Welding Procedure for BOXNR Wagon (WPS)

7/25/2019 Welding Procedure for BOXNR Wagon (WPS)

1/8

ORIENT STEEL & INDUSTRIES LTD , BALLABHGARH WELDING PROCEDURE FOR BOXNR WAGONS

DIAGRAM JOINT REFERENCE SETCH OF JOINTS

1 2 ! " # $ % 8

1) GMAW .. 1.2 a) IRS M46-0

2) GMAW .. 1.2 a) IRS M46-0

3) GMAW FILLET 4 1.2 a) IRS M46-0

1) GMAW 5 1.2 a) IRS M46-0


1) GMAW 1.2 a) IRS M46-0


PREPARE !" APPR#VE !" ATE

WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRODE+WIRE SI(E

)MM*

ELECTRODELUX SPECIF

SECTI#%-AASTRI%GER T# CR#SS TIE

&IS'2062 F( 410 C$WA T#IS'2062 F( 410 C$WA)

SI%GLE!EVEL!$TT

SI%GLE!EVEL!$TT

ETAIL-!!CE%TER SILL T# CR#SS TIE

&IS'2062 F( 410 C$WA T#IS'2062 F( 410 C$WA)

SI%GLE!EVEL!$TT

ETAIL-CCS#LE !AR T# CR#SS TIE ,S#LE

!AR T# STEFFE%I%G PLATE&IS'2062 F( 410 C$WA T#

IS'2062 F( 410 C$WA)

SI%GLE!EVEL!$TT

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS#SPECIFICATI#% %#. G-*2 &REV.3 )#R LATEST

1 2

3

ISMC 100X50X5

STRINGER. 4 ISA 75 X 75 X 8

CR OSSTIE

(IS -2062 Fe410 CUWA) (IS -2062 Fe 410 CUWA)

1

2

CENTER SILL

( - SECTION )

ISA75X75X8 CROSS TIE.5

4

(IS -2062 Fe 410 CUWA)

(IS -2062 Fe 410 CUWA)

1

3

ISA75X75X8 CROSSTIE.

ISMC 250X82X! SOLE "AR

5

(IS -2062 Fe 410 CUWA)

(IS -2062 Fe 410 CUWA)


2/8



1 2 ! " # $ % 8

1) GMAW FILLET 3 1.2 1


3) GMAW 3 1.2 2


2) GMAW .. 1.2 2


WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRODE+WIRE SI(E

)MM*

ELECTRODE+WIRE+FLUX SPECIFICATION

NO. OPASS

SECTI#%-AAMILE T#P C#PI%G T#

SIE WALLSIE WALL T# SIE

STA%CHI#%&IRS' M - 44 T# IRS ' M -

44

a) VI&IRS M46-03)

a) VI&IRS M46-03)

#$!LEFILLET

a) VI&IRS M46-03)

SECTI#% - !!SIE CRI! A%GLE T#

FL##R PLATESIE CRI! A%GLE T#

SIE WALL&IRS' M - 44 T# IRS '

M - 44

a) VI&IRS M46-03)

S$ARE!$TT

a) VI&IRS M46-03)

R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS#SPECIFICATI#% %#. G-*2 &REV.3 )#R LATEST

CUT TO SUIT

CO#ING ( 6.0 T$%.)3

3

3 SI&E STN. ( 6.0 T$%.)

( IRS M 44 - !7 )( IRS M 44 - !7 )

3

3

2

1SI&E S$EET ( 3.0 T$%.)

( IRS M 44 - !7 )

1

0

.0

2

3

1

FL.#LATE ( 4.0 T$%.)( IRS M 44 - !7 )

SI&E S$EET ( 3.0 T$%.)( IRS M 44 - !7 )


3/8

ORIENT STEEL & INDUSTRIES LTD , BALLABHGARH WELDING PROCEDURE FOR BOXNR WAGO

JOINT REFERENCE SETCH OF JOINTS

1 2 ! " # $

1) GMAW FILLET 3

2) GMAW FILLET 3

1) GMAW 3

2) GMAW FILLET 3

1) GMAW 3

2) GMAW 3

PREPARE !" APPR#VE !"

WELDPROCESS

WELDT'PE

WELDSI(E )MM*

E

SECTI#%-AAMILE T#P C#PI%G T# SIE

SHEET SIESHEET T# SIE STA%CHI#%

&IRS' M - 44 T# IRS ' M- 44

SECTI#%-!!##R WA" CR#SS !AR

PRESSI%G T# ##R WA"

!AC PLATE ##R WA" !ACPLATE T# E% SHEET

&IRS' M - 44 T# IRS 'M - 44

#$!LEFILLET

ETAIL AT - S##R WA" CR#SS !AR

PRESSI%G T# SIESTA%CHI#% SIE

STA%CHI#% T# E% SHEET&IRS' M - 44 T#

IRS ' M - 44

#$!LE

FILLET

#$!LEFILLET

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS# SPECIFICATI#%%#. G-*2 &REV.3 )#R LATEST

3

1

SI&E S$EET ( 3.0 T$%.)

( IRS M 44 - !7 )

12.

0

3 2

100.0

EN& TO# CO#ING ( 6.0 T$%.)

( IRS M 44 - !7 )

3.0

6.0

SI&E S$EET ( 3.0 T$%.)

( IRS M 44 - !7 )

31

3

3

2

"AC% #LATE ( 6.0T$%.)( IRS M 44 - !7 )

CROSS "AR #RESSING

( 6.0 T$%.)( IRS M 44 - !7 )

6.0

31

3

32

3

SI&E S$EET ( 3.0 T$%.)( IRS M 44 - !7 )

"AC% #LATE ( 6.0T$%.)( IRS M 44 - !7 )

CROSS "AR #RESSING( 6.0 T$%.)( IRS M 44 - !7 )


4/8



1 2 ! " # $ % 8

1) GMAW FILLET 3 1.2





WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRODE+WIRE SI(E

)MM*

ELECTRODLUX SPECIF

ETAIL AT - PSIE T#P C#PI%G T# T#P

LAER !ARCET C#R%ERSTA%CHI#% T# T#P

LAER !ARCET

&IRS' M - 44 T# IRS ' M - 44

a) VI&IRS M4

ETAIL AT - SIE T#P C#PI%G T# T#P

LAER !ARCET E%SHEET T# T#P LAER

!ARCET

&IRS' M - 44T# IRS ' M - 44

a) VI&IRS M4

SECTI#% - AA

S#LE !AR T# F##T STEPE%

CRI! A%GLE T# SIE SHEET&IRS' M -

44 T# IRS ' M - 44

a) VI&IRS M4

a) VI&IRS M4

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS#

SPECIFICATI#% %#. G-*2 &REV.3 )#R LATEST

1

EN& TO# CO#ING ( 6.0 T$%.)( IRS M 44 - !7 )

100

145

5

3

LA&&ER #LATE ( 6.0 T$%.)

( IRS M 44 - !7 )

LA&&ER #LATE ( 6.0 T$%.)

( IRS M 44 - !7 )

1

EN& TO# CO#ING ( 6.0 T$%.)

( IRS M 44 - !7 )

100

5

3

LA&&ER #LATE ( 6.0 T$%.)

( IRS M 44 - !7 )

LA&&ER #LATE ( 6.0 T$%.)

( IRS M 44 - !7 )

#RESSING ( 8.0 T$%.)

( IRS M 44 - !7 )

3.0

CRI" CRF( 50X50X4 )( IRS M 44 - !7 )

$EA& STOC% ( ISMC 250X52X8)( IS'2062 )

3

3

3

1

1

2


5/8


DIAGRAM JOINT REFERENCE SETCH OF JOINTS CURRE

1 2 ! " # $ % 8 10

1) GMAW FILLET 3 1.2 1 200-25

1) GMAW FILLET 5 1.2 1 200-25

PREPARE !" APPR#VE !" ATE #C$M

/WPS/!%R/!

WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRODE+WIRE SI(E

)MM*


NO. OFPASS

ETAIL AT - HEA ST#C T# LAER

!RACET LAER!RACET T# LAER PIPE

&IRS' M - 44 T# IRS ' M -44

a) VI&IRS M46-03)

ETAIL AT - "SMILE T#P C#PI%G T#

E% STA%CHI#% &IRS'M - 44 T# IRS ' M - 44

a) VI

&IRS M46-03)

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFERRS# SPECIFICATI#% %#. G-*2 &REV.3 )#R LATEST

3 2 3

20 #I#E ( IS'123! #ART -1 $EA )

FLATE 145X8 ( 100 LONG.)

( IRS M 44 - !7 )

50X6 FLATE ( 2143 LONG.)

( IRS M 44 - !7 )

EN& STN ( 6.0 T$%.)( IRS M 44 - !7 )

EN& MI&&LE CO#ING ( 6.0 T$%.)( IRS M 44 - !7 )

5

5

1

1


6/8



1 2 ! " # $ %







WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRODE+WIRE SI(E

)MM*

ELECTLUX S

SECTI#% - AAE% T#P C#PI%G T# E%

SHEET&IRS' M - 44 T#

IRS ' M - 44

a) VI&IR

ETAIL AT - !!C#R%ER STA%CHI#% T#

E% SHEET C#R%ERSTA%CHI#% T# SIE SHEET

SIE MILEC#PI%G T# E% MILE

C#PI%G&IRS' M - 44 T#

IRS ' M - 44

a) VI&IR

a) VI&IR

a) VI&IR

ETAIL AT - CCC#R%ER STA%CHI#% T#

E% SHEET C#R%ERSTA%CHI#% T# SIE SHEET

&IRS' M - 44T# IRS ' M - 44

a) VI

&IR

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS# SPECIFICATI#%%#. G-*2 &REV.3 )#R LATEST


7/8

ORIENT STEEL & INDUSTRIES LTD , BALLABHGARH WELDING PROCEDURE FOR BOXNR WAGON


1 2 ! " # $ %


1) GMAW 6 1.2

PREPARE !" APPR#VE !"

WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRWIRE

)MM

SECTI#% - AA ##RFRAME !#TT#M T# ##R SHEET

&IRS' M - 44 T# IRS ' M

- 44

ETAIL AT - ##R HI%GEF##T

&IRS' M - 44 T# IRS ' M - 44

SI%GLE!EVELFILLET

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS# SPECIFICATI#% %#. G-*2 &REV.3 )#R LATEST

1&OOR FRAME "OTTOM (5 T$%)

IRS M-44

1

&OOR S$EET ( 4 T$%)

( IRS M -44)

45

7

0

6

0

48

43

3

48

22

22

12

1

1

8

8

&OOR$

INGEFOOT(12.0

T$%.)

(IRSM

44-!7)

&OOR $INGEFOOT ( 12.0 T$%.)

( IRS M 44 - !7 )


8/8



1 2 ! " # $ % 8

1) GMAW . 1.2 2



1) GMAW 5 1.2 2


WELDPROCESS

WELDT'PE

WELDSI(E )MM*

ELECTRODE+WIRE SI(E

)MM*


NO.PA

SECTI#% - AA##R FRAME T#P T#

##R SHEET&IRS' M - 44 T# IRS '

M - 44

SI%GLE!EVEL!$TT

a) VI&IRS M46-03)

a) VI&IRS M46-03)

SECTI#% - !!##R FRAME MILE T#

##R SHEET

&IRS' M - 44 T# IRS ' M - 44

a) VI&IRS M46-03)

SI%GLE!EVEL!$TT

a) VI&IRS M46-03)

F#R WELI%G IFFERE%T MATERIAL,WELI%G ELECTR#E/WIRE/FL$ ETC. REFER RS#SPECIFICATI#% %#. G-*2 &REV.3 )#R LATEST

4.0

3 2

&OOR FRAME TO# ( 3.15 T$%.)

( IRS M 44 - !7 )

&OOR S$EET ( 4.0 T$%.)( IRS M 44 - !7 )

1

6X45 C$AMFER

35.0

&OOR FRAME MI&&LE ( 4.0 T$%.)

( IRS M 44 - !7 )

&OOR S$EET ( 4.0 T$%.)

( IRS M 44 - !7 )

3 1

5 2

FLAT ( 12.0 T$%.)

( IRS M 44 - !7 )

Documents

Welding Procedure for BOXNR Wagon (WPS)