd has the most advanced straw board production line in our country

with a capacity of 160 thousand cubic meters/year both existing and under construction. We

plan to set up 10-15 straw-board production lines throughout the whole country to expand our

capacity to 700K-1M cubic meters/year in three years’ time. The expansion will help us to

enlarge our annual turnover to 2.2 billion RMB.

In order to be an artificial board brand with profound public influence within 3 years, our

company is committed to building up a functional network covering production, logistics,

storage, sales channels nationwide and a market-oriented export system overseas.

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Foreign Trade Department Representative: Alison Peng

TEL: +86 18607219607FAX: +86 10 80100405/08

SKYPE: allison-pengEMAIL: [email protected]

HeadquartersWanhua Ecoboard Co.,Ltd

ADD: No.5 Xinghuo Street, Changping Science and Technology Park, Beijing City, China 102200TEL: 86 10 80100406FAX: 86 10 80100408

BranchesWanHua(Jingzhou) Ecoborad Co., Ltd.

ADD: Xinzheng Street, Gong’an County, Hubei Province, PRCTEL: +86 716 5393384FaX: +86 716 5394088

WanHua (Xinyang) ECOBorad Co., Ltd.ADD: Xinyang industrial park, Xinyang, Henan Province, PRC

TEL: +86 376 3707500FAX: +86 376 3707590

WanHua (Qixia) ECOBorad Co., Ltd.ADD: Guandao Town, Qixia, Shangdong Province, PRC

TEL: +86 535 5059888FAX: +86 535 5059999

WanHua (Xinyang) woodworking machinery Co.,Ltd.ADD: 146#, Beijing Road, Xinyang, Henan Province, PRC

TEL: +86 376 6330127 6852606FAX: +86 376 6338844 6335605

Website: www.xymj.com.cn

Do you want to learn more about Wanhua Ecoboard products?Contact us:

www.wanhuaboard.com (English) www.whstby.cn (Chinese)