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Waste Management Servicesfor Oil & Gas Industries
in Japan and Southeast Asiaby DOWA ECO-SYSTEM CO., LTD.
(Tokyo, JAPAN)Toru NISHIYAMA
December 15 & 16th, 20145th Joint KISR/JCCP Environment Symposium
in Kuwait
1. Introduction of DOWA
2. Hazardous waste treatment facilities in Japan,Thailand, and Indonesia
3. Drilling Waste Management (DWM) and siteservices for oil & gas project
4. Soil remediation for oil-contaminated soil
Contents
2
1. Introduction of DOWA
3
• Founded 1884 in Japan
• Common Stock JPY 36.4 billion
• Net Sales (FY2013) JPY 443.9 billion
• Employees about 5,500 (April 2014)
Overview of DOWA Holdings Co., Ltd.
Business companies
SmeltingNonferrous
Metals
ElectronicMaterials
HeatTreatment
EnvironmentalManagement& Recycling
MetalProcessing
Dowa Eco-SystemDowa Metals & Mining
DowaElectronics Materials
Dowa Metaltech Dowa Thermotech
4
Core Businesses of DOWA
LEDs, silver powders,ferrite powders,other metal powdersetc.
Computer,plasma displays,mobile phones,batteries,automobiles etc.
Electronic Materials
Smelting and refiningofGold, silver,copper, gallium,indium etc.
Metal RefiningMaterial manufacturing
Connector materials,Metal-ceramic boards,other metal processingetc.
Resource Recycling, Waste Management, Soil Remediation,Consulting etc.
Environmental Management & Recycling
Creating arecycle-oriented
business
Metal Processing
Assembled into ConsumerProduct
Furnace for heattreatment ofautomobilecomponents etc.
Heat Treatment
Manufacture of value-added materials
Recycling and Detoxification
5
Metal Recycle Technology of DOWA
6In
GaZn Bi
SeCdCu
Au
Pb S
Ag
Te
Pt Sb
Ge
Pd Rh
Co
Rt Sn
Li Ni
Introduce New Type Furnace
for Secondary Materials
Business Activities of DOWA ECO-SYSTEM
7
1. Waste TreatmentCollection of mainly industrial waste andsome municipal waste, and treatment ofwaste.
2. Soil & Groundwater RemediationInvestigation and remediation of soil &
groundwater contaminated by heavy metals(lead, arsenic, etc.), oils and VolatileOrganic Compounds (VOCs).
3. Metal RecyclingRecycle of precious metals from waste andscraps, such as factory discharge, home appliancesand vehicles.
4. LogisticsTransportation of waste and recyclablematerials mentioned above.
DOWA’s Network in Japan
8
Eco-System Akita(EAK)
Kowa Seiko(Incineration and RecyclingIron-manufacture materials)
Eco-System Sanyo(ESY)
Eco-System Chiba(ECB)
・Eco-System Japan(Sales department and Collection)
・DOWA ECO-System
★
★★
★
★
★
★
★★
Green Fill Kosaka(GFK)
Meltec(MLT)
・ Incineration・ Land Fill・ Melting
★Facilities BranchesSales department Branches
Treatment disaster waste(as Joint Venture)
Okayama Koyu(Mixture and
Neutralization)
Waste from Oil Industry in Japan
• Waste from oil refinery
– sodium hydroxide fromdesulfurizing process
– tank washing waste water
– tank sludge, etc.
9
Photo from KK KYODO NEWS SITE
10
Waste Management
Metal RecyclingSoil Remediation
Waste ManagementMetal Recycling
Metal RecyclingSoil Remediation
Waste ManagementMetal RecyclingSoil Remediation
Metal Recycling
Waste ManagementMetal RecyclingSoil Remediation
Environmental Business in Asia
2. Hazardous Waste Treatment in Japan,Thailand, and Indonesia
11
Pesticide Waste Solvent
Waste Plastics
Waste Bottles
Fabric Waste Sludge
Industrial Waste
• Flammable oil (flame point less than 70 degreescentigrade)
• Wastewater (acid<pH2, alkaline>pH12.5)
• Infective (medical) waste
• Polychlorinated biphenyls (PCBs)
• Asbestos
• Waste contains hazardous substances such as heavymetals (Pb, Hg, As, etc.), solvents, pesticides, anddioxins.
– In addition, sludge containing 5% or more oil is not allowedfor landfill (not classified as “hazardous”).
Hazardous Waste (Japanese Regulation)
13
Hazardous Waste Incinerator
14
Capacity: 600 t/day(Total 2000 t/day in Japan)
SCC
Cinders
non-hazardoussolid wastes
Waste liquidfor temperature control
Steam generator
Bag filter #1 Bag filter #2 De-NOx
Exhauststack
Quench towerBoilerRotary kiln
FH facility(for flammable orhazardous waste)
as a raw materialsfor cement
Thermal recyclingThermal RecoveringGeneration of Electricity
Material Recycle
The cinders (combustionresidue) is utilized as a rawmaterial of roadbed
1) Waste heat generator(4000 kW)
2) The generated electricityis used in our plants.
1) Waste oil is used as fuelfor incinerator.
2) Waste liquids (waste alkaliand acid) is used fortemperature control.
Soot and dust
Induceddraft fan
Process Flow of Incinerator
Hazardous wastedrums
Inert gas
Shredder(reducing the size)
Mixer(homogenizing)
Piston pump(feeding)
The hazardous wastes are shredded under inert gas condition (in the shredder).Shredded wastes are homogenized in the mixer.Piston pump fed wastes to the front wall of the rotary kiln.
16
Hazardous Waste Pre-Treatment System
17
Controlled Waste Landfill
• Hazardous waste landfillfor incinerated ash andother waste.
• Capacity: 2.7 million m3
Water treatmentplant
Way bridge, Office
Landfill space
Ash Melting for Recycle
18
Artificial Stone(Molten Slag)
For the Roadbed Material
Molten Metal(include in Au,Cu,etc)Municipal
Industrial
Eco-System Chiba , Akita(Incineration)
Bottom Ash
Metal Recycling
Green Fill Kosaka(Landfill)
6
Bottom & Fly Ash
(mainly result frommunicipal waste)
Industrial
Toxic , Hazard waste
Lower layer
15,000 ton/year
200 ton/year
30,000 ton/year
Mercury Contaminated Waste in Thailand
Ceramic ball Catalyst Sludge
Sand PPE Filter
19
Mercury Treatment Facility in ThailandLoading Area Processing Area Unloading Area
Heat by electricityup to 600~700℃
20
Process Flow Chart of Mercury Treatment
21
Waste Landfill in IndonesiaPT. PRASADHA PAMUNAH LIMBAH INDUSTRI (PPLi)
22
Class I (Hazardous) Landfill Schematic
23
Fuels Blending
24
These safe and secure facilities havebeen in operation since 1994, and are theonly fully permitted fuels blendingfacilities in Indonesia. Fuel produced atPPLi is used by cement industry todisplace virgin product fuels in thecement making process.
Stringent Specification for fuel to cement kiln
25
Viscosity < 300 cP
Solid diameter < 3 mm
pH 5 – 10
Ash content < 10 % wt
Heat content > 4,000 kcal/kg
TOX content < 2 % wt
Total Sulfur < 1 % wt
Arsenic (As) < 530 ppm
Cadmium (Cd) < 100 ppm
Chromium total (Cr) < 1,500 ppm
Lead (Pb) < 5,000 ppm
Mercury (Hg) < 10 ppm
Thallium (TI) < 50 ppm
Stabilization and Solidification Processes
26
Stabilization construction standardGovernment of IndonesiaRegulations BAPEDAL No. Kep-03/Bapedal/09/1995 andInternational US-EPA standards forhazardous waste prior to disposalin Class 1 Landfill
Solidification for hazardous andless hazardous waste prior todisposal in Class 1 or Class 2Landfills
Various special pre-treatment andtreatment processes includingconcrete encapsulation
Quality Control Criteria tests :TCLP test, Compressive strengthtest min. 10 ton/m2, paint filter testand so on
P-Chem & Bio-plant System for Liquid Waste
27
Various treatment options for Hazardous and Non Hazardous Liquid Waste
Acid Neutralization Solids Separation Metals Precipitation pH Adjustment Flocculation/Coagulation Oil/Water Separation Biological Treatment
PPLI P-Chem Facility
Laboratory and Technical Services
28
Pre Acceptance . Receipt Control . Samples Analysis . Finger Print Test . QA/QC AnalysisWaste Recipe Formulation . New Treatment Processes . Environmental Monitoring and Audits Permits and
Operations Support . Research and Development
Accredited to ISO / IEC 17025 “Laboratory Management System” by KAN (National Accreditation Committee)Accredited “Environmental Laboratory” by Ministry of Environment
Environmental Monitoring
29
Ground water
Surface water
Air quality
Effluent discharge
Construction QA/QC
Emergency Response
Transportation Services
30
Transfer Station
Weighbridge
32 m3 Tankers
16 m3 Roll Off Boxes
GPS Fleet Tracking System
31
Improved fleet management
Increased Driver Safety
Improved employee morale
Increased operationalefficiency
More professionalapproach to assetsmanagement
Provides additionalaccuracy and verification ofbilling support forcustomers
Improved scheduling forcustomers servicing
The GPS Fleet Tracking System allows accurate identification of transport fleet activities, andprovides a numbers of benefits including :
3. Drilling Waste Management (DWM) andSite Services for Oil & Gas Project
32
Drilling Waste Management (DWM)Service for Oil & Gas Drilling Site
• On-site recycling and off-sitedisposal service of drilling waste.
33
Drilling Mud
SeparationSystem
Transportationto off-site disposal
Fluid(Recycle)
Solid(Waste)
DWM Services at Drilling Projects
34
Provision and operation of vacuum units 24/7 forhandling drilling muds and other liquids at Rig Sites
Processing & treating drilling fluids 24/7 on rig locationsignificantly reducing waste volumes for load/haul business
Offshore Zero Discharge
DWM Services at Drilling Projects
35
24/7 Handling of drilling muds at exploration and workoverrig drilling locations in oil and gas sector
Decon Work and Tank Cleaning
Transport, logistics, handling and disposal of largevolumes liquid waste streams
ISO Tanks located at Rig Sites
Site Service (Clean-up)
36
After removal
Sludge removal and contaminated land clean up
Before removal
Segregation, Sorting and Recycling Activities
Site Service (Construction)
37
Design and Construction ofLined Pits for Sludge or Mud
Design and Construction of ContainmentSystems to Fuel Storage Facilities
Site Service (Water and WastewaterTreatment Services)
38
Various Treatment Options Available:
Acid Neutralization Solids Separation Metals Precipitation pH Adjustment Flocculation/Coagulation Oil/Water Separation Biological Treatment Activated Carbon Polishing
Asbestos Abatement Services
39
■ Surveys ■ Monitoring ■ Abatement ■ Transport ■ Secure Disposal■ Certificates of Guaranteed Disposal ■ Closure / Post Closure Monitoring
4. Soil Remediation for Oil Contaminated Soil
40
Soil Remediation Business
41
In-situ andOn-siteRemediation
OilVOC
Facility Clean Soil
Bio-Remediation
(On-site Remediation)
Excavation
Off-site
Source Groundwater
PRB
浄化後の地下水(In-situ Remediation)
Industrial Site
Zero-Valent Iron
GW Remediation「BioAngel®」
Out OutstandingTechnologies
Heavy MetalsOil
VOCsPesticide
Investigation
Soil Remediation for Oil (On-Site Technology)
• On-site soil washing
– The separation of treated anddense soil division by washing andclassification
– Washing can combine toextraction by the solvent andcollection by the flotation todevelop an efficiency of treatment.
• Land farming
– Bioremediation providing somenutritious materials and oxygenfor contaminated soil
42
Soil Remediation for Oil (In-Situ Technology)
• Injection
– Collection by pumping for oildissolved into ground water bythe injection of agent
– Oxidation composition byinjecting oxidative agent(Fenton reaction) or microbabble with ozone into theground water.
• Pumping and Treatment– Pumping up the ground water
and treatment of waste water43
A Case Study : Land Farming
• We have performed the largest of treatment(80,000m3) for the soil contaminated with oil inJapan
• Contaminated soil is cleaned up to 1 to 3 months perone batch that is 200 ton.
• The heating treatment on site is applied to the highconcentration soil 44
A Case Study :Injection (Oxidation Agent)
• This targets for the soil and theground water contaminated with thegas oil and kerosene in aquifer.
• We can Inject some agent (oxidativeagent or micro babble with ozone)into the soil in the case of lowcontamination.
• If the soil is high concentration, wecan mix agent with excavated soil onthe ground.
• Capable to decrease highconcentration up to less than1,000ppm
45
Fig. Picture of Injection overview
Fig. Picture of direct mixing oxidative agent to thesoil on the ground
Thank you very much!
46