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Plan of the Week
Contact Chris Hil l for more detai ls
205-432-801 3
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More Plans
lumber1 - 2 x 4 x 84 - 1 x 4 x 101 - 1 x 4 x 8(availability will vary)hardware/supplies1 1 /4" pocket hole screws1 5/8" deck screws#16 x 1 1 /2" bradswood glueprimer/paint/stain
toolsmiter saw, circular saw,or hand sawtable saw with tapering jigor j ig sawdrill/driverKreg jig and drill bitpower sanderpneumatic nailer/hammerclampssquare
WhatYou'll Need v
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© Chris Hill/Chief's Shop 2012 Page 1chiefs‐shop.com
NOTELayout
take care!
About These PlansOn this first page you will see above the project complete. On the last page you'll find thefinished outer dimensions.
To the right is a list of the Lumber, Hardware/Supplies, and Tools you will need tocomplete this project. A measuring tape and pencil are not included because that should bepretty standard and self explanatory.
Below What You'll Need is the Parts list. This also is included on the Cutting Diagrampage, which is the last page of this plan document.
Throughout these plans you'll find the icons below:
This indicates a diagram detailing the dimensions of a project partand/or the placement for pocket holes, screws, nails, etc.
Notes are the instructions for a particular step/section of the project.
This indicates when to pay close attention to the diagrams,take precautions for safety, etc.
PartsEnd Rails (2) - 3/4 x 3 1 /2 x 44 1 /2Side Rails (2) - 3/4 x 3 1 /2 x 24Legs (4) - 1 1 /2 x 3 1 /2 x 14 1 /4Stretcher (1 ) - 3/4 x 3 1 /2 x 22 1 /2Slats (7) - 3/4 x 3 1 /2 x 50
All parts are listed in actual dimensions. Refer tothe Cutting Diagram on the last page of this planas a guide for determining the specific boardfrom which to cut the parts.
© Chris Hill/Chief's Shop 2012 Page 2chiefs‐shop.com
Layout Side Rail
NOTE Use the layout as guide for measuring, marking, cutting, and drilling pocketholes in the Side Rails. Set your pocket hole j ig and drill bit for 3/4-inch stock.
NOTEPosition the Side Rails as shown below (flush with the ends on theinside face of the End Rails) and attach using glue and 1 1 /4-inchpocket hole screws.
End Rail
End Rail
Side Rail
Side Rail
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Page 3chiefs‐shop.com © Chris Hill/Chief's Shop 2012
LayoutLeg
NOTE Use the layout above as a guide for measuring, marking, and cutting the Legs.
NOTEPosition the Legs as shown below(flush with the inside corners of theRail Assembly, faces positioned overthe pocket holes on the Side Rails,and tapered side positioned inward),and attach using glue and 1 5/8-inchdeck screws. Be sure to drillcountersunk pilot holes for thescrews, and drive them throughthe Rails and into the Legs.
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Page 4© Chris Hill/Chief's Shop 2012chiefs‐shop.com
NOTEPosition the Stretcher centered on the Side Railsbetween the Legs and attach using glue and 1 1 /4-inchpocket hole screws.
StretcherLayout
NOTE Use the layout as guide for measuring, marking, cutting, and drilling pocketholes in the Stretcher. Set your pocket hole j ig and drill bit for 3/4-inch stock.
Stretcher
Side Rail
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Page 5© Chris Hill/Chief's Shop 2012chiefs‐shop.com
NOTEPosition one Slat as shown (overhangingthe Side Rails by roughly 5/8 inch - centered - andoverhanging the End Rails by 2 inches) and attachusing glue and 1 1 /2-inch brads. Be sure to drivethe brads through the Slat and into the End Rail,Side Rails, and Stretcher.Repeat on the other end, making sure the secondSlat is flush with the ends of the first Slat.
NOTEPosition the remaining Slats flush with the endsof the first two Slats and spaced roughly 1 /8 inchapart (a wooden paint stirrer works well). Attachusing glue and 1 1 /2-inch brads. Be sure to drivethe brads through the Slats and intothe End Rails and Stretcher.
SSiimmppllee WWooooddwwoorrkkiinngg::ccaabbiinn ccooffffeeee ttaabbllee
Page 6© Chris Hill/Chief's Shop 2012chiefs‐shop.com
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Follow ALL SAFETYGUIDELINES AND RECOMMENDATIONS provided by the manufacturers ofyour tools, and any chemicals such as glue and finishes you use in this project. YOUare responsiblefor your safety, so use common sense when working in the shop!
take care!
KcUTTING DIAGRAM1 x 4 x 8
1 x 4 x 1 0
2 x 4 x 8
PartsEnd Rails (2) - 3/4 x 3 1 /2 x 44 1 /2Side Rails (2) - 3/4 x 3 1 /2 x 24Legs (4) - 1 1 /2 x 3 1 /2 x 14 1 /4Stretcher (1 ) - 3/4 x 3 1 /2 x 22 1 /2Slats (7) - 3/4 x 3 1 /2 x 50
All parts are listed in actual dimensions. Refer tothe Cutting Diagram on the last page of this planas a guide for determining the specific boardfrom which to cut the parts.
