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Farmboy Sport G Installation Instructions 1. Remove the plastic cover underneath the hood of the vehicle if applicable. 2. Install the Power Unit Bracket behind the passenger seat of the vehicle (rear passenger seat on 4-seater vehicles) by bolting on the bracket using the existing bolts and bolt holes. See Figure 1 for location. 3. Raise the dump bed fully. Use all proper safety precautions when working under the dump bed. 4. Run the hydraulic lines beneath the frame of the vehicle under the serial tag and bring them through the bulkhead and up to the radiator hose. 5. Pull the hydraulic lines through the bulkhead next to the radiator hose, and then follow the frame of the machine towards the rear, using zip-ties to assure that the hydraulic lines are secured and not interfering with any moving parts or hot exhaust parts. a. Make sure to secure the hydraulic lines away from the drive shaft with zip-ties. b. Ensure that the hydraulic lines run to the inside of the rear shock before hooking into the manifold (see Figure 4). Make sure that they will not get entangled with any other lines or wires. 6. Lower the dump bed carefully making sure that the lines don’t get pinched. 7. Install the mounting bracket on the Passenger’s side of the vehicle (see Figure 5). a. Remove the existing 12mm nut and bolt. b. Install the bracket. Reinstall the 12mm nut and bolt from the previous step. Mount using the 7/16” nut and bolt provided. c. The bracket should angle towards the receiver hitch. 8. Install the manifold bracket on the driver’s side using the same steps as in Step 8. This is the bracket that has the 2 quick connect couplers mounted onto it (see Figure 6). a. When installing the hydraulic lines to the rear of the bracket, the line running from the “UP” Port on the Power Unit goes to the bottom quick coupler on the bracket. The line from the “DN” Port goes to the top quick coupler on the bracket. 9. Slide the Farmboy Sport G into the receiver hitch, guiding the eye bolts through the holes on the brackets. 10. Pin through the receiver hitch, and then tighten up the eye

€¦ · Web viewInstall the mounting bracket on the Passenger’s side of the vehicle (see Figure 5). Remove the existing 12mm nut and bolt. Install the bracket. Reinstall the 12mm

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Page 1: €¦ · Web viewInstall the mounting bracket on the Passenger’s side of the vehicle (see Figure 5). Remove the existing 12mm nut and bolt. Install the bracket. Reinstall the 12mm

Farmboy Sport G Installation Instructions1. Remove the plastic cover underneath the hood of the vehicle if applicable.2. Install the Power Unit Bracket behind the passenger seat of the vehicle (rear passenger seat on 4-

seater vehicles) by bolting on the bracket using the existing bolts and bolt holes. See Figure 1 for location.

3. Raise the dump bed fully. Use all proper safety precautions when working under the dump bed.4. Run the hydraulic lines beneath the frame of the vehicle under the serial tag and bring them

through the bulkhead and up to the radiator hose.5. Pull the hydraulic lines through the bulkhead next to the radiator hose, and then follow the

frame of the machine towards the rear, using zip-ties to assure that the hydraulic lines are secured and not interfering with any moving parts or hot exhaust parts.

a. Make sure to secure the hydraulic lines away from the drive shaft with zip-ties.b. Ensure that the hydraulic lines run to the inside of the rear shock before hooking into the

manifold (see Figure 4). Make sure that they will not get entangled with any other lines or wires.

6. Lower the dump bed carefully making sure that the lines don’t get pinched.7. Install the mounting bracket on the Passenger’s side of the vehicle (see Figure 5).

a. Remove the existing 12mm nut and bolt.b. Install the bracket. Reinstall the 12mm nut and bolt from the previous step. Mount

using the 7/16” nut and bolt provided.c. The bracket should angle towards the receiver hitch.

8. Install the manifold bracket on the driver’s side using the same steps as in Step 8. This is the bracket that has the 2 quick connect couplers mounted onto it (see Figure 6).

a. When installing the hydraulic lines to the rear of the bracket, the line running from the “UP” Port on the Power Unit goes to the bottom quick coupler on the bracket. The line from the “DN” Port goes to the top quick coupler on the bracket.

9. Slide the Farmboy Sport G into the receiver hitch, guiding the eye bolts through the holes on the brackets.

10. Pin through the receiver hitch, and then tighten up the eye bolts until the hitch is just slightly tilted toward the front of the vehicle.

11. From the Power Unit, run the Battery Cable down under the frame. Follow the air cleaner intake tube to the battery, zip-tying neatly every 3-5 inches to secure the Battery Cable.

a. Attach the Battery Cable to the “Positive”12. Remove the console between the seats by pulling out the 4 pins (see Figure 2). If any of these

push-tabs break, they are available at your local auto parts store.13. Run the switch wiring harness through the middle console and up under the hood of the vehicle.14. Install the switch in one of the pop out locations on the dashboard.

a. It is a reverse polarity switch, so the polarity can be rotated. If the switch is working opposite, you can always rotate the switch in the dashboard.

15. Run the 2 leads from the switch to connect to the black and yellow leads on the 4 terminal connector. If you are standing in front of the vehicle, this will be right near the left radiator bracket (see Figure 7)

Total installation should take roughly 45 minutes to 1 hour.

4 Push

Completed installation of the Farmboy Sport G

Page 2: €¦ · Web viewInstall the mounting bracket on the Passenger’s side of the vehicle (see Figure 5). Remove the existing 12mm nut and bolt. Install the bracket. Reinstall the 12mm

Farmboy Sport G Installation Instructions

Figure 5

Figure 3

Shock

Figure 4

Battery Connection

4 Push

12 mm7/16 in.

Passenger bracket

Eye Bolt from Farmboy Sport G

4 Terminal Connector

Power Unit Bracket

Bolts

Figure 3

Figure 54 Terminal Connector