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Published in Chemical Engineering Journal, Volume 293, 1 June 2016, Pages 102–
111
Carbon nanofibers doped with nitrogen for the continuous catalytic ozonation of organic pollutants
J. Restivoa, E. Garcia-Bordejéb, J.J.M. Órfãoa, M.F.R. Pereiraa
aLaboratório de Catálise e Materiais (LCM), Laboratório Associado LSRE-LCM,
Departamento de Engenharia Química, Faculdade de Engenharia,
Universidade do Porto, Rua Dr. Roberto Frias, 4200-465
bInstituto de Carboquimica (ICB-C.S.I.C.), Miguel Luesma Castán 4, 50018
Zaragoza, Spain
Corresponding author: M. F. R. Pereira, [email protected]
Abstract
Catalytic ozonation using carbon materials, in particular nanocarbons, has been
appointed as an interesting alternative for the abatement of recalcitrant
emerging organic pollutants. Efforts to achieve more efficient catalysts have
been carried out, including carbon doping with heteroatoms. In this study, the
effect of nitrogen doping of carbon nanofibers in their catalytic activity for the
ozonation of organic pollutants was assessed. For this end, pristine and N-
doped carbon nanofibers were prepared, both in powder and in structured
forms. The former were tested in semi-batch ozonation experiments, while the
latter were used in continuous ozonation experiments. It was observed that the
presence of N-containing functionalities on the surface of the carbon nanofibers
enhances their capability as catalysts for the studied reaction.
Keywords: ozonation, nitrogen-doped nanocarbons, structured catalysts
1. INTRODUCTION
Recent findings of the resistance of harmful products to conventional water
treatments, as well as of the toxicity associated with the degradation products of
these compounds, have led to a growing interest in the development of novel
water treatment technologies that may efficiently remove recalcitrant emerging
organic pollutants [1]. In particular, advanced oxidation processes such as
catalytic ozonation have been shown to be an interesting method for the
abatement of such pollutants [2-7].
Different materials have been used as catalysts for the ozonation process [8]. In
particular, carbon materials such as activated carbons [2,3, 9-11], multi-walled
carbon nanotubes (MWCNT) [12-16], carbon xerogels [17] and carbon
nanofibers (CNF) [18-21] have been shown to have the potential to be effective
solutions.
The modification of the surface properties of carbon materials have been known
to influence their catalytic properties [22, 23]. In particular, the presence of
surface heteroatoms, such as oxygen, sulfur and nitrogen, has been shown to
significantly affect the catalytic activity of carbon materials in catalytic ozonation
[2, 16, 24-29].
The application of structured catalysts, in particular as honeycomb monoliths,
has been appointed as an interesting alternative for the application of carbon
materials as catalysts during the ozonation process [18-21].
In this work, a study of the influence of the presence of N-containing
functionalities on the surface of CNF was carried out. For this end, catalytic
ozonation experiments were performed in semi-batch and continuous operation,
using CNF in powder form and in structured form, respectively. Oxalic acid and
phenol were selected as model compounds, and further ahead atrazine,
metolachlor and nonylphenol were used as model organic micropollutants.
2. METHODS AND MATERIALS
2.1 PREPARATION OF CATALYSTS
2.1.1 POWDER CARBON NANOFIBERS
Carbon nanofibers in powder form were prepared using a 20 % Ni on Al2O3
catalyst, which was previously reduced under H2 at 550 ºC. Carbon growth was
carried out using a C2H6:H2 (50:50) mixture at 600 ºC. Nitrogen functionalities
were introduced on the surface of the carbon nanofibers replacing H2 by NH3
during the growth phase. Both samples (without and with nitrogen) CNF and N-
CNF were purified from the growth catalyst first under NaOH reflux at 80 ºC for
4 h and later under HCl reflux at 100 ºC for 4 h. After purification, less than 1 wt
% residual catalyst remains on the carbon material.
2.1.2 STRUCTURED CARBON NANOFIBERS
A well attached layer of entangled CNFs was grown on the walls of cordierite
monoliths as reported elsewhere [30]. In brief, cordierite monoliths (from
Corning, 22 mm diameter, 60 mm length, 400 cpsi) were washcoated with
alumina by a dip-coating method similar to the sol-gel coating described by
Nijhuis et al. [31]. Nickel was deposited by adsorption from a pH-neutral nickel
solution as described elsewhere [32]. To growth the CNFs, the Ni/alumina
coated monolith was fitted in a quartz reactor by wrapping it in quartz band. The
reduction of the calcined catalyst was carried out in a hydrogen atmosphere at
550 ºC for 120 min (heating rate of 5 ºC/min). The monolith was then heated (5
ºC/min) to 600 ºC. When this temperature was reached, 100 cm3 (STP)/min of a
C2H6:H2 (50:50) gas mixture was fed. For N-doping of grown CNF, H2 was
replaced by NH3 in the gas feed [33]. The CNF growth was allowed to proceed
for 2 hours following up by cooling down under inert atmosphere.
2.2 CHARACTERIZATION OF CATALYSTS
The textural characterization of the prepared carbon nanofibers was carried out
by N2 physisorption at -196 ºC using a Micromeritics ASAP 2020 apparatus,
after outgassing for 4 h at 150 ºC. The pore volume was calculated from the
adsorbed amount at a relative pressure of 0.99. The specific surface area was
calculated by the BET (Brunauer, Emmet and Teller) method in the relative
pressure range 0.01–0.10 following the ASTM-4365 standard.
The nature of the N-containing functionalities introduced on the surface of the
carbon nanofibers was characterized by XPS using a ESCAPlus Omnicrom
equipped with a Mg Kα radiation source to excite the sample. Calibration of the
instrument was performed with Ag 3d5/2 line at 368.27 eV. All measurements
were performed under ultra-high vacuum better than 10-10 torr. Internal
referencing of spectrometer energies was made using the C 1s signal at 284.6
eV. The curve fitting of the spectra was performed using CASA XPS software
after applying a Shirley baseline. For peak deconvolution, the full width at half
maximum (FWHM) was fixed equal for all the peaks and with a maximum value
of 2.5 eV.
2.3 EVALUATION OF CATALYSTS
The prepared catalysts were evaluated in the catalytic ozonation of organic
pollutants using two systems: a semi-batch system where the catalysts were
used in powder form and a continuous ozonation system where the catalysts
were used in their structured form. The powder samples are identified as CNF
and N-CNF (without and with nitrogen, respectively), and the honeycomb
monolith structured samples are identified as HM-CNF and HM-N-CNF (without
and with nitrogen, respectively).
The selected organic pollutants included oxalic acid, phenol, atrazine (ATZ),
metolachlor (MTLC) and nonylphenol (NLP).
The semi-batch ozonation experiments were carried out using a conventional
stirred tank reactor. Ozone was produced from pure oxygen using a BMT 802N
ozone generator, at 50 g m-3 (STP), and introduced into the reactor using a
glass disperser at 150 cm3 (STP) min-1. A volume of 700 mL of solution
containing the pollutants at the desired concentration was used, and the amount
of powder catalyst used, when applicable, was 100 mg. The solution was kept
homogeneously stirred using a magnetic stirrer at 200 rpm.
The continuous ozonation experiments were carried out using a bubble column
containing an internal loop. Ozone was produced from pure oxygen using a
BMT 802N ozone generator, at 50 g m-3 (STP), and introduced into the reactor
using a glass disperser at the bottom of the bubble column at 20 cm3 (STP) min-
1. The solution containing the selected pollutant was fed into the reaction
system using a peristaltic pump at 12 mL min-1, and the internal loop was kept
flowing at all times at 60 mL min-1. The structured catalysts were placed inside
the bubble column, thus operating in a multiphase flow where the gas and liquid
simultaneously contact with the solid phase. The reaction conditions were
optimized to achieve homogeneous axial dispersion of the phases throughout
the channels of the monoliths, and to allow the formation of Taylor flow, which is
known to enhance the performance of such systems due to decreased mass
transfer resistance [34].
The concentration of oxalic acid and other organic acids was followed using an
Elite LaChrom HPLC coupled with a UV-Vis detector. Separation was achieved
using an Alltech OA-1000 chromatography column with a 5 mM H2SO4 mobile
phase and detection was carried out at 200 nm. The concentrations of atrazine,
metolachlor, nonylphenol and phenol were followed using an Elite LaChrom
HPLC coupled with a DAD detector. Separation was achieved using a
Lichrocart C18-RP Puroshper Star chromatography column. For atrazine and
phenol a MeOH:H2O mobile phase was used, and detection was carried out at
222 nm. For metolachlor an ACN:H2O mobile phase was used and detection
was carried out at 196 nm. For nonylphenol an ACN:H2O mobile phase was
used and detection was carried out at 190 nm.
Acute toxicity analyses were performed using an Azure Environment Microtox
apparatus and procedure ISO/DIN 11348-3. The microorganisms used were the
luminescent bacteria Vibrio fischeri from Hach Lange, which is used as
representative of aquatic environments. The bacteria were exposed to samples
after activation and 15 min incubation at 15 ºC, and the decrease in activity as
function of the luminescence was measured after 30 min.
Total organic carbon (TOC), measured with a Shimadzu TOC-5000A apparatus,
was used to assess the mineralization degree.
3. RESULTS AND DISCUSSION
3.1 CHARACTERIZATION OF FRESH CATALYSTS
3.1.1 POWDER CARBON NANOFIBERS
Textural characterization of the pristine and N-doped powder CNF is presented
in Table 1.
Table 1 – Textural characterization of the pristine and N-doped CNF.
CNFBET Area
(m2 g-1)
Pore
Volume
(cm3 g-
1)
Average pore
Size
(nm)
CNF 151 0.39 9.1
N-CNF 318 0.62 6.2
Some differences are observable in the textural properties of pristine and N-
doped CNF. Particularly, the specific surface area calculated by the BET
method showed a significant increase when the N-CNF sample is considered.
An increase in the pore volume was also observed, while the average pore size
decreased.
The N-doped carbon nanofibers were characterized by XPS. The amount of
each nitrogen species identified on the surface of the N-doped CNF are
presented in Table 2.
Table 2 – Relative amounts of nitrogen groups on the surface of N-doped CNF
determined by XPS analysis.
Sample
PyridinicGroups
PyrrolicGroups
QuaternaryGroups
N/CBE
(ev)
RA
(%)
BE
(ev)
RA
(%)
BE
(ev)
RA
(%)
As-grown
N-CNF398.4 69.7 399.8 1.3 400.8 29.0 0.026
Purified N-
CNF398.4 43.6 399.8 25.8 400.8 30.6 0.021
Where: BE – Binding energy; RA – Relative amount
Pyridinic and quaternary nitrogen functionalities were detected by XPS on the
surface of the as-grown N-CNF, together with a small amount of pyrrolic groups.
The analysis carried out after purification with NaOH-HCl showed changes in
the relative amounts of these functionalities. Namely, a much larger relative
amount of pyrrolic groups was identified. The purified N-CNF fibres were used
for the catalytic experiments presented below.
3.1.2 STRUCTURED CARBON NANOFIBERS
The characterization of the structured CNF catalysts has been thoroughly
described elsewhere, for both pristine [30, 35] and N-doped [33] carbon
nanofibers.
For brevity, only the nature and amount of the N-containing functionalities found
on the surface of the HM-N-CNF structured catalyst are reproduced here (Table
3).
Table 3 – Characterization by XPS of nitrogen groups on the surface of N-
doped structured CNF (HM-N-CNF).
Sample
Pyridinicgroups
Pyrrolicgroups
Quaternarygroups
Oxidized N
N/C
BE
(ev)
RA
(%)
BE
(ev)
RA
(%)
BE
(ev)
RA
(%)
BE
(ev)
RA
(%)
HM-N-CNF 398.4 52.6 400.3 14.4 401.2 25.2 404.5 7.8 0.074Where: BE – Binding energy; RA – Relative amount
When compared with the powder N-CNF, a wider relative amount of nitrogen
was found in the structured catalyst. Furthermore, some oxidized nitrogen was
also detected in this sample.
3.2 OZONATION EXPERIMENTS
3.2.1 POWDER CARBON NANOFIBERS
The first approach to the evaluation of the influence of N-doping of CNF on their
performance as catalysts in ozonation was carried out using oxalic acid as a
model compound, in a semi-batch system. The dimensionless removal of oxalic
acid during catalytic ozonation using pristine and N-doped CNF samples is
presented in Figure 1. The result obtained by single ozonation is also included
for comparison purposes.
It is clear from Figure 1 that the addition of CNF (either pristine or N-doped) to
the ozonation system enhanced the removal of oxalic acid from solution. The
catalytic activity of carbon nanomaterials in this reaction is well-known [12, 16,
18-21, 24, 36, 37].
On a more interesting note, similarly to what was reported for multiwalled
carbon nanotubes [38], the N-doped CNF showed better performance in the
removal of oxalic acid than the pristine CNF sample. It has been previously
reported that the introduction of nitrogen-containing functionalities on the
surface of carbon materials might enhance their catalytic activity. Studies
performed using activated carbons have shown that the inclusion of basic
nitrogen functionalities on the surface enhances their catalytic activity in the
ozonation reaction; this effect has been attributed to either an increase in the
rate of surface reactions due to larger availability of free electrons on the
surface, or to the reaction of ozone with pyrrol surface functionalities leading to
the formation of hydroxyl radicals that are released and are able to further react
with the organic pollutants in the liquid bulk [25, 26, 28]. On the other hand,
studies carried out using carbon xerogels [29] and carbon nanotubes [38] have
suggested that the main factor for the improvement of the catalytic activity by
introduction of nitrogen functionalities is the increase in the surface density of
free-electrons.
The results obtained in the catalytic ozonation of oxalic acid support the idea
that the increase in electronic density on the surface, promoted by the N-
functionalities, favours the reduction of ozone, as recently proposed [25, 26, 28,
29, 39]. It is interesting to notice that the activity observed for the CNF samples
is very close to that observed for MWCNT [38], for both pristine and N-doped
samples.
The same samples were also used in the catalytic ozonation of phenol. The
dimensionless concentration of phenol during these experiments is presented in
Figure 2.
As it was observed when MWCNT were used [38], the presence of a catalyst in
the ozonation of phenol does not significantly alter its conversion, likely due to
its fast reaction with molecular ozone [40, 41].
The dimensionless concentration of TOC during ozonation experiments using
CNF catalysts is presented in Figure 3, as a measure of the mineralization
degree. While the mineralization degree was slightly improved with the addition
of the catalysts, there was not much difference between the pristine and the N-
doped CNF.
The concentration of the main primary intermediates formed (benzoquinone and
hydroquinone) was followed (not shown), and it was observed that the presence
of a catalyst did not significantly affect their evolution. Moreover, both
compounds were quickly removed from solution, even in the case of single
ozonation. A much more significant difference was observed in the case of
oxalic acid, which was observed to accumulate in solution throughout the
ozonation process until 3 h (duration of the experiments). The concentration of
oxalic acid during these experiments is presented in Figure 4a, while the final
accumulated TOC values at the end of the reactions, where the contribution of
oxalic acid and of other unidentified organic compounds is discriminated, is
presented in Figure 4b.
It is clear from Figure 4a that the addition of a catalyst to the ozonation system
reduces the amount of oxalic acid accumulated during the ozonation of phenol.
This effect might be attributed either to the enhanced removal of oxalic acid
from solution, and/or hindering of the formation of oxalic acid due to changes in
the reaction pathway.
Observation of Figure 4b indicates that the main contribution for the remaining
TOC after 3 h during experiments with CNF catalysts was the increase in the
released amount of organic intermediates other than oxalic acid, when
compared with the single ozonation experiment. While a slight increase in the
formation of these other organic intermediates was observed in the case of N-
CNF, a conclusive statement on the role of the N-containing functionalities in
this case cannot be formulated. The observed differences in the formation of
oxalic acid and of other organic intermediates for the CNF and N-CNF catalysts
are not sufficiently significant for such a conclusion. The presence of nitrogen
species on the surface of CNF are, however, expected to play a role in the
ozonation of phenol, due to changes in the electronic density on the surface of
the fibres [42]. Moreover, changes in the degradation mechanism of organic
pollutants during catalytic ozonation with N-containing carbon materials have
been previously reported [25, 26, 28].
3.2.2 STRUCTURED CARBON NANOFIBERS
After assessment of the influence of N-doping of CNF in the catalytic
performance for the ozonation process, continuous experiments were carried
out using the structured CNF catalysts.
First, the pristine and the N-doped CNF structured catalysts (samples HM-CNF
and HM-N-CNF, respectively) were tested in the continuous ozonation of oxalic
acid. The removals measured at steady state are presented in Figure 5.
While the removal of oxalic acid was less extensive when the HM-N-CNF
monolith was used, the normalization by the amount of carbon on the structured
catalysts inverts this trend. In fact, the HM-N-CNF structured catalyst allows the
removal at steady state of approximately more 0.05 mM of oxalic acid per gram
of CNF than the other sample. This observation agrees with what was observed
in semi-batch experiments, where the amount of catalyst used was the same for
the experiments with the different samples. Thus, the doping of the CNF with
nitrogen improves the activity of the CNF in the catalytic ozonation of oxalic
acid.
Further experiments were carried out using selected organic micropollutants:
atrazine, metolachlor and nonylphenol. When comparing the removals of the
parent pollutants in the single and catalytic ozonation experiments (not shown),
it is clear that the inclusion of a catalyst does not significantly alter the removal
achieved, due to quick reaction of these pollutants with ozone [9, 19, 21, 43-49].
Furthermore, no significant difference between the removals achieved was
observed when N-doped or pristine CNF structured catalysts were used. In fact,
there is no evidence to support the idea that surface reactions might be
improving the oxidation of these pollutants [12]. In the case of oxalic acid, it is
known that surface reactions are contributing to the oxidation of the pollutant
during ozonation, at similar conditions to those used here [2], and thus it was
possible to conclude about the role of the nitrogen functionalities in the
improvement of the removal rate obtained. The mineralization degree, as
measured by TOC removal, is a better measure of the efficiency of the
catalysts, and is much more closely related to surface reactions, or radical
reactions in the liquid bulk, than the oxidation of the parent pollutant [9, 12, 19,
21]. The mineralization degree of the three organic pollutants, obtained during
continuous ozonation experiments using HM-CNF and HM-N-CNF structured
catalysts, is presented in Figure 6. The mineralization degrees achieved at
steady state in the presence of the CNF and N-CNF structured catalysts were
higher than those observed in the case of the non-catalytic experiments (not
shown). This is attributed to the oxidation of intermediates resistant to direct
ozonation, by either reactions occurring on the surface of the CNF or by
reaction with hydroxyl radicals in the liquid bulk [12, 18, 19, 21]. On the other
hand, only slight differences were observed between the two catalysts; the CNF
sample showing a somewhat improved performance when compared with the
N-doped sample. However, similarly to what was concluded in the experiments
with oxalic acid, the TOC removal normalized by the amount of CNF is higher
when the N-CNF structure is considered. Thus, it is possible to conclude that
the presence of nitrogen on the CNF improves the rate of surface reactions
capable of oxidizing compounds resistant to direct ozonation, or increases the
production of hydroxyl radicals that may react with compounds resistant to
direct ozonation in the solution bulk.
The toxicity of the resulting effluents was also evaluated, using CNF and N-CNF
structured catalysts in the catalytic ozonation of the selected organic
micropollutants. However, since the toxicity is not inherent to a single
parameter, but rather due to the interaction between all the components in the
water sample, it is not possible to normalize the obtained inhibitions levels by
the mass of CNF on the catalyst. Thus, only the absolute values are presented
in Figure 7.
Observing the results of atrazine, it is clear that the application of a catalyst to
the ozonation system results in more toxic effluents [12]. Nevertheless, the HM-
N-CNF sample leads to a less toxic effluent than HM-CNF, probably due to
changes in the outlet distribution of the products of atrazine ozonation, resulting
in a less toxic mixture of components. In the case of metolachlor, the trend
follows closely what was observed in previous experiments [21]. The HM-N-
CNF produced a more toxic effluent than HM-CNF, despite decreasing the
toxicity relatively to the effluent subject to single (i.e., non-catalytic) ozonation.
Finally, nonylphenol did not present significant variations of the toxicity
measured at steady state.
4. CONCLUSIONS
The effect of the introduction of N-containing surface functionalities on carbon
nanofibers was assessed in the catalytic ozonation of organic pollutants. First,
the catalytic activity was evaluated using model pollutants in a semi-batch
system and powder carbon nanofibers. Afterwards, the catalysts were used in
their structured form. The removal of the parent pollutants, the mineralization
degree achieved and the toxicity of the resulting effluents were used as
parameters to assess the performance of the catalysts.
The application of N-doped carbon nanofibers as a structured catalyst
presented a better activity in the catalytic ozonation process. Besides
enhancing the catalytic activity of the carbon materials, the N-containing
functionalities were also observed to lead to changes in the degradation path of
organic micropollutants, which resulted in different toxicity levels in the resulting
effluents.
The role of the nitrogen surface functionalities was suggested to be related to
the enhancement of the rate of reactions occurring on the surface of the carbon
nanofibers, due to an increase in the electronic density. Nevertheless, the role
of reactions occurring in the liquid phase was also observed to be significant, at
least in the changes of the degradation pathways that were observed.
Acknowledgements: This work was co-financed by FCT and FEDER under
Programe PT2020 (Project UID/EQU/50020/2013). CEMUP and Dr. Carlos Sá
are acknowledged for XPS analysis. J. Restivo thanks FCT for research grant
SFRH/BD/95751/2012.
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LIST OF FIGURES
Figure 1 – Dimensionless concentration of oxalic acid during semi-batch
ozonation experiments carried out in the absence or in the presence of pristine
and N-doped carbon nanofibers (C0 =1 mM).
Figure 2 – Dimensionless concentration of phenol during the semi-batch
ozonation experiments carried out in the absence or in the presence of pristine
and N-doped carbon nanofibers (C0 = 0.797 mM ).
Figure 3 – Dimensionless concentration of TOC during the semi-batch
ozonation of phenol experiments carried out in the absence or in the presence
of pristine and N-doped carbon nanofibers (C0 = 0.797 mM).
Figure 4 – Concentration of oxalic acid (a), and dimensionless concentration of
TOC after 180 minutes with the contribution of oxalic acid and of other
unidentified organic compounds (b), during the semi-batch ozonation of phenol
carried out in the absence or in the presence of pristine and N-doped carbon
nanofibers (C0 = 0.797 mM).
Figure 5 – Removal of oxalic acid (Cinlet = 1mM) at steady state during
continuous ozonation experiments using unmodified (HM-CNF) and N-doped
CNF (HM-N-CNF) covered monoliths.
Figure 6 – Removal of TOC at steady state during continuous ozonation
experiments of atrazine (ATZ, Cinlet = 0.046 mM ), metolachlor (MTLC, C inlet =
0.070 mM) and nonylphenol (NLP, Cinlet = 0.027 mM) using unmodified and N-
doped CNF covered monoliths.
Figure 7 – Inhibition of luminescent activity of Vibrio Fischeri bacteria during
Microtox tests, after exposure to samples taken at steady-state during
continuous ozonation experiments of atrazine, metolachlor and nonylphenol
using CNF and N-CNF structured catalysts.
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4
FIGURE 5
FIGURE 6
FIGURE 7