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Welcome to the Camfil Farr Training Academy
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By the end of this webinar you as Energy Consultants, will be able to offer your clients the benefits of additional savings by simply advising the upgrade of AC plant with Low Energy Air Filters
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Low Energy Air Filters
2010 global sales £440 million
23 Production Plants, 4 R&D Centres
3300 employees
Production Facility ●
Sales Office ●
Agent ●
Head Office ●
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Air Filtration is the easiest 'quick win' in the ongoing quest to reduce energy bills.....
Air Conditioning Energy Inspections a burden or a benefit?
Help your client gain the benefit of AC plant inspections and report
Take the Energy Saving Opportunity£14430 per year
There are over 36000 buildings and only about 5% have been inspected
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Low Energy Air Filters
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Camfil Farr Low Energy Air Filter save
Money, Energy and Carbon
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The Low Energy Air Filter opportunity
1. Why we need Air Filters ?
4. The energy consumed by Air Filters ?
6. How we optimise our Air Filter Selection ?
8. Life Cycle Costing (LCC) and Air System Factors ?
5. Payback time. Return on Investment (ROI) What is the benefit?
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Low Energy Air Filters for Indoor Air Quality
The primary purpose of Air Filters in building HVAC systems is to filter and clean air for people to breathe without risk to health.
The secondary purpose of Air Filters in building HVAC systems is to filter air to keep clean and protect the air plant duct system and the internal fabric of the building.
Why we need Air Filters?
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The importance of clean air
• 360 000 people in EU die before one’s time because of particle pollutants (Clean Air For Europe)
• Particles from soot are the most dangerous for one’s health (combustion particles)
• Combustion particles are very small <1 µm
• These ultra-small particles causes heart- and vascular disorders
Air Quality problems in the UK
UK Government report indicates PM2.5 pollution is 3X more damaging to public health than passive smoking.
5X more damaging than loss of life due to road accidents
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• We spend 80% of our time inside• 50 % of all particles inside come
from outdoor air. 50 % are generated from indoor sources
• The particles penetrate the building through ventilation or leaks.
• Air pollution adversely affects the growth of lung function during the period of rapid lung development that occurs between the ages of 10 and 18. (The New England Journal of Medicine)
Stay healthy – stop breathing?
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Graph indicating probability of progress of PM ultra-fine particulate pollution into the human respiratory system
The relevant standards for Low Energy Air Filters
The filter test standard that applies to the testing of air filters is EN779:2002
EN13779:2007 advisesF7 as a minimum and
F9 as the advised for required particulate efficiency
www.camfil.co.uk12
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Particulate Efficiency %
Particle Size Microns
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Particulate Efficiency %
Particle Size Microns
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Particle Size Microns
Particulate Efficiency %
A Typical Air Handling Unit and its component sections
1 - Supply air duct2 - Fan section3 - Flexible connection4 – Heating/Cooling coils5 - Filter section6 - Air intake duct
• Air filters separate any airborne particles from air flow.• Their purpose is to :
• provide clean air and Indoor Air Quality to building occupants• keep the HVAC system clean and energy efficient
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Energy Consumed by Air Filters Air Handling Unit
Pre-filter
Secondary-filter
Cooling coil Heating coil
FAN
MOTOR
Gas-filter (Carbon)
Sound attenuator
Fixed Resistance?
Variable Resistance?
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Energy consumed by air filters
The cost of ventilation
• The energy requirement for ventilation is expensive.
• Filters account for approx. 30% of the total energy cost of the system. (C.I.B.S.E. data)
• Filters are the most inexpensive part of the system to improve.
• Without Capital Expenditure
Clean air with economic benefits
30% of total system pressure loss
40%
20%
4%
Pascal
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The energy demand
his equation calculates the kilowatt hours consumed by an element of a ventilation system based upon average pressure loss
[ ]kWh/year1000η
tdPqE
×××=
q = Air flow (m3/s)
dP = Pressure drop (Pa)
t = Operating time (hours/year)
h = Fan efficiency (20% - 65% ?)
Clean air with economic benefits
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Energy Optimisation with Low Energy Air Filters
For example using F7 filter grade as advised by BS:EN13779:2007
Options:
6 pocket 380mm long bag has about 200pa pressure drop initially
12 pocket 635mm long bag has about 85pa pressure drop initially
Over a period of one year allowing for the pressure drop increases as the filters work the estimated save in energy consumption as below.
**Energy £300 the difference in filter price is about £30**
(Ratio 10:1 at 10p per KW/hr.)
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Energy consumed by Air Filters
Choosing the right bag filter saves Energy
Low Energy Air Filters use an optimised design in order to
minimise energy consumption with Tapered stitch on
pockets.
Poorly manufactured pockets lose performance, use more energy
Clean air with economic benefits
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Office block 8000M2 floor area with 30 full size filter apertures. (3 AHU’s)
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This office block can show an
energy saving of £ 14430 per year with the equivalent of 3 AHU’s as shown in the next slide.
Energy consumed by air filters
Example of urban offices block and savings
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Energy consumed by air filters
Energy saving on one AHU volume flow 10m3/s over one year
F7 Bag + G4 Panel F7 Hi-Flo Bag
2.9 M2 Media 9.2 M2 Media
This represents a money saving of £ 4810 per year on this AHU or saving of over 70% on electric energy.
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Replaced by
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How we optimise our Low Energy Air Filter selection
A Hi-flo F7 M7 Bag filter with 9.2 M2 of micro-
fibre media has the optimum low pressure
drop and consistent high particulate efficiency
with a longer working life
BS:EN13779:2007 advises F7 minimum efficiency
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How we optimise our air filter selection
Impact assessment
• 200 Buildings• Serviced by 5 air handing units• Each having 10 standard 2 stage apertures
• Number of 2 Stage apertures • 200 x 5 x 10 = 10,000 apertures
• Will make annual Energy savings (considered on above criteria)
• WILL SAVE ENERGY VALUE OVER 2.3 MILLION POUNDS
• EACH YEAR EVERY YEAR
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Life cycle costing & air system factors
Energy is part of the LCC model
The life cycle cost for the filter is the cost of the:
• Filters
• Labour
• Energy consumption
• Cleaning of ventilation system
• Disposal of used filter
= LCC
Clean air with economic benefits
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Short Payback time
Air Conditioning Inspection reports can save Energy, Carbon and Money - A typical neglected AHU
• Rare access to poorly maintained AHU’S needing refurbishment.
• Opportunity for solution of Low Energy Air Filters to deliver air of the required Air quality, and using the minimum of energy.
• Short payback time of a few months makes AHU air filter bank refurbishment an attractive option.
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Filter optimisation gives shortest payback time
Annual Savings – for a 10 m3/s system
Element % Kwhr £ Revenue or capital Payback
Upgrade filters 22% 6000 600 Revenue < 3 months
Clean coils 10% 2500 250 Revenue < 6 months
Upgrade fans 35% 60000 6000 Capital > 24 months
Upgrade chillers 40% 136000 13600 Capital > 36 months
Table is prioritised by payback period
Data source – EECO2 Energy Efficiency Consultants (Low Carbon Consultants)
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Low Energy Air Filter Service Packages
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• Low Energy Air Filter AHU filter mounting upgrades
• Complete Low Energy Air Filter installation and maintenance contracts
• AHU filter monitoring with demonstration of benefits
• Additional Duct cleaning and coil cleaning AHU system packages.
3030
• Labour to replace filters would reduce by half or greater
• Waste disposal would reduce by half or greater
• Supply chain environmental impact would reduce as well
• CO2 reduced substantially
• A sustainable option
• Case studies for sectors
• Consistent performance
• www.lowenergyairfilter.co.uk
• www.ac-inspections.co.uk
Short Payback time
Significant savings with Low Energy Air Filters
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Short Payback time
Energy Opportunities
Major Focus on Cost and Saving the Environment.
Our Air Filter Solutions contribute to
- Healthy Indoor Air Quality
- Reduced ”Carbon Footprint”
- Cut Energy Consumption
We are all looking for Savings
-These represent no risk to your client- No capital expenditure - Revenue payback – 3 months
Camfil Farr 1st Manufacturer in UK to achieve EN16001 in UK
European union target By 2020
-20% energy consumption, -20% fossil fuels, +20% renewable energies
Camfil Achievements so far :
Tangible reductions in Energy consumption Gas 35%,
Electricity 22%, Diesel fuel 19% Environmental targets Water 12%,
& Waste 17% reductions
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Take the Energy Saving Opportunity£14430 per year
There are over 36000 buildings and only about 5% have been inspected
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Low Energy Air Filters
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THANK YOU for attending this webinar session
ANY QUESTIONS?Please do not hesitate to contact Camfil Farr for any additional
information or to arrange a visit.
For more information about clean air solutions, improving air quality, low energy air filters, CRC (Carbon Reduction Commitment), AHUs (Air
Handling Units) and the EPBD, visit the
www.lowenergyairfilter.co.uk blog and subscribe to the RSS Feed