Welcome to:

Welcome to:

To the Members of Your Team

We would like to take this opportunity to welcome you to Precision Machine Inc and we look forward to an exciting

future. This PowerPoint presentation will provide a detailed look into our world while portraying a vision of who we are.

Your Global Manufacturing Partner Since 1997

The topics of discussion

• Company location• Contact listing• Our company vision• Who we are• Specialties• Our company footprint• Office tour• Material control,

processing, and staging• Turning department• Machining department

• Programming• Quality• Scheduling• Value added services• Lean based employee

projects• Floor communication• Employee training• Certified products• Shipping• The future• Conclusion

Location

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PRECISION MACHINE INC

1604 MUELLER STREETALGOMA, WI 54201

Phone: 920-487-5950Fax: 920-487-2990

Web: www.builtbyprecision.com

Contact List

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Employee Contact ListingAmy Tebon • Receptionist

• Ph #: 920-487-5950 Ext. 300• Fax #: 920-487-2990• Email:

[email protected]

Eric Schneider• Estimating & Sales

• Ph #: 920-487-5950 Ext. 301• Fax #: 920-487-2990• Email:

[email protected]

Jamie Spitzer• President & Sales

• Ph #: 920-487-5950 Ext. 302• Fax #: 920-487-2990• Email:

[email protected]

Amanda Zastrow• Customer Service & Accounting

• Ph #: 920-487-5950 Ext. 303• Fax #: 920-487-2990• Email:

[email protected]

Scott Haucke• Quality Department & CMM

Programmer• Ph #:920-487-5950 Ext. 304• Fax #: 920-487-2990• Email:

[email protected]

Dave Daul• Mill Programming Department

• Ph #: 920-487-5950 Ext. 305• Fax #: 920-487-2990• Email: [email protected]

Samantha Kay• Shipping & Receiving


Tim Feld• Production Manager


Sulynn Kostichka• Accounting & HR Manager


Vonnie Haack• Customer Service

• Ph #: 920-487-5950 Ext 310• Fax #: 920-487-2990• Email: [email protected]

mailto:[email protected]










Employee Contact Listing Continued…Abby Piesler• Customer Service

• Ph #: 920-487-5950 Ext. 311• Fax #: 920-487-2990• Email:

[email protected]

James Anschutz• IT Manager

• Ph #: 920-487-5950 Ext. 312• Fax #: 920-487-2990• Email:

[email protected]

Jay Stegmann• Quality Manager


Linda Delorit• Customer Service

• Ph #: 920-487-5950 Ext. 315• Fax #: 920-487-2990• Email:

[email protected]

Jason Lensmire• Scheduling

• Ph #:920-487-5950 Ext. 324• Fax #: 920-487-2990• Email:

[email protected]

Rob Crosmas• Strategic Planning


Many Employees…..• Lathe Programming

• Ph #: 920-487-5950• Fax #: 920-487-2990• Email: [email protected]

Josh Siebold• Mill Programming Department

• Ph #: 920-487-5950• Fax #: 920-487-2990• Email: [email protected]

Renee Zimmerman• Purchasing/Buyer


Jayme Rankin• Inspection/CMM Operation












CompanyVision

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Who we are

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Precision Machine Inc…..

• Established in 1997 as a value added machining supplier• Current floor foot print covers 24,900 square feet• 48 employees covering two shifts of production• Single owner corporation driven by a strong management

team• $6.0 Million in annual sales• Manufacturing products for the Aerospace Industry for 15

years• Customer focused & team orientated• Current Certifications:

• AS9100 Revision C• Certified on February 14th 2011• Certification #: 010770

• ISO 9001 : 2008• Certified on February 14th 2011• Certification #: 010769

• Upcoming Certifications:• ISO 14001 (completion date is on or before November

2014)• Environmental Certification

• Green Tier (Wisconsin Department of Natural Resources)

Aerospace

Heavy Equipmen

t

Packaging

Equipment

Hydraulics

PrintingSom

e o

f th

e In

du

stri

es

we S

erv

eTimber

Harvesting

Recycling

Cranes

Aerial Lifts

Education

Specialties

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Specialties here at Precision Machine Inc

• Custom packaging solutions

• Final turning of harden steel products

• Custom engraving

• Complex machined parts

• Vacuum table machining

• 4 & 5 Axis Machining

• Pins• Bushings

OurFootprint

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The early years

Manufacturing Foot Print – 60’ x 120’ (7200 sq. ft.)(from 1997 to 2006)

Established 1997

The Start up:

(1)Mazak Turning Center

(1) Fadal Vertical Machining Center

Initial industries served:

AerospaceAgriculture

CranesBoat Hoists

PrintingMilitary

THE START OF SOMETHING MORE…

2006 Major Company Expansion(increased floor space by 1.5 times to 10,800

square feet)

• Landscaping of lot

• New foundation work

• All concrete apron around building

• Blacktop parking lot

• 2,160 square foot expansion for corporate offices

• 1,440 square foot expansion for shipping and warehouse

2010 MATERIAL HANDLING ADDITION

In 2010 we added 1,800 square feet for material processing, handling, and storage. This addition brings our total square

footage to 12,600 for production and office.

and THE GROWTH CONTINUES…..

• Expanded bathrooms• Men’s & Women’s locker

rooms• Shower room• Expanded programming office• Employee break room with a

full kitchen• Expanded manufacturing floor

space

• 10,500 square foot expansion• Complete May 2013

• 1,800 square foot of future mezzanine expansion for:• Offices• Conference rooms• Strategic planning war

room• Employee training lab

Arial Overview of Precision Machine Inc - 2013

24,900 Square feet currently in use * 12,300 square feet for future expansions

OfficeTour

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Customer Entrance& Lobby

Welcome

Corporate

OFFICES

Our Oasis

• Break room• Meeting room• Employee training room• Kitchen• Vending

Materials

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Commonly Processed MaterialsSteels: (some of the common ones)

• A36• 1018• 1026• 1045• 1141• 1144• 1215• 12L14• ETD 150• 4130• 4140• 4150• 4340• 8620

Brass/Bronze/Copper:• 932• Buss Bar• 841 Oil Impregnated

Aluminum: (some of the common ones)

• 2024• 6061• 7050• 7075

Plastic:• UHMW• Nylon 6/6• Delrin

Ductile Iron:• 56-45-12• 65-45-12

Stainless Steel:• 303• 304• 316• 17-4

Material Processing

Kalamazoo H-460 A• 2004 Model – Dual

Column• 1.50” Blade Width• 18” Diameter Capacity• CNC Operation• Manual Operation• Fully Programmable

Kalamazoo H-460A• 2006 Model – Dual Column• 1.50” Blade Width• 18” Diameter Capacity• CNC Operation• Manual Operation• Fully Programmable• Variable Vise Pressure

Regulator

Material Traceability

• Material is given a unique barcode number based on the size, shape, and type

• Material is also given a unique lot number which is based on the order information from the vendor

• Material barcode label is placed:• (1) copy goes in a plastic

holder which is placed on the actual raw material

• (1) copy goes on the traveler which is the routing information

• (1) copy goes on the job ticket which travels with the parts

IN

PROCESS

STAGING

Turning

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TURNINGCENTERS

Machine Information:

• (8) Mazak CNC Machines• (1) w/ Live Tooling• (1) w/ Bar Feeding• 60” Maximum cutting

length• 24” Maximum cutting

diameter• 4.50” Maximum bar feed

Turning Center – Detailed Listing

(1) 2013 Mazak Model Nexus 350MY-II• 26.77” (X travel) 24” (Z travel)• 15” Chuck• Live Tooling• Programmable Tail Stock• 2,500 RPM Spindle• Tool Eye• 4.40” Spindle Bore• Matrix Control

(1) 2010 Mazak Model Nexus 350-II• 26.77” (X travel) 60” (Z travel)• 15” Chuck• Stick Tool Turret• Programmable Tail Stock• 2,500 RPM Spindle• Tool Eye• 4.40” Spindle Bore• Matrix Control

(1) 2001 Mazak Model QT-250 HP• 20” (X travel) 20” (Z travel)• 12” Chuck• 12 Position Stick Tool Turret• Programmable Tail Stock• 5,000 RPM Spindle• Tool Eye• 2.44” Spindle Bore• Fusion 640T Control

(1) 1997 Mazak Model QT-30• 20” (X travel) 40” (Z travel)• 12” Chuck• 12 Position Stick Tool Turret• Programmable Tail Stock• 3,300 RPM Spindle• Tool Eye• 3.15” Spindle Bore• T-Plus Control

Turning Center – Detailed Listing Continued…

(1) 1996 Mazak Model QT-28• 20” (X travel) 40” (Z travel)• 12” Chuck• Stick Tool Turret• Programmable Tail Stock• 3,300 RPM Spindle• Tool Eye• 3.15” Spindle Bore• T-Plus Control

(1) 1994 Mazak Model QT28N Big Bore• 20” (X travel) 40” (Z travel)• 12” Chuck• Stick Tool Turret• Programmable Tail Stock• 3,300 RPM Spindle• Tool Eye• 3.50” Spindle Bore• T-Plus Control

Machining

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Vertical Machining Centers

• (11) HAAS Vertical Machining Centers• Maximum Work Envelope

• 64” on (X) axis• 30” on (Y) axis• 30” on (Z) axis

• Spindle Data• Maximum Speed 12,000

RPM• 40 Taper• Filtered Thru Coolant

• Wireless Probing Systems• Tool Storage System

• 40 Tool Capacity• Side Mount System

• Pallet Machines• (2) Midaco Pallet Systems• 40” x 20” Aluminum

Pallets• 4th Axis Capabilities

• (5) Integrated Units

Vertical Machining Center – Detailed Listing

(1) 2013 Haas Model VF-4SS• 50” (X travel) 20” (Y travel) 25” (Z

travel)• 40 Taper Spindle/12,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• High Speed Machining• 4th Axis Machining



Haas 4th Axis Rotary Turn Table Equipment• (1) HRT 310 – 12.20” Diameter Face

Plate• (4) HRT 210 – 8.30” Diameter Face

Plate



(2) 2012 Midaco Pallet System Model A4020 SD• Automatic Side Discharge• Aluminum 40” x 20” Pallets• Automatic Door to Machine



Vertical Machining Center – Detailed Listing Continued….





(1) 2008 Haas Model VF-3• 40” (X travel) 20” (Y travel) 25” (Z

travel)• 40 Taper Spindle/10,000 RPM• Thru Coolant• Side Mount Tool Changer• Renishaw Wireless Probe System• Rigid Tapping• 2 Speed Gear Box• 4th Axis Machining



Vertical Machining Center – Detailed Listing Continued….



Programming

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Programming is our specialty……

It’s our way of life!

Mazatrol&

Calypso

MasterCAM

Quality

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DEDICATION TO QUALITY….ATTENTION TO EVERY LAST DETAIL!

Quality is our Center Piece

• Zeiss CMM• Purchased new in 2008• (X) Travel is 40”• (Y) Travel is 48”• (Z) Travel is 24”• Scanning sensor system

• VAST XXT TL1• RDS Head• (6) Position tool

magazine• Calypso software• Calypso Curve software• Reverse engineering

capabilities• STEP, DXF, & SAT file

converters• Zeiss Certified

Calibration Program

QUALITY LAB

Quality Control Cage - Scrap, Rework, and Quarantine Area

• Dedicated space with controlled & limited access

• All non-conforming product are held here

• All finished products that are deemed scrap are rendered unusable within the cage area

Scheduling

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Scheduling Department

On time delivery at 96%

collectively over all our

customers as of March 2014

• Schedule is produced electronically

• Schedule is fine tuned and carried out on one of several visual marker boards

• Tags display appropriate information for the job and the work center

• Since implementation of this system in 2012 on time delivery has jumped 13% to a collective average of 96%

ValueAdded

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VALUE

ADDED

SERVICES

• ANODIZING• CHROME PLATING• ZINC PLATING• PAINTING• POWDER COATING• HEAT TREATING• ELECTROLESS NICKEL

PLATING

• PASSIVATE• BLACK OXIDE• LASER ENGRAVING• ASSEMBLY & PACKAGING• BLASTING (GLASS & SAND)• BURN TESTING• (many others – too many to list)

LeanProjects

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Tool & Fixture StorageEverything has a place! Everything in its place!

Neat & Organized!

Employee Designed Lean Project

Work stations designed and built by employees to meet their needs.

This design has only the things they need for the task at hand. Most

recently they are experimenting with computers at the work station.

Another Employee Driven Lean Project

Organized drill trays custom built to fit in a purchased

cabinet

Individual pockets complete with fractional and decimal

engraving. The engraving is colored for ease of locating the

correct size you desire.

FloorInfo

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SHOP FLOOR COMMUNICATION

Employee Communication Board• Utilization• On time delivery• Set-up to run ratio• NC total costs• Customer service feedback• Customer score cards

Magnetic Marker Board• Employee assignments

• What machine• Gives a shift goal• Requires employee input

Training

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Algoma High School Partnership

• (1) VF-1 HAAS Machining Center• 2012 Model

• (1) VF-3 Super Speed HAAS Machining Center• 2013 Model

• Students learn in a hands on environment

• This program is run as a business which requires students from different disciplines to get involved

• Algoma School District is in charge of the program

• Our primary role is to educate and mentor

• Students are learning design and programming software:• Solidworks• MasterCAM

This program gives students opportunities that they would not normally receive until after graduation from high school. We are

proud to be part of such an enriched program as it will develop some amazing

manufacturing talent. In the first six months of this program we were able to

hire three graduating seniors to our team.

Employee Training Documents and Standard Operation Procedures – Example Documents

CertifiedProducts

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THE RED BIN GREEN BIN SYSTEMAt the beginning of each shift an operator takes a green bin in which to place only certified products that he/she has made. There is also a red bin staged in their work area for non-conforming products to be placed. At the completion of their shift they turn in their green bin with product and an inventory tag

which is reviewed by quality. Once accepted the products are put in a controlled storage area until all products on the order are complete.

Green & Red Bins

Certified Products

Certified Products

Holding area

The Grocery Store

• All products within this grocery store are finished goods stock for one customer

• All products are clean and packaged ready for order shipment

• All products are stored in a bin when appropriate or on a shelf complete with a tag as shown below

• All products in this area have been quality certified

• All products are 100% traceable

Inventory programs that are customized to the

needs of each customer.

Inventory Programs * Larger Pallet Storage

Shipping

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*Our process of utilizing standard packaging guidelines ensures that all our manufactured products are packaged to customer guidelines

every time.

TheFuture

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Planning For The Future!

• The beginning of our new (5) machine cell which started to

produce product. April of 2013.

4 axis machining center

4 axis turning center

HAAS & MAZAK MACHINES

Machines in cell format to reduce the labor input and

increase the product efficiency.

COMING MAY 2014……

(1)Haas 5 Axis Machining Center

* 12,000 RPM Spindle * 40 Tools * Renishaw Wireless Probe * 40 Taper * Thru Spindle Coolant * 30”(X) x 20”(Y) x 20”(Z) Travels

(1) 2014 Mazak Model Nexus 350II-M• 26.77” (X travel) 24” (Z travel)• 12” Chuck• Live Tooling• Programmable Tail Stock• 2,500 RPM Spindle• Tool Eye• 4.40” Spindle Bore• Matrix Control

Recent Awards and Recognition!

K-12 Partnership/Excellence in Manufacturing

Award Winner - 2013

Green Bay, WI Area Winner for

Small Business Manufacturer of the Year

2013

2013 Small Business Manufacturer of the Year NomineeState of Wisconsin

Automated Manufacturing with Integrated Robotics24 hours per day……

7 days per week!

Successful

Partnership

Precision Machine

Inc

Your Team

From all of us here at Precision Machine Inc we would like to say “Thank You” for this

opportunity.

QUESTIONS

COMMENTS

We look forward to hearing from you soon!