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CLIENT - CONSULTANT - CONTRACTOR - PROJECT: PACKAGE-II : DOC. NAME : DESIGN CALCULATION SHEET FOR WELDING TRANSFORMER DOCUMENT NO. - REV.- 02 FED FROM FEEDER NO. LOOP FROM     EQUIPMENT TAGFED TO         EQUIPMENT TAGAREA TOTAL NO. OF SOCKET (Nos) CONNECTED LOAD(KVA) CONSIDER DEMAND FACTOR KVA DEMAND OF WS @30% D.F. SUBSTATION1 GROUND FLOOR 1 7 0.3 2.10 WS1_SS1 WS2_SS1 SUBSTATION1         FIRST FLOOR 1 7 0.3 2.10 TH2_EL+952.000 1 7 0.3 2.10 WS1_TH2 WS2_TH2 TH2_EL+957.963 1 7 0.3 2.10 WS2_TH2 WS3_TH2 TH2_EL+961.500 1 7 0.3 2.10 SBLDG_EL+981.800 1 7 0.3 2.10 WS1_SBLDG WS2_SBLDG SBLDG_EL+961.500 1 7 0.3 2.10 TDH_EL+957.000 1 7 0.3 2.10 WS1_TDH WS2_TDH TDH_EL+965.000 1 7 0.3 2.10 TH2A_EL+ 954.070 1 7 0.3 2.10 WS1_TH2A WS2_TH2A TH2A_EL+ 948.800 1 7 0.3 2.10 WS2_TH2A WS3_TH2A TH2A_EL+ 946.600 1 7 0.3 2.10 C0719_EL+981.014 1 7 0.3 2.10 WS1_C0719 WS2_C0719 C0719_EL+981.095 1 7 0.3 2.10 WS2_C0719 WS3_C0719 C0719_EL+980.500 1 7 0.3 2.10 TH1_EL+984.850 1 7 0.3 2.10 WS1_TH1 WS2_TH1 TH1_EL+980.500 1 7 0.3 2.10 DFDS_EL+001.500 1 7 0.3 2.10 WS1_DFDS1 WS2_DFDS1 DFDS_EL+001.500 1 7 0.3 2.10 SS1_WDB_F9 ON WDB PANEL 1 7 0.3 2.10 PS1_EL+ 945.275 1 7 0.3 2.10 WS1_PS1 WS2_PS1 PS1_EL+ 939.800 1 7 0.3 2.10 46.20 0.4 18.48 SUBSTATION1 WELDING DISTRIBUTION BOARD SS1_WDB_F10 WS_TDH_BELT VALU MACHINE 2 65.06 0.80 104.09 104.09 0.50 52.05 70.53 DIVERSITY FACTOR (40%) DEMAND DUE TO WELDING  SOCKET NET DEMAND WS_TDH_BELT VULCANIZING MACHINE TOTAL KVA DEMAND DIVERSITY FACTOR (50%) WS1_TH1 SS1_WDB_F7 WS_WBD_SS1 SS1_WDB_F12 WS1_PS1 ADD BELT VULCANIZING MACHINE WS1_C0719 SS1_WDB_F6 SS1_WDB_F1 SS1_WDB_F2 SS1_WDB_F3 WS1_SBLDG TOTAL KVA DEMAND SUBSTATION1 WELDING DISTRIBUTIONBOARD WELDING DISTRIBUTION BOARD AT SUBSTATION-1 WS1_TH2 WS1_SS1 WS1_TH2A SS1_WDB_F5 WS1_DFDS1 SS1_WDB_F8 WS1_TDH SS1_WDB_F4 DEMAND DUE TO WELDING SOCKET DOC.NO.‐EL00051A,REV‐01 1 OF 3

Welding Trafo Sizing

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Calculation of Welding Transformer for Plant

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  • CLIENT -

    CONSULTANT -

    CONTRACTOR -

    PROJECT:

    PACKAGE-II :

    DOC. NAME : DESIGN CALCULATION SHEET FOR WELDING TRANSFORMER

    DOCUMENT NO. - REV.- 02

    FEDFROM FEEDERNO. LOOPFROMEQUIPMENTTAG

    FEDTOEQUIPMENTTAG AREA

    TOTALNO.OFSOCKET(Nos)

    CONNECTEDLOAD(KVA)CONSIDER

    DEMANDFACTOR

    KVADEMANDOFWS@30%

    D.F.

    SUBSTATION1GROUNDFLOOR 1 7 0.3 2.10

    WS1_SS1 WS2_SS1SUBSTATION1FIRSTFLOOR 1 7 0.3 2.10

    TH2_EL+952.000 1 7 0.3 2.10

    WS1_TH2 WS2_TH2 TH2_EL+957.963 1 7 0.3 2.10

    WS2_TH2 WS3_TH2 TH2_EL+961.500 1 7 0.3 2.10

    SBLDG_EL+981.800 1 7 0.3 2.10

    WS1_SBLDG WS2_SBLDG SBLDG_EL+961.500 1 7 0.3 2.10

    TDH_EL+957.000 1 7 0.3 2.10

    WS1_TDH WS2_TDH TDH_EL+965.000 1 7 0.3 2.10

    TH2A_EL+954.070 1 7 0.3 2.10

    WS1_TH2A WS2_TH2A TH2A_EL+948.800 1 7 0.3 2.10

    WS2_TH2A WS3_TH2A TH2A_EL+946.600 1 7 0.3 2.10

    C0719_EL+981.014 1 7 0.3 2.10

    WS1_C0719 WS2_C0719 C0719_EL+981.095 1 7 0.3 2.10

    WS2_C0719 WS3_C0719 C0719_EL+980.500 1 7 0.3 2.10

    TH1_EL+984.850 1 7 0.3 2.10

    WS1_TH1 WS2_TH1 TH1_EL+980.500 1 7 0.3 2.10

    DFDS_EL+001.500 1 7 0.3 2.10

    WS1_DFDS1 WS2_DFDS1 DFDS_EL+001.500 1 7 0.3 2.10

    SS1_WDB_F9 ONWDBPANEL 1 7 0.3 2.10

    PS1_EL+945.275 1 7 0.3 2.10

    WS1_PS1 WS2_PS1 PS1_EL+939.800 1 7 0.3 2.1046.20

    0.4

    18.48

    SUBSTATION1WELDINGDISTRIBUTIONBOARD

    SS1_WDB_F10WS_TDH_BELTVALUMACHINE 2 65.06 0.80 104.09

    104.09

    0.50

    52.05

    70.53

    DIVERSITYFACTOR(40%)DEMANDDUETOWELDINGSOCKET

    NETDEMAND

    WS_TDH_BELTVULCANIZINGMACHINE

    TOTALKVADEMANDDIVERSITYFACTOR(50%)

    WS1_TH1SS1_WDB_F7

    WS_WBD_SS1

    SS1_WDB_F12WS1_PS1

    ADDBELTVULCANIZINGMACHINE

    WS1_C0719

    SS1_WDB_F6

    SS1_WDB_F1

    SS1_WDB_F2

    SS1_WDB_F3WS1_SBLDG

    TOTALKVADEMAND

    SUBSTATION1WELDINGDISTRIBUTION

    BOARD

    WELDING DISTRIBUTION BOARD AT SUBSTATION-1

    WS1_TH2

    WS1_SS1

    WS1_TH2A

    SS1_WDB_F5

    WS1_DFDS1SS1_WDB_F8

    WS1_TDHSS1_WDB_F4

    DEMANDDUETOWELDINGSOCKET

    DOC.NO.EL00051A,REV01 1OF3

  • FEDFROM FEEDERNO. LOOPFROMEQUIPMENTTAG

    FEDTOEQUIPMENTTAG AREA

    TOTALNO.OFSOCKET(Nos)

    CONNECTEDLOAD(KVA)CONSIDER

    DEMANDFACTOR

    KVADEMANDOFWS@30%

    D.F.

    SUBSTATION2GROUNDFLOOR 1 7 0.3 2.10

    WS1_SS2 WS2_SS2SUBSTATION2FIRSTFLOOR 1 7 0.3 2.10

    SS2_WDB_F2 TH5_EL+773.900 1 7 0.3 2.10

    SS2_WDB_F3 ONWDBPANEL 1 7 0.3 2.10

    TH5_EL+768.000 1 7 0.3 2.10

    WS1_TH5 WS2_TH5 TH5_EL+773.900 1 7 0.3 2.10

    WS2_TH5 WS3_C0727 TDH_EL+965.000 1 7 0.3 2.10

    CO727_EL+744.238 1 7 0.3 2.10

    WS1_C0727 WS2_C0727 CO727_EL+754.349 1 7 0.3 2.10

    WS2_C0727 WS3_C0727 CO727_EL+767.077 1 7 0.3 2.10

    TH3_EL+726.900 1 7 0.3 2.10

    WS1_TH3 WS2_TH3 TH3_EL+723.600 1 7 0.3 2.10

    WS2_TH3 WS3_TH3 TH3_EL+731.100 1 7 0.3 2.10

    TH3_EL+738.600 1 7 0.3 2.10

    WS1_TH3 WS2_PS2 PS2_EL+734.305 1 7 0.3 2.10

    WS2_PS2 WS3_PS2 PS2_EL+725.060 1 7 0.3 2.10

    TH4_EL+775.200 1 7 0.3 2.10

    WS1_TH4 WS2_TH4 TH4_EL+770.000 1 7 0.3 2.10

    WS2_TH4 WS3_TH4 TH4_EL+754.000 1 7 0.3 2.10

    CO7272_EL+769.718

    1 7 0.3 2.10

    WS1_C07272 WS2_C07272 CO7272_EL+765.946

    1 7 0.3 2.10

    WS2_C07272 WS3_TH6 TH6_EL+762.753 1 7 0.3 2.10

    TH6_EL+769.718 1 7 0.3 2.10

    WS1_TH6 WS2_CO7271 CO7271_EL+765.946

    1 7 0.3 2.10

    SS3_EL+723.60 1 7 0.3 2.10

    WS1_SS3 WS2_DFDS2 DFDS2_EL+001.500 1 7 0.3 2.10

    WS2_DFDS2 WS3_DFDS2 DFDS2_EL+001.500 1 7 0.3 2.10

    TH5_WDB_F9 ONWDBPANEL 1 7 0.3 2.10

    TS_EL+766.733 1 7 0.3 2.10

    WS1_TS WS2_TS TS_EL+769.890 1 7 0.3 2.10

    63.000.425.2

    TRANSFERHOUSETH5WELDINGDISTRIBUTIONBOARD

    TH5_WDB_F10WS_PS2_BELTVALUMACHINE

    1 65.06 0.8 52.05

    TRANSFERHOUSETH5WELDINGDISTRIBUTIONBOARD

    TH5_WDB_F13WS_PS2_BELTVALUMACHINE

    1 65.06 0.8 52.05

    104.090.4041.64

    66.84

    WS_PS2_BELTVULCANIZINGMACHINE

    ADDBELTVULCANIZINGMACHINE

    TRANSFERHOUSETH5WELDINGDISTRIBUTION

    BOARD

    WS1_TH5

    TH5_WDB_F4

    WS1_C0727

    TH5_WDB_F3

    WS1_TH3

    DEMANDDUETOWELDINGSOCKET

    TH5_WDB_F7

    WS1_SS3

    TH5_WDB_F8

    Note:For250aweldingm/ctypicalinputkvaof7isconsiderfromAdorWeldingM/Cdata(attched)

    WS_TH5_BELTVULCANIZINGMACHINE

    NETDEMAND

    DIVERSITYFACTOR(40%)TOTALKVADEMAND

    KVA=Vulcanisingmachine45.54kw/0.7(P.F.)&Demandfactor0.8considered&DiversityFactor0.4

    TH5_WDB_F2

    SUBSTATION2WELDINGDISTRIBUTION

    BOARD

    TH5_WDB_F1

    WELDING DISTRIBUTION BOARD AT SUBSTATION-2

    WS_WBD_SS2

    WS1_C07272

    TH5_WDB_F6

    WS1_TH6

    WS1_TH3

    WS1_TH4

    TH5_WDB_F5

    TOTALKVADEMANDDIVERSITYFACTOR(50%)

    DEMANDDUETOWELDINGSOCKET

    WS1_TSTH5_WDB_F12

    SS2_WDB_F1WS1_SS2

    WS_WBD_TH5

    WDB_TH5

    DOC.NO.EL00051A,REV01 2OF3

  • NOTE:- Hence from above calcuation it is conculded that the welding transformer for SS-1 & SS-2 shall be 415/433V, 125kVA each.

    DOC.NO.EL00051A,REV01 3OF3