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Henny Penny LOV Fryer Installation Responsibilities List

Electrician1) Connect exhaust fan electrical power connections

and interlocks. 2) Test and check fan interlock circuit for proper operation with fryer(s).

Plumber:1) If gas fryers, assemble and connect gas manifold to flexible gas connection provided.2) Assure proper gas pressure is present.

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Store Responsibilities:

IMPORTANT: Please note that the LOV fryer is not a plug and play fryer. You must have your local FASC conduct start up and training prior to use. Please carefully coordinate the installation, check out and training. This must be accomplished in

the proper order and immediately after one another. This is especially vital for replacement fryer installations. FASC start up and training

must always occur on the same trip.

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1) Coordinate the Fryer Check Out and Training with FASC prior to installation.

2) Notify and schedule RTI if the location is a bulk oil location. Note: RTI will require an additional two hours of prep time per fryer prior to the FASC check out.

3) Order Magnesol Filter pads to have on hand for training. Magnesol Universal Pad Kit #03190-054.


Store Responsibilities: Continued

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5) Arrange to have key personnel available to attend two hour training session with FASC immediately after start-up.


4) Install Fryer: The Store is responsible to have fryer installed by KES or other service agent.

a) Uncrate fryer and install per installation procedures in manual

b) Level the fryerc) Verify line powerd) Dispose of old fryer if applicablee) Rinse and dry vats

Store Responsibilities: Continued

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Basic Function of FASC Start UP: (Complete Checklist will be signed by manager)

1) Ensure fryer is properly fit restrained and level in accordance with specification 2) Perform SETUP on all computers. 3) GAS fryers, check incoming gas flow pressure with all vat burners on (Natural Gas: 4-6” W.C; LP Gas: 11-14” ) ELECTRIC fryers ensure applied voltage matches the rating plate.. 4) Test and confirm Auto Top Off system is working properly


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5) Verify that all filter parts (filter pan, filter screen, filter pad, hold-down ring, crumb tray, and O-rings) are present. Visually inspect the oil drain and return system to ensure all connections are tight. Perform filter cycle and verify operation.6) Heat up each vat and confirm recovery time is less than (1:40 electric) (2:25 gas).


Basic Function of FASC Start UP: (Complete Checklist will be signed by manager) Continued

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Basic Function of FASC Training: (Complete checklist will be signed by manager)

1) Basic Overview of LOV Fryer concept & hands on demonstration of the following:2) AIF Filter Operation3) Maintenance Filter Operation4) Filter Pan Cleaning5) Control programming6) Shortening Disposal7) Deep Clean Process8) Special Manager Information Mode

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LVE Electronic Control

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FR FRIESFR FRIES

The electronic control panel is a pushbutton control that includes a left and

a right side control feature.

Left and Right Control

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The Full Vat controller provides an assigned product timer for left and right side Baskets that share a common single

Vat.

Full Vat Controller

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Split Vat Controller

The Split Vat controller provides a product timer for individual left and right side Vats. A Split Vat can accommodate one basket.

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The “heat light” LED’s light when the control calls for heat.

Heat Light LED

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The number one pushbutton is used to start and stop a Product cook cycle. It is

also used to answer “Yes”.

Number 1 Pushbutton

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The number two pushbutton is used to start and stop a Product cook cycle. It also

is used to answer “No” to a prompt.

Number 2 Pushbutton

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Digital Display

FLTR NOW

The electronic control visually displays programming, product cook cycle, filtering,

and other information and messages.

FR FRIES

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The power button turns the associated controller on or off.

Power Button

23Press a product button to select a specific product.

Product Pushbutton

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Touch the “Temperature” pushbutton to view the current oil temperature.

Temp Pushbutton

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Filter Pushbuttons

Pressing one “Filter” pushbutton will get you access to the filter menu, pressing

both “Filter” pushbuttons will get into the Henny Penny Info Mode.

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Info Pushbutton

Touch the “Information” pushbutton to view the recovery time, access managers

info mode, and toggle between languages.

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Level 1 programming: Access Code 1-2-3-4 Product Programming

AIF Clock Deep Clean Mode Fryer Setup

Level 2 Programming: Access Code 1-2-3-4 Advanced Fryer Setup E-log Password Alert tone Filter After Filter Time

Temp & Info Buttons

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Temp & Info Buttons

Level 3 programming: Access Code 1-1-2-2-1-1-2-2

Tech Resets Special Programming Clock Set Data Communications Heat Control Tech Mode Stats Mode

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Summary

The controller has a left and right side control. The Heat light LED lights when calling for heat.Touch the “1” button to start/stop and answer “YES”.Touch the “2” button to start/stop and answer “NO”.The control display will show numerous messages.The power button turns the assigned control and heating element off.Use the Product button’s to select the desired product.The Filter pushbuttons are used for information mode and the filtering mode.The Information pushbutton will show the recovery time.

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LVE Heat System

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LVE Heat System

Hinged Elements

Cleaning

Service

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LVE Heat System

2, 7KW Element (Full Vat)1, 7KW Elements (Split Vat)

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Confirms heating elements are lowered

LVE Heat System

Element in down position Element in up position

Tilt switch

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High Limit thermostat

LVE Heat System

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LVE Heat System

Primary (Safety Contactor)Secondary (Heat Contactor)

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RTD’s (Temperature Probes)

LVE Heat System

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Electronic Controller

Primary (Safety) ContactorSecondary (Heat) Contactor

Hi-LimitDrain Pan

SwitchTiltSwitch RTD Probe

SAFETY CHAIN

HeatingElements

AIF

L1L2L3

L2L3L1

Block Diagram

LVE Heat System

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Hinged heating elements7KW

Controller monitors and regulates oil temperature.RTD’s measure oil temperature.Primary & Secondary Contactors energize heating element.High-Limit thermostat provides over-temp protection.Drain Switch confirms drain pan is in place.Tilt switch confirms heating elements are lowered.

LVE Heat System

Summary

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LVE Automatic Filtering(AIF)

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Filter Pan Assembly

1 2 3

4 5 6

1. Filter Ring2. Crumb Basket3. Filter Pan Cover4. Filter Pad5. Filter Screen6. Drain Pan


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Filter Pan Assembly


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Filter Pan Installation


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PULL FR FRIES

Auto Filter Cycle

A cook cycle has ended, “PULL” is displayed touch “1” and remove product

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FLTR NOW

Auto Filter Cycle

“Filter Now” ? will display

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YES NO

Auto Filter Cycle

Select 1 for YES or 2 for NO

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Auto Filter Cycle

* SKIM *

“SKIM” will prompt the operator to remove particles from the oil.

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Auto Filter Cycle

CONFIRM

“CONFIRM” will display, select 1 to verify particles have been removed.

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Auto Filter Cycle

DRAINING

“DRAINING” will display and the frypot will automatically empty.

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WASHING

Auto Filter Cycle

“WASHING” indicates the frypot is automatically rinsing.

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Auto Filter Cycle

FILLING

“FILLING” indicates the frypot is automatically refilling with oil.

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LOWLOW

“LOW” indicates the fryer is heating to normal frying temperature.


Auto Filter Cycle

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Auto Filter Cycle

FR FRYFR FRY

“FR FRY” (or other) indicates the fryer is ready to use.

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Assemble and install the drain pan Select “Yes” when “Filter Now” is displayed“Skim” the oil and remove large particlesAllow fryer to refill oil and reheat before further operation


Summary

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LVE Maintenance Filter

Manually select option # 2 in the filter menu, then follow control prompts to

complete the filter cycle. This needs to completed at least one time per day.

2.Maint Filter?

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LVE Auto Top Off

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LVE Auto Top Off

Electronic control reads the delta from the level sensors to the main temperature

probe to determine if the unit needs to add shortening.

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LVE Auto Top Off

The unit fails to satisfy the level sensors.

The JIB will then need to be checked, refilled or replaced.

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RTI System

RTI switch and cables.

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RTI System

RTI 3 way valve and hose connections.

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E-4 CPU Too Hot E-5 Software High Limit (oil too hot) E-6 Main temperature probe failure E-6A = open circuit, E-6B = short

circuit. E-10 Mechanical high limit tripped E-18 Level Sensor Failed (*repeats every 4 hours -- see below) Each vat has 2 level probes: E-18A = left probe failed E-18B = right probe failed E-18C = both probes failed

LVE Error Codes

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E-20 Gas Ignition Failure (Gas fryers only)

E-20A - no draft / vacuum switch not closed

E-20B - ignition failure - pilot flame did not light after sparking for 90 seconds E-21 Slow Recovery (Slow Heat-up) McDonald's has specified that we

time the heat-up from 250°F to 300°F for every cold start (turn on with temp. < 200°F)

LVE Error Codes

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E-31 Heating Elements Up (Elec fryers only) User had the heating elements up

when they shouldn't be (or switch not adjusted right)

E-41 Data Loss E-46 EEPROM memory write failed EEPROM chip on the CPU board is

where we store programmed settings E-47 A-to-D failure - Problem with the analog-to-digital converter chip on the CPU board. Could be due to a failure of the 12-volt DC supply.

LVE Error Codes

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E-48 Inputs Failure - (very rare) E-54c - Temperature circuit input failure - very rare - amplified and unamplified temperature circuits do not agree. E-60 - Communications with AIF board have failed (*repeats every 4 hours -- see below) (AIF board dead? Cable unplugged? 1.5 volt fuse blown?)

E-70C - Drain interlock jumper missing. We don't have a drain switch, so we should have a loop of wire in the wiring harness to complete the interlock circuit.

LVE Error Codes

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LVE Error Codes

E-81 E-STOP button activated European units

*do* have E-stop buttons. All other units should have a loop of wire in the

connector on the AIF board where the E-Stop button used to be connected. (Same connector as drain pan sw) *E-18 and E-60: "Repeats every 4 hours":The E-18 (Level Sensor Failed) and E-60 (AIF Comm Failed) error messages can be cleared by pressing the checkmark button, and then normal fryer operation is allowed even if the fault condition continues. (Of course, auto-topoff and filtering functions would be unavailable.)

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For ELEC fryers, heat-up time should be < 1:40 (1 min. 40 sec)

For GAS fryers, heat-up time should be < 2:45 (2 min. 45 sec)

For first slow heat-ups, error message is "E-21 RECOVERY FAULT"

For two consecutive slow heat-ups, the error message is "E-21 RECOVERY FAULT CALL SERVICE". The user can press the Checkmark button to clear the error message, but the message will repeat every hour until a service tech clears it out in the Level 3 menu, or until the fryer executes a successful heat-up.

LVE Error Codes

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We are always adding new information to our Service Network, please visit for new

information.

The End

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