Welcome to Windhager Zentralheizung GmbH. Wärme in Perfektion. BioWIN – Pellets-Central-Heating-System The new Pellets-Comfort Output:

Welcome toWelcome to

Windhager Zentralheizung Windhager Zentralheizung GmbHGmbH

Wärme in Perfektion.www.windhager.com

BioWIN – Pellets-Central-Heating-System

The new Pellets-Comfort

Output: 2,9 - 25,9 kW



Overview:

1. Boiler types2. Assembly and Function

3. Handling

4. Cleaning

5. Pellets-storage & -feeding

6. Planning

7. Systems


To be used at Low-Energy-Houses till 2-Family-Houses

4 sizes of output:

BW_100: 2,9 – 10 kW

BW_150: 5,0 – 15 kW

BW_210: 6,5 – 21 kW

BW_260: 8,0 – 25,9 kW


BioWIN – the new Pellets-Central-Heating-Comfort3 Classes of Comfort: ExklusivExklusiv

Feeding unit

Ash-discharge

Heating surface cleaningPremiumPremiumFeeding unit

Ash box

Cleaning leverKlassikKlassikStorage room

Ash box

Cleaning lever Support rate

Till 1 Week

Till 2 Months

Till 1 Year


24 Boiler-Possibilities – Solutions for every need and budget

4 sizes of output(10, 15, 21 & 26 kW)

x 3 classes of comfort (Klassik, Premium & Exklusiv)

x 2 controls(MES & REG)

= 24 boiler-possibilities!!= 24 boiler-possibilities!!



Overview:

1. Boiler types

2. Assembly and Function3. Handling

4. Cleaning


6. Planning

7. Systems


Fully automatic pellets-feeding-unit

Burner-bowl

Fully automatic ash-discharge

For ~ 150 kg Pellets

ash box

Switchboard InfoWIN

Integrated ash box

Pellets-storage tank

Maintenance-free system with sound-absorbing

In high heat-resisting high grate steel

Burner-room and heating-surface

With full-text-display

Clocked dosing conveyor screwFor modulating performance

BioWIN – thought out to the detail

Fully automatic burner-grate-ash-

dischargeOf the heating-surface


Feeding from the storage tank

Pellets supply

Automatic ignition

Heating operation

BioWIN – burning procedure


Basic: burner-systems

From below:

advantage:•High output•For wood-chips & pellets

disadvantage:•not 100 % combustion•No back-burning safety•Inexact control of burning



From the side:

advantage:•High output•For wood-chips & pellets•Also for wet fuel

disadvantage:•not 100 % combustion•No back-burning safety•Inexact control of burning


Drop system:

advantage:•Back-burning safety•100 % combustion•Exact control of combustion

disadvantage:•cleaning•„only“ for pellets



Pellets- or drop systemadvantage:

Pellets without connection to the burning zonehomogeneous, non compressed burning zoneNo wear constructionExact combustionLong-term best combustion-results Total combustionLow ash contentAutomatic ash grate cleaning


Lambda probe Thermo probe?

Lambda probe

Exhaust-sensor

Measurement of rest-oxygen in the exhaust-gas

Directly in the exhaust-gaspollution of the sensor

Expensive sparepart

Thermo probe

Temperature-sensor

Measurement of temperature

Installed in protection pipeno pollution !!!

Cheap sparepart


Thermo control: long-term control of combustion

advantage: Active control (combustion-temperature)sensitive dosage of fuel and air Best combustion-values over years and over

the full modulating rangeVery high firing efficiencyLambda-probe free !!!


Modulating boiler-output – heat how you need it

with switch on/off modulation starting at 30% output

Save heating costs Minimise emissions Improve efficiency-rate Extend life-cycle



Overview:

1. Boiler types

2. Assembly and Function

3. Handling4. Cleaning


6. Planning

7. Systems


Kesseltemperatur

55Menü

°C

InfoModulationsbetrieb

switchboard InfoWIN

On/off-switch

check-light

operating-phase

Menu-line

Lighted display

Manual-/Chimney-sweeper

Menu for buttons

Menu-buttons


InfoWIN – basic functions

Check-light:„operation“ = green „failure“ = red

On/off-switchPower supply of extern units (control, pumps, mixer, ...) persist

Kesseltemperatur

55Menü

°C



Kesseltemperatur

55Menü

°C

ModulationsbetriebInfo

InfoWIN – Info-text

Info-text: boiler-temperature actual value (°C) boiler-temperature set-point (°C) exhaust-temperature (°C) actual boiler-output (%) operation-hours (Std.) clock software version InfoWIN software version firing-automat boiler-type

Betriebsstunden

zurück1.238

h


Kesseltemperatur

55°C

InfoModulationsbetriebModulationsbetrieb

Menü

InfoWIN – chimney-sweeper-functionChimney-sweeper-function: switch on: short push on button

Max./Min. output: selection over menu-button

Finish: push „Abbruch“-button automatically after 45 Min.

KaminkehrerfunktionLeistung 100%

Abbruch

°C5530% 100%


Kesseltemperatur

55Menü

°C


InfoWIN – Manuel

Menu-structure: „Betreiberebene“ changing of the basic-adjustment from the enduser

„Serviceebene“ ONLY for briefed personal

wählen

BetreiberebeneServiceebene

zurück


InfoWIN – Manual„Betreiberebene:“ „Uhrzeit“ only without MES „Betriebsart Zuführung“ - with „Freigabezeit“ - with „Startzeit“ - without „Zeitsteuerung“ - „ausgeschaltet“„Zeitprofil Zuführung“ Beginn/end „Freigabezeit“ or „Startzeit“ „Sondenumschaltung“ - „automatisch“ - „only Probe 1, 2 oder 3“

zurückwählen

UhrzeitBetriebsart ZuführungZeitprofil ZuführungSondenumschaltung


InfoWIN – troubleshooting

troubleshooting:Check-light shows „red“ Display failure-info (blink)

Gebläse defekt

Al 01642°C

!

Info

Push info-button: display Info text

Some failures are repairable by the customers themselves (no technician necessary!!!)

Gebläse defekt

a) Steckverbindung prüfen

b) Gebläserad reinigen und Leichtgängigkeit prüfen

zurück


InfoWIN – easy & save information is easier to understand, more details are shown in

two levels

enduser briefed technicians& chimney sweeper

profit:

- easy & clear- „Hilfetext“ is shown- full-text-display for more safety- in future on every WINDHAGER-boiler - multilingual programming possible



Overview:

1. Boiler types


3. Handling

4. Cleaning


6. Planning

7. Systems


Burning residues are great isolators !!!

Thickness of residues in mmIncr

ease

of

exha

ust-

gas-

tem

pera

ture

in °

K


BioWIN & cleaning ?

Cleaning-tools


BioWIN - Ash–recycling

Exklusiv: empty ash box (till 1 year)

Premium & Klassik: empty ash box & use the cleaning-lever (~ every 2 months)


BioWIN - Checklist

Deflector-plate: cleaning

Thermocontrol-sensor: cleaning

Water-tank: refill


BioWIN – Combustion-chamber

Combustion-chamber: cleaning:1. Hoover the chamber2. Replace the cone3. Hoover once more4. Replace the primary air throne5. Hoover once again6. Replace the ash-grate-plate7. Hoover the last time


Draught-fan: Cleaning and check smooth

running

Daily-storage-tank: Cleaning and refill

Storage-room: Cleaning every 3 years

BioWIN – anual checklist


BioWIN – fully automated cleaning

Automatic burner-grate-ash-dischargecleans periodical

Automatic heating-surface-cleaningTo save a constantly high efficiency the heating surfaces are cleaned steady (Exklusiv).

Automatic ash-discharge from burner-room and heating-surface

2 conveyor-screw deliver the ash to the integrated ash-box (Exklusiv)



Overview:

1. Boiler types


3. Handling

4. Cleaning

5. Pellets-storage & -feeding6. Planning

7. Systems


Full-automatic Pellets-feeding-unit

Change-over-unit

3 suction-probes

European-wide patented pneumatic suction unit

Fully automated change-over-unit with 3 suction-probes


Feeding-unit - components

Feeding-unit:• suction-turbine• cyclone• storage-room

3 suction-probes

Change-over-unit

Feeding- & return hose


Feeding-unit - function

1. Storage-room empty / „Sperrzeit“ starts / „Startzeit“ starts

2. Suction-turbine (no filter!!!) starts & sucks Pellets

3. Pellets fall over cyclone in storage room

4. Return-air goes back to probe (closed circuit – no dust in storage-rooms)

5. Suction-turbine stops after programmed interval-time

6. Pellets-container-flap opens and fills pellets-tank

7. This procedure repeats till container is filled (switch at top of the container)


Unique-patented-solution

optimum immunity because of 3 probes in the storage room

position of storage room is independent of heating-room

maintenance-free system

fullautomatic function-control

flushing – when blockage caused by foreign substance, the forward- and return flow changes 180° - the probes get flushed Change-over – if the flushing does not solve the problem the system switches automatically to the next probe no interruption of the operations!


Diverse possibilities of pellets-storage

„classic“ storage room Steel-plate-tank

Texture-tank Plastic-tank


„classic“ pellet-storage-room


example: heating-demand of building: 15 kW X0,9= storage-room-volume 13,5 m3 (incl. Head-

space) Equivalent with a room of 2 x 3 x 2,25 m

Rule of thump:Heating-demand of building (kW) x faktor 0,9 = storage-

room-volume (m3)

Dimensions

Should be at least 1-year-amount of fuel Size depends on heating demand of building


Lagerraum-Schnitt


Topview


Dry, tight and solid

Walls and ceiling – fire-resistance-class F 90

Door or access-door should open outwards, fire-resistant-class T 30

No electric installations (except e-installations in explosion-proof design))

No liquid-bearing pipes/lines (condensing or burst of pipes)

Design (ÖNORM M7137 bzw. TRVB H118):



Wooden boards at the inside of the door – pelets should not press at the door

Z-angel-profile (PMX 016)

Access-door:

Wooden boards (3 cm dick)

Fire-resistant door T 30



Always 2 connections PMX 014 (System Storz, Typ A Ø 100 mm)

Connection should be on the small side Return-connection must be always free, also at full-filled

storage-room Storage-room inside the house:

connections till outside, connection-pipe made of metal, fire-resistant-class F 90 and mounted on the wall (grounded)

Feeding- and return-connection:



Connection on smaller side:


Connection on wider side:


Free of any form of dirt (small stones, pieces of wood etc.)

deflector opposite of feeding- and return-connectors

No damaging of walls - pieces of wall may fall into suction-turbine and blockade suction-system or conveyor screw .

construction:



Steel-plate-tank for pellets


18 sizes (from 2,2 till 9,6 to pellets):Wide: 1,5m

length: 1,5m, 2m, 3m, 3,5m und 4mheight: 2,2m und 1,9m

Wide: 2,0mlength: 2m, 3m, 3,5m und 4mheight: 2,2m und 1,9m

zinc-coated steel-plates in modular design extraction with 2- or 3 probes and change-over-unit perfect for reconstruction (wet basement)




1,9 or 2,2 m height


Texture-tank for pellets


Texture-tank for pellets

3 sizes:

1,7 x 1,7m for approx. 2 – 3,2 to

2,1 x 2,1 m for approx. 3 – 4,7 to

2,5 x 2,5 m for approx. 5 – 6,7 to

Atvantage to competitors:

Extraction with 2 probes and change-over-unit!


Reference to partners:

Plastic-tank for underground-storage of pellets

Geoplast GmbH

www.pelletstank.com

NAU GmbH

www.nau-gmbh.de


BASIC: Max. conveying-lenght: 15m

Max. conveying-height: 2,8m

Min. hose-bend-radius: 30cm

Important: Feeding-hose in one piece

Return-hose can be more pieces

Hoses should not be placed up and down

Details for hose-mounting

calculation:distance – feeding-unit to change-over-unit distance: ..... ....m x 2 = ..........m

distance – feeding-unit to suction-probe 1 distance: .............m x 2 = ..........m



nessassary hose-lenght: ..........m

TIP: put the hoses in 80mm plastic-tubes !!!



Overview:

1. Boiler types


3. Handling

4. Cleaning


6. Planning7. Systems


Technical dataBW 100 BW 150 BW 210 BW 260

Nennwärmeleistungsbereich kW 2,9 - 9,9 4,3 - 15 6,3 - 21 7,5 - 25,9Rücklauftemperatur mindestens °CKesselwasserinhalt l 59 59 53 53Pelletsbehälter l/kg

Nettogewicht klassik

premiumexklusiv

kg

Einbringmaße B x T x H mmAbgastemperatur Nennlast/Teillast °C 114 / 76 136 / 82 144 / 84 154 / 85Volumenkonzentration an CO2 Nennlast/Teillast % 11,7 / 8,2 13,3 / 9,7 14,0 14,8 / 11,8Abgasrohranschluss Ø mm

elektrische Leistungsaufnahmemaximal beim Zünden Wmittlere Leistung beim Zünden W 591 591 607 607durchschnittliche Zündzeit min 3,86 3,86 4,35 4,35elektrische Arbeit beim Zünden Wh 38 38 44 44Heizbetrieb Teillast/Nennlast W 41,9 / 68 53,1 / 88,5 47,7 / 107,3 47,7 / 107,3Schlummerbetrieb Wautomatische Pelletszuführung WStromaufnahme maximal A 5,8 5,8 5,8 5,8

1580

130

20

232 / 150,8

Pellets-central-heating-boiler BioWIN

860

6,3

318318333

329329344

1200x790x1610 (getrennte Einbringung möglich!)


Heating-unit

Internal return temperature of 20°C possible! Serially internal return temperature rising External return temperature rising only by

loading an accumulator-tank directly Terminal safety device only for 21 and 26 kW

necessary

Minimum boiler temperature 60°C For each heating circuit one motor mixing

valve

Motor mixer valve


In principal a buffer-tank is not necessary for a normal pellet-boiler-system!

BASIC:

Minimum heat-consumption is given (e.g. 1 radiator with open valves)

boiler-size is calculated with heating-demand of building

BioWIN & buffer-tank combination?


Exceptions:

1. We recommend a buffer-tank when the heating-demand of the building < 50% boiler-output

2. If the heating demand of the house < 5kW a buffer-tank is necessary.

BioWIN & buffer-tank-combination?


small base (only 0,75 m2)

all components are available from the front

almost arrangable to the wall

small height (only 1,89 m)

separable for delivery (narrow locations, stairs, ...)

fitts in almost every baesment!

BioWIN perfect for reconstruction



Overview:

1. Boiler types


3. Handling

4. Cleaning


6. Planning

7. Systems


BioWIN – System-solution


BioWIN & AquaWIN


BioWIN & solar, AquaWIN and CaloWIN classic


BioWIN & solar, CaloWIN premium


BioWIN & SilvaWIN, AquaWIN


BioWIN & solar, CaloWIN premium


Support rate till 1 time/year:

The burner-bowl is cleaned automatically by the patented burner-bowl-ash-discharge, the heating-surface is also automatic cleaned and two conveyor-screws transport all the ash automatically to the integrated ash box.

BioWIN – the strong facts

All informations on the full-text-display switchboard InfoWIN:

After activating the InfoWIN the BioWIN starts with a selve-control – controlling each sensor, switch, motor, .... On the switchboard InfoWIN all informations can be selected on the full-text-display.

24 „custom made“ - solutions

3 classes comforts x 4 sizes of output x 2 controls = 24 different boiler-solutions.


Fuly automatic pellets-feeding-unit

Patented & awarded pneumatic system with change-over-unit and 3 seperated suction-probes in closed circuit

BioWIN – the strong facts

Space-saving in new buildings & reconstruction:

The small design of the BioWIN is perfect for both:

new buildings (low-energy-houses, pre-fabricated-houses)

older houses (reconstruction or restoration)

Systems: ideal for combinations and always expandeble:

The BioWIN can be combinated with e.g.: tanks, solar, 2nd boiler. Also upgradings for more heating-circuits are possible with the control-system MES.

Thank you very muchThank you very much

for Your attention!for Your attention!

Documents

Welcome to Windhager Zentralheizung GmbH. Wärme in Perfektion. BioWIN – Pellets-Central-Heating-System The new Pellets-Comfort Output: