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Weatherstrip CoatingsWeatherstrip Coatings
Product Selection
General Product SelectionGeneral Product Selection
Functional Two-Component Weatherstrip Coatings Emralon® 8370
bench mark
Emralon® TW-020 Emralon® TW-470 Emralon® TW-023HS Emralon® TW-475 Emralon® TW-454 Emralon® TW-467
Functional One-Component Weatherstrip Coatings Emralon® TW-437 Emralon® TW-005U
Product rangeProduct rangePerformance indicationPerformance indication
Inse
rtion
forc
e
Dynam
ic C f
Abras
ion re
sista
nce
Solven
t Nap
htha
test
Repain
tabil
ity
Squea
k su
ppre
ssion
One-Component Systems
Emralon TW-005U + + + ++ - n.t.
Emralon TW-437 ++ ++ + ++++ - ++Two-Component Systems
Emralon 8370 + +++ +++ +++ - +++
Emralon TW-020 *) ++ + ++ ++ - n.t.
Emralon TW-454 +++ ++ ++++ +++ ++ +++
Emralon TW-470 ++ +++ +++ +++ ++ +++
Emralon TW-023 HS ++++ ++++ ++ + - ++++
Emralon TW-475 +++ +++ ++ +++ ++ +++*) without primer n.t. = Not tested
Which product where to use?Which product where to use?
Primary Door Seal?Secondary Door Seal?Trunk Seal?Sunroof Seal?
or…….
…….Glass Run?
Yes
Yes
Primary Door SealSecondary Door SealTrunk SealSunroof Seal
Yes No
Which product to use?Which product to use?
Which properties are you looking for?Which properties are you looking for?
High ‘Abrasion Resistance’ ?Two component system
Moderate Abrasion Resistance?One component system
Two component systemsTwo component systems
Two component systems Emralon® 8370 Emralon® TW-470
Repaintable Emralon® TW-454
High ‘Abrasion Resistance’
Meets Toyota-Muddy-Water-Abrasion-Test
Inse
rtion
forc
e
Dynam
ic C f
Abras
ion re
sista
nce
Solven
t Nap
htha
test
Repain
tabil
ity
Squea
k su
ppre
ssion
Two-Component Systems
Emralon 8370 + +++ +++ +++ - +++
Emralon TW-454 +++ ++ ++++ +++ ++ +++
Emralon TW-470 ++ +++ +++ +++ ++ +++
High Abrasion Resistant CoatingsHigh Abrasion Resistant Coatings
Main differencesEmralon® 8370
General purpose product
Emralon® TW-020 No primer required
Emralon® TW-454 Meets ‘Toyota-Muddy-Water-Abrasion-Test’
Emralon® TW-470 Repaintable
One component systemsOne component systemsModerate abrasion resistantModerate abrasion resistant
One component systems Emralon® TW-437 Emralon® TW-005U
Moderate Abrasion Resistance
Inse
rtion
forc
e
Dynam
ic C f
Abras
ion re
sista
nce
Solven
t Nap
htha
test
Repain
tabil
ity
Squea
k su
ppre
ssion
One-Component Systems
Emralon TW-005U + + + ++ - n.t.
Emralon TW-437 ++ ++ + ++++ - ++
One component systemsOne component systems
Emralon® TW-437 High Gloss Moderate abrasion resistance Pre-treatment required
Emralon® TW-005U Low Gloss Moderate abrasion resistance Acceptable without pre-treatment
• only on sponge rubber
Glass Run CoatingsGlass Run Coatings
Two component systems Emralon® 8370 Emralon® TW-454
Meets Toyota-Muddy-Water-Abrasion-Test Emralon® TW-470
Repaintable Emralon® TW-475
Low noise Inse
rtion
forc
e
Dynam
ic C f
Abras
ion re
sista
nce
Solven
t Nap
htha
test
Repain
tabil
ity
Squea
k su
ppre
ssion
Two-Component Systems
Emralon 8370 + +++ +++ +++ - +++
Emralon TW-454 +++ ++ ++++ +++ ++ +++
Emralon TW-470 ++ +++ +++ +++ ++ +++
Emralon TW-475 +++ +++ ++ +++ ++ +++
Main differencesEmralon® 8370
General purpose product
Emralon® TW-454 Meets ‘Toyota-Muddy-Water-Abrasion-Test’
Emralon® TW-470 Repaintable
Emralon® TW-475 Low noise
High Abrasion Resistant CoatingsHigh Abrasion Resistant CoatingsFor Glass RunFor Glass Run
Click in slide for more info
Specific products for Cabrio ApplicationSpecific products for Cabrio Application
Very low coefficient of frictionOutstanding squeak suppression
Primary Door SealSecondary Door SealRoof Seal
Two component systems Emralon® TW-023 HS Emralon® TW-475
Improved coating appearance
Inse
rtion
forc
e
Dynam
ic C f
Abras
ion re
sista
nce
Solven
t Nap
htha
test
Repain
tabil
ity
Squea
k su
ppre
ssion
Two-Component Systems
Emralon TW-023 HS ++++ ++++ ++ + - ++++
Emralon TW-475 +++ +++ ++ +++ ++ +++
Specific products for Cabrio ApplicationsSpecific products for Cabrio ApplicationsLow noise!Low noise!
Emralon® TW-023 HS Outstanding squeak suppression Very low dynamic coefficient of friction Very low insertion force
Emralon® TW-475 Improved coating appearance Excellent squeak suppression Very low dynamic coefficient of friction Low insertion force Repaintable
• GM method pass
Noise test
General Purpose ProductChoose your alternative
Emralon® 8370 Mat-black PTFE Polyurethane coating Two component system Pre-treatment required Excellent abrasion resistance
• Toyota abrasion > 25.000 cycles• Honda abrasion > 40.000 cycles
• Toyota muddy water test fail
Excellent environmental exposure stability Excellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 338%
Insertion force (Toyota method) in N 13.4
Good coating smoothness• Static Cf (slide angle test) = 0.038 Dynamic Cf (Audi method) = 0.12
Not repaintableSpecific product characteristics, see Performance Profile Emralon 8370
One component systems
Eliminate use of primer
Passing repaintability test
Meet ‘muddy-water’ abrasion
Colourless Coating
EmralonEmralon®® TW-467 TW-467
Colourless Coating
Recommended coating thickness
10-15 micron
Fit for co-extruded TPV/TPE, EPDM
EmralonEmralon®® TW-437 TW-437One Component Weatherstrip CoatingOne Component Weatherstrip Coating
Pre-treatment requiredModerate abrasion resistance
• Toyota abrasion 1.000 cycles• Honda abrasion 2.000 cycles• Toyota muddy water test fail
Excellent environmental exposure stabilityExcellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 212%
Insertion force (Toyota method) in N 10.7
Good coating smoothness• Static Cf (slide angle test) = 0.036 Dynamic Cf (Audi method) = 0.18
Not repaintableSpecific product characteristics, see Performance Profile Emralon® TW-437
Pre-treatment requiredModerate abrasion resistance (*with/without primer)
• Toyota abrasion *720 / 2450 cycles• Honda abrasion *1.400 / 4300 cycles• Toyota muddy water test: fail
Reasonable environmental exposure stabilityExcellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 330%
Insertion force (Toyota method) in N 14.3
Good coating smoothness• Static Cf (slide angle test) = 0.046 Dynamic Cf (Audi method) = 0.26
Not repaintableSpecific product characteristics, see Performance Profile Emralon® TW-005U
EmralonEmralon®® TW-005U TW-005UOne Component Weatherstrip CoatingOne Component Weatherstrip Coating
No Primer requestedNo Primer requested
Emralon® TW-020 High abrasion resistant Two component system
Emralon® TW-005U Moderate abrasion resistant One component system Without primer acceptable adherence
• only on sponge rubber
EmralonEmralon®® TW-020 TW-020No pre-treatment requiredNo pre-treatment required
Two component systemNo pre-treatment requiredExcellent abrasion resistance
• Toyota abrasion > 10.000 cycles• Honda abrasion > 40.000 cycles• Toyota muddy water test fail
Excellent environmental exposure stabilityExcellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 95%
Insertion force (Toyota method) in N 10.9
Good coating smoothness• Static Cf (slide angle test) = 0.036 Dynamic Cf (Audi method) = 0.32
Not repaintableSpecific product characteristics, see Performance Profile Emralon® TW-020
EmralonEmralon®® TW-454 TW-454
Meets Toyota ‘Muddy-Water-Abrasion-Test’• ‘like Toyota Dry-abrasion’: 3-KGs. load, 60 cycles/min
• Difference: every 500 cycles adding ‘muddy-water’
– 1 part specified sand + 3 parts water
Toyota dry abrasion specification > 10.000
Toyota ‘Muddy-Water’ abrasion > 3.000 More details on Emralon® TW-454
Two component system Pre-treatment requiredExcellent abrasion resistance
• Toyota abrasion > 10.000+ cycles• Honda abrasion > 20.000+ cycles• Toyota muddy water test pass
Excellent environmental exposure stabilityExcellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 237%
Insertion force (Toyota method) in N 6.6
Good coating smoothness• Static Cf (slide angle test) = 0.020 Dynamic Cf (Audi method) = 0.20
RepaintableSpecific product characteristics, see Performance Profile Emralon® TW-454
EmralonEmralon®® TW-454 TW-454Meets ‘Toyota-Muddy-Water-Abrasion-Test’Meets ‘Toyota-Muddy-Water-Abrasion-Test’
Specific Data
Repaintable productsRepaintable productsAccording to GM-repaintability test According to GM-repaintability test (GM 60295, Part-11)(GM 60295, Part-11)
Emralon® TW-470 High abrasion resistant coating Repaintable
• GM method pass
• BMW method pass
Emralon® TW-475 Excellent squeak suppression coating
• special Glass run coating• specific ‘Cabrio-Coating’
Very low coefficient of friction Low insertion force Repaintable
• GM method pass
• BMW method pass
Noise test
EmralonEmralon®® TW-470 TW-470Repaintable CoatingRepaintable Coating
Two component system Pre-treatment requiredExcellent abrasion resistance
• Toyota abrasion > 15.000 cycles• Honda abrasion > 25.000 cycles• Toyota muddy water test fail
Excellent environmental exposure stabilityExcellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 237%
Insertion force (Toyota method) in N 9.3
Good coating smoothness• Static Cf (slide angle test) = 0.044 Dynamic Cf (Audi method) = 0.11
RepaintableSpecific product characteristics, see Performance Profile Emralon® TW-470
One component systems
EmralonEmralon®® TW-475 TW-475Low noise productLow noise product
Two component systemPre-treatment requiredReasonable abrasion resistance
• Toyota abrasion 9.000 cycles• Honda abrasion > 40.000 cycles• Toyota muddy water test fail
Excellent environmental exposure stabilityExcellent adhesion
• Cross hatch adhesion 5B• Elongation until failure 220%
Insertion force (Toyota method) in N 6.7
Very low coefficient of friction: Nearly no stick slip!• Static Cf (slide angle test) = 0.065 Dynamic Cf (Audi method) = 0.12
RepaintableSpecific product characteristics, see Performance Profile Emralon TW-475
One component systems
Noise test
EmralonEmralon®® TW-023 HS TW-023 HSLow noise productLow noise product
Two component systemPre-treatment requiredRather rough irregular coatingReasonable abrasion resistance
• Toyota abrasion 7.100 cycles• Honda abrasion 22.000 cycles• Toyota muddy water test fail
Excellent environmental exposure stabilityInsertion force (Toyota method) in N 5.0
Very low coefficient of friction: Nearly no stick slip!• Static Cf (slide angle test) = 0.07 Dynamic Cf (Audi method) = 0.07
Not repaintableSpecific product characteristics, see Performance Profile Emralon® TW-023 HS
Passing repaintability test
Noise test
Improved coating appearance
Noise Test ResultsNoise Test ResultsGM-9842PGM-9842P
Emralon® TW-023 HS Excellent anti-noise properties
Emralon® TW-475 Excellent results at 50ºC, 75% RH
Emralon® 8370 Excellent multi-purpose coating
Background noise: 19-21 dB(A).