36
What are your packaging needs for 2014? Let Contour find the right solution for you! Co ntour Sales Packaging Systems www.contoursales.co.nz

What are your packaging needs for 2014? - Food … are your packaging needs for 2014? Let Contour find the right solution for you! Contour Sale s Packaging Systems Contour Sale s Packaging

Embed Size (px)

Citation preview

What are your packaging needs for 2014?Let Contour find the right solution for you!

Contour SalesPackaging Systems

Contour SalesPackaging Systems

www.contoursales.co.nz

Dear Valued Client, Whatever your packaging need, Contour has the expertise, equipment and experience to help you find the right solution TODAY!

Throughout 2013 we have concentrated on improving our existing lines of packaging equipment and have introduced our all-new Linear weighing solutions featured on page 13 with three additional features.

We have introduced some new products including the belt-line vacuum systems and the thermoforming solutions. See pages 11, 16 and 20 for these impressive new products.

When deciding on a way to package your products, choose Contour to help you. We are experienced in a variety of specialist packaging systems and consumables, we can lead you to the right type of packaging with the technical back-up, support, in-house servicing all within New Zealand.

Freephone: 0800 576 997 Email: [email protected] Website: www.contoursales.co.nz

Contour SalesPackaging Systems

Contour SalesPackaging Systems

· To become the preferred supplier to our valued clients who share the same passion for perfection and excellence as we do.

· In realising this vision Contour will work closely with our suppliers to bring to you the best combination of price and performance offering you lease-to-own and rental options.

Mission Statement

SECTION 1: SHELF-LIFE EXTENSIONPage 4 | Vacuum PackagingPage 5 | Vacuum PackagingPage 6 | Vacuum PackagingPage 7 | Excel Vacuum BagsPage 7 | Specialty Vacuum BagsPage 8 | Disposable Piping BagsPage 8 | Stand-up PouchesPage 9 | Foil & Metallised PouchesPage 9 | Printed BagsPage 9 | Excel backing Boards SECTION 2: AUTOMATIONPage 10 | Pottle SealingPage 10 | Bench-top SealersPage 11 | Vacuum & Gas Flush Tray SealerPage 11 | Inline Sandwich Sealing SystemPage 12 | Lidding FilmPage 12 | CPET TraysPage 13 | Linear Weighing SystemsPage 13 | Multi-head weighing SystemsPage 14 | Piston fillersPage 15 | Enduro Pouch ProPage 16 | Rotary Pouch packerPage 17 | Enduro Auto Stretch WrapperPage 18 | ThermoformingPage 19 | Vertical Form, Fill and Seal SystemsPage 20 | Bucket Elevator & FeederPage 20 | Acclivitous Conveyor

SECTION 3: PRODUCT PROTECTIONPage 21 | Metal Detector & Check WeighingPage 22 | Metal Detector & Check WeighingPage 23 | Enduro Shoe Cover DevicePage 24 | Label DispenserPage 24 | Weigh Labeller

SECTION 4: EFFICIENCYPage 25 | Flow WrappingPage 26 | High Speed Shrink Wrap SystemsPage 27 | Bottlematic Label Dispenser

SECTION 5: COOKING SOLUTIONSPage 28 | Sous-vide Cooking Baths

SECTION 6: PRODUCT PRESENTATIONPage 29 | Shrink TanksPage 30 | Shrink WrappingPage 31 | Bundle WrapperPage 31 | Spiral Wrapper

SECTION 7: SIMPLE SEALING SOLUTIONSPage 32 | Hand Impulse SealersPage 33 | Continuous Belt SealersPage 34 | Foot Sealers

SECTION 5: PLASTIC INJECTION MOULDINGPage 35 | Injection Moulding

Index

3

4

SHELF-LIFE EXTENSIONSECTION 1:

Advantages of Vacuum Packaging:• Buy in bulk, pre-portion and SAVE!• Prepare in off-peak periods.• Hygienically sealing in freshness & flavour everytime!• Avoid the risk of cross-contamination.• Keep your fridge/freezer clean and organised with sealed pouches all the time!

Vacuum PackagingVacuum packaging is used to extend the shelf life and quality of products – preserve and extend the shelf-life of your products today!! Choose from our benchtop, floorstanding or double chamber options...

Benchtop Models:

These AUDION Bench-top model machines are suitable for basic vacuum packaging applications. Designed to be used in butcher shops, supermarkets and restaurants. Vacuum packaging can greatly increase profits through improved presentation and workplace efficiency.

> VMS 53 > VMS133

> VMS163

These AUDION Benchtop model machines with gas-flush, to protect delicate products and further extend shelf-life. Designed to be used in a market entry food manufacturing plant. The result of this modified atmosphere ensures that the natural colour is preserved, vitamin, taste & fat content is retained. This method does not require labelling declaration.

5 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

SHELF-LIFE EXTENSIONSECTION 1:

Floorstanding Models:

Double Chamber Models:

The AUDION Floor-standing vaccum packers are designed for packaging larger products, eg. a leg of lamb or whole ham. With twin sealing bars and continuous vacuum pump, they will give the operator greater flexibility and improved workplace efficiency. The flat bed machines eg. VMS233 make these the desired option for inline production.Options include: Gas-flush facility, aluminium chambers, fully stainless steel and flat working plate for production line applications.

The AUDION Double Chamber Vacuum Packers have advances features designed for industrial use. A higher efficiency level can be achieved as the loading and unloading can be accomplished whilst the other chamber is vacuuming. These machines can become part of a production process with clean results and increased efficiency.Options include: Gas-flush facility and flat working plate for production line applications.

VMS 203 >

VM 243 >

6

Belt line Models:The Belt-line Vacuum Machine are the next step up from the flat working plate and is an ideal vacuum packaging machine for all industrial production needs. It is compact, powerful and versatile.

Whether for identical batches or a wide variety of products, the VC999-K8 handles all packaging tasks – without tool changing.

Two sealing bars adjustable in height exert a high, precisely controlled pressing force from top and bottom. This bi-active system guarantees dependable sealing even with folds, grease and moisture.

Features:

· Bag overhang automatically cut off and trim removed by vacuum.· User-friendly guidance with PLC control system· Powered discharge rolls· Sealing bars with electronic temperature control· Conveyor belt with quick-release attachment for easy cleaning

Gas Flush Systems:

On the Audion Vacuum machines there are two options available when it comes to Gas-flushing solutions:1. The gas-flush timer which inerts a gas mixture into your package for a set amount of time.

2. The gas-flush pressure timer, the machine will continue with this function till the set pressure levels are achieve. This feature helps to reduce the variations of gas when the gas bottle is full or empty.

SHELF-LIFE EXTENSIONSECTION 1:

7 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

EXCEL Vacuum bagsDesigned to improve product presentation and extend shelf life, EXCEL Clear Barrier pouches feature excellent mechanical impact and seal strengths. Available in a wide range of sizes, these bags are premium quality 70um thickness and provide solutions for any Vacuum Packaging application. Suitable for Sous-vide cooking and Boil-in-the-bag applications.

90 x 150 70 1000 90 x 250 70 1000 90 x 500 70 1000 100 x 285 70 1000 100 x 400 - HANG 115 1000 130 x 150 70 1000 140 x 210 - HANG 70 1000 140 x 225 70 1000150 x 200 70 1000 150 x 350 70 1000 150 x 500 70 1000 160 x 520 70 1000 165 x 225 70 1000 165 x 250 70 1000 170 x 300 70 1000 175 x 200 70 1000 175 x 225 70 1000 175 x 250 70 1000 180 x 350 70 1000

Size Micron Per width x length box

185 x 310 70 1000 185 x 350 70 1000 185 x 450 70 1000 190 x 250 70 1000 190 x 300 70 1000 190 x 330 70 1000 195 x 320 70 1000 200 x 250 70 1000 200 x 300 70 1000 200 x 300 - MUSSEL 154 1000 200 x 315 - HOLE 70 1000 200 x 370 - ZIPLOCK 70 1000 210 x 400 70 1000 210 x 500 70 1000220 x 250 70 1000 220 x 300 70 1000 220 x 350 70 1000 220 x 560 70 1000 245 x 300 70 1000 (Dimensions in mm)

Size Micron Per width x length box

250 x 350 70 1000 250 x 550 70 1000 260 x 560 70 1000 260 x 700 70 1000 300 x 400 70 1000 300 x 450 70 1000 300 x 550 70 1000 300 x 600 70 1000 350 x 450 70 1000 370 x 550 70 1000 390 x 600 70 1000 390 x 500 70 1000 390 x 600 70 1000400 x 800 70 1000 450 x 650 70 1000 500 x 600 70 1000 925 x 700 70 1000 925 x 850 70 1000

Size Micron Per width x length box

Specialty Vacuum Bags

Call today for FREE samples or to place your order on 0800 576 997

Contour is now offering you a gold back, clear front vacuum bag as well as a black back, clear front vacuum bag to make your product STAND-OUT!!

SHELF-LIFE EXTENSIONSECTION 1:

8

Enhance your kitchen safety with disposable piping bags from Contour...

• Microwaveable - but must be pierced first.• Boil in a bag for up to 1 hour• Easy to use • Use once and throw away• Avoid the risk of cross-contamination!• Contour will make any size of piping bag you require.• Vacuum pack barrier pouch for shelf-life extension.

Disposable Piping Bags

EXCEL Stand-up PouchesEXCEL Stand-up Pouches utilise flexibility with increase efficiency due to being able to stand, pour and reclose after use, this opens a host of catering options and provides the latest in vacuum packaging pouches. By capitalising on the presentation power that stand up pouches can bring food products. This type of packaging can greatly increase product image and consumer satisfaction.

Sizes available: 200ml, 250ml, 300ml, 500ml, 1L and up to 2LAvailable with and without ziplock

SHELF-LIFE EXTENSIONSECTION 1:

9 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

Foil and Metallised Pouches

Printed Bags

EXCEL Backing BoardsA condensation polymer that offers superior strength and clarity. Shatterproof and lightweight with excellent barrier properties and no trace of smell or taint.

Sizes available 250 x 140 190 x 140 150 x 140

Seal in freshness & flavour and protect your light-sensitive products.

wd x lgth micron colour vol 125 x 155 57 gold 4000 140 x 200 80 silver 2000 200 x 300 81 silver 1000 280 x 400 110 silver 2000 410 x 510 105 silver 500 580 x 825 100 silver 150

All we need is some information from you about your product/s that you want to put in your printed pouches...

1. What type of packaging do you require?2. Quantity of pouches you use at a time?3. What would the print coverage be for your pouch (if known)?4. Number of product variants?5. A brief description of how you are packaging/filling the pouches?

Contour, now offers you the option to print your pouches. Whatever your pouch, in however many colours – CONTOUR can help you.

SHELF-LIFE EXTENSIONSECTION 1:

• Microwaveable - but must be pierced first.• Boil in a bag for up to 1 hour• Easy to use • Use once and throw away• Avoid the risk of cross-contamination!• Contour will make any size of piping bag you require.• Vacuum pack barrier pouch for shelf-life extension.

10

AUTOMATIONSECTION 2:

Pottle Sealing

The ET-59S and the ET69M Tray Sealers is a Semi-automatic bench-top heat sealing machine for lidding of trays. The system is tooled up to your specific tray and neatly trims the film around the perimeter of your trays. This machine is extremely versatile, designed for being used in the small and medium companies with high productive performance. These machines have been well designed and stainless steel and polyethylene are used extensively in their construction.

• Maximum tray size: ET-59L: 220 x 170 x 120• Maximum tray size: ET-69M: 160 x 140 x 100

Bench-top Sealers ET-59L

Benchtop cup sealing machine with print registration. This system is tooled up to your specific tray size and neatly trims the film around the perimeter of your trays.

• Maximum cup size: 100mm (w) x 100mm (l) x 180mm (h)

enduro

enduro

11 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

Vacuum and Gas Flush Tray sealerA high performance rotary tray sealing system, ideal for both cups and trays. This system features a motorized rotary table for increased production speed.

Options include: • Automatic cup/tray

drop and filler• Tray ejection• Date coder• Additional tooling for

various tray size/s

Enduro Rotary Tray Sealing Machine

Machine Model: VG704Specifications:Capacity: 900pcs/hrMachine size: 740 x 1040 x 1740mmGas-flush: IncludedControl: PLC with touch screen operationSealing head: 1 head with a variety of stations (depending on your cup/tray size).

Inline sandwich sealing systemThe Automatic Sealing Machines are suitable for high volume sealing in many different applications including coleslaws, dips & sauces and sandwich vees. We have a wide range of systems & expertise that we can adapt to suit your application.

Features:Automatic Tray DropProduct output discharger for in-line applications

Specifications:Machine dimensions: 2000 x 930 x 1700mmCapacity: 2000-4000 pcs/hrMax. tray/sandwich vee size: 440 x 220 x 100Optional extras include: Pre-cut lid applicationDate Printer/Coder

AUTOMATIONSECTION 2:

12

AUTOMATIONSECTION 2:

AUTOMATIONSECTION 2:

Lidding Film

CPET TraysContour has a wide variety of trays available, whether it be a particular size or the type of material Contour can help you. Our CPET Trays are suitable for use between -40 degrees up to 220 degrees. These trays offer impact strength at low temperatures and dimensional stability at high temperatures. Contour’s CPET Trays offer an extremely good barrier against oxygen, water, carbon dioxide and nitrogen.

wd / lgth / sg code colour vol carton size200 x 155 x 34 2012 black 750cc 500200 x 155 x 34 2012 white 750cc 500200 x 155 x 40 2112 black 800cc 300200 x 155 x 40 2112 white 800cc 300200 x 155 x 45 2212 black 850cc 300200 x 155 x 50 2412 black 1000cc 300215 x 127 x 50 2173 black 800cc 420227 x 177 x 50 2018 black 1360cc 320317 x 262 x 50 2035 black 2800cc 140173 x 129 x 35 2001 black 500cc 500137 x 94 x 35 2050 white 260cc 1080

CPET trays - Rectangle Trays (also available in 2 & 3 compartment trays - dimensions in mm)

Virtually every product needs a specific film, according to the exact needs of our clients. We have a wide range of options available for peelable film, high or low barrier properties including whether your product needs to be frozen or chilled. Contour can help find the most compatible film for you.

wd micron code colour roll size100 x 55 DLF100 clear 500m140 x 55 DLF140 clear 500m320 x 55 DLF320 clear 500m400 x 55 DLF400 clear 500m

Lidding Film - Clear

Don’t see your size here? Contact us today for the solution to your needs.

13 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

Linear weighing systemsThe Enduro Linear Weighing solutions not only offers you the only solution for weighing bulk quantities of free-flowing products. It’s the next step in your production and allows you to increase your volumes without a huge capital outlay.

And can also be complemented with a simple foot or continuous belt sealing solution.

These systems can be connected to a fully automatic Vertical Form, Fill and Seal System.· Comes with 2 lanes or 4 lanes· Each lane can be individually set to weigh different products and

different weights.· Angled product restriction system allows a consistent distributions of

your product/s for better accuracy. This avoids clumping of your product/s. Reducing down-time.Optional extras:· Dividers in the main hopper make an easier option for weighing

different products at the same time enabling you to utilise the full capacity of this machine.

Multi-head Weighing SystemsContour offers a 10 or 14 Multi-head combination scale which enables cost effective performance in packaging free flowing products. The scale is characterised by its high production speed, accuracy, easy operation and simple maintenance.Applications:Confectionery, bakery, biscuits, cookies, cereals, fruit seed, snack, chips, flake, cut, jelly, pet food, plastic parts and many more applications.

Optional extra: Each weigh bucket can have a separate PC Board, minimising the risk of lost production and long down times.

Efficiency at its best, return on investment faster!!

Tried, tested & operating in New Zealand

AUTOMATIONSECTION 2:

AUTOMATIONSECTION 2:

14

AUTOMATIONSECTION 2:

AUTOMATIONSECTION 2:

Piston Fillers The ENDURO benchtop filling system is manufactured in Stainless steel and achieves a volume accuracy of ± 3cc. The system is activated by use of an electric foot pedal. Great for filling pouches with soups and sauces!

Model ET-9A3

Specifications: Type: benchtop piston filling machineMachine size: 1320 (l) x 420 (w) x 660 (h)Volume: 50-300ccCapacity of filling tank: 30lPower: 110/220vWeight: 31 kg

15 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

Stand-up pouch filling and sealing machine for pre-made pouches. This innovative pouch filling and sealing machine automatically opens the pouches, holds them in place while being filled and then seals the pouch.

The Enduro Stand-up pouch packing machine is designed to increase efficiency as we approach the busy seasons ahead.

We have now tested, commissioned and have several of these systems working in New Zealand.

ENDURO Pouch Pro

Main features: • Small footprint • Simple to operate

• No bag, no dump • Load bags while the machine in running

• Easily adjustable to suit different bag sizes.

Specifications:Bag width: 100mm-300mm

Bag length: 150mm-450mm

Weight: Can hold up to 2Kg.

Heavy bag assist can hold up to 25Kg.

AUTOMATIONSECTION 2:

AUTOMATIONSECTION 2:

16

AUTOMATIONSECTION 2:

AUTOMATIONSECTION 2:

Rotary Pouch Packer

Specifications:Model: Enduro 200Bag width: 100mm-200mmBag length: 100mm-300mmModel: Enduro 300Bag width: 150mm-300mmBag length: 100mm-330mmPackaging rate:Packing speed: 30-45 bags/min (dependent on the product, type of

bag and filling weight)

Machine accessories include:Horizontal bag feederBag holderPoke feeding deviceUnder bag openerBag Prop Open DeviceZipper openerVibrating deviceSqueezer

The Enduro Rotary Bag-Fill Seal Machine offers a superb option for automatically filling and sealing your pre-made pouches. This system is simple, reliable and durable making it the most optimum system for automatically filling and sealing your pouches.

Enduro Rotary Bag-Fill Seal Machine

enduro

17 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

Achieve excellent results in three simple steps with this compact automatic stretch wrapping machine. Upgrade your hand stretch wrapper and SAVE time and increase efficiency now!

Specifications: Machine dimensions: 700 x 730 x 515mmMax. tray size: 270 x 200 x 145mm

Features include:· The automatic stretch wrapper is manufactured

from stainless steel and antioxidant materials, hygienic and easy to clean.

· Tray elevator.· Double magnets for a good strong wrap every time.· Sealing plate and hot wire temperature

adjustment features.· Three programs can be stored. Applications include: · Retailer, supermarkets, warehouse/club,

convenience stores, butcher shops, delicatessens, specialty food stores, fast food, bars & pubs.

· Restaurants, in-flight caterers, hospitals, hotels, stadiums, nursing homes, military bases.

· Meat processors, seafood processors. Dried fruits, product suppliers, dairy, commissaries, sandwich producer, large scale kitchens, pasta and sausage factories and farms.

We also supply the EXCEL Self-seal absorbent foam trays for meat and high clarity stretch food wrap for these systems, – call today on: 0800 576 997 Freephone: 0800 576 997

48 Whiore Ave, Tauriko

PO Box 15012, Tauranga

Phone: 07 572 5909 | Fax: 07-572 5905 Email: [email protected]

Excellent results in three simple steps

Achieve excellent results in three simple steps with this compact automatic stretch wrapping machine. Upgrade your hand stretch wrapper and SAVE time and increase effi ciency now.

Specifi cations:

Machine dimensions: 700 x 730 x 515mm

Max. tray size: 270 x 200 x 145mm

> Enduro Automatic Stretch Wrapper

Features include:· The automatic stretch wrapper is manufactured from stainless

steel and antioxidant materials, hygienic and easy to clean.· Tray elevator· Double magnets for a good strong wrap everytime.· Sealing plate and hot wire temperature adjustment features.· Three programs can be stored Applications include: · Retailer, supermarkets, warehouse/club, convenience stores,

butcher shops, delicatessens, specialty food stores, fast food, bars & pubs.

· Restaurants, in-fl ight caterers, hospitals, hotels, stadiums, nursing homes, military bases.

· Meat processors, seafood processors. Dried fruits, product suppliers, dairy, commissaries, sandwich producer, large scale kitchens, pasta and sausage factories, farms.

Contour SalesPackaging Systems

Versatility• Wraps most trays available on the market• Easy adjustment and maintenance • Ability to change the fi lm tension on the tray

directly from Control board• Materials used: LLDPE, PE, Food grade PVC up

to 8-40 micron.

Safety• No fi lm cutters in sight, no way

for operator to be injured• No smoke emission during

cutting of fi lm• No more carpal tunnel disease

Productivity• Wraps up to 16 items per minute

(Max. speed can vary according to product, fi lm and operator skill)

• Package in 3 easy steps: Place the tray on hot plate, pull down lid, removed packed item.

• Less fi lm used and Reduction in fi lm wastage

Advantages• Staffi ng changes will not affect

productivity• Minimal physical effort required

1419

_Con

tour

_Aut

oStr

etch

We also supply the NEW seal absorbent foam trays and stretch fi lm for these systems – call today on: 0800 576 997

ENDURO Automatic Stretch Wrapper

Excellent results in three simple steps

AUTOMATIONSECTION 2:

AUTOMATIONSECTION 2:

18

AUTOMATIONSECTION 2:

ThermoformingThe ENDURO Thermoforming Machines are fully automatic forming - sealing - packaging machines. Truly modular design to accommodate your current and future requirements. Vacuum, gas and modified atmosphere packaging can be achieved with this machine. Product applications include various foods such as meat, seafood, fruit, vegetables; medical components and hardware items.

Vacuum system features:

• Rietschlevacuumpumps.

• Air/oilheatexchanger.

• 5YearWarrantyon aluminum vanes.

• Anti-suckbackvalve.

Operational features:

• Convenientandfasttoolingchangeover.

•Lowoperatingandmaintenance costs.

•Longitudinalcuttingwithrotary knives.

•Crosscuttingwithpunch.

•HingedChamberforeasyaccess for tooling changes.

Three models available:

MODEL: ENDURO-355Machine size: 855mm front to back (w)4550mm left to right (l)1800mm height to top machine (h)Maximum upper film width: 380mmMaximum lower film width: 390mmPractical film width: 350mmMaximum drawing depth: 50-60mm depends on the thickness of the lower filmCapacity: 5-6 cycles per minute on single station. 10-12 cycles on double station.*

MODEL: ENDURO-420Type: VC999 Thermoforming MachineMachine size: 920mm front to back (w)3900mm left to right (l)1800mm height to top machine (h)Maximum upper film width: 423mmMaximum lower film width: 423mmMaximum drawing depth: 135mm de-pends on the thickness of the lower filmPrint Registration: IncludedCapacity: 15-18 packs per minute dependent on film thickness and vacuum level required.*Construction: 304 Stainless Steel

MODEL: ENDURO-390Type: ENDURO Thermoforming MachineMachine size: 1020mm front to back (w)4560mm left to right (l)1950mm height to top machine (h)Maximum upper film width: 380mmMaximum lower film width: 390mmPractical film width: 350mmMaximum drawing depth: 50-60mm depends on the thickness of the lower filmCapacity: 5-6 cycles per minute on single station. 10-12 cycles on double station.*Construction: Stainless Steel

*Capacity on all machines are only an indication and depend intirely on

the product being packed, type of film and machine settings.

19 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

The Enduro Weigh-Pack Machine combination enables cost effective performance in packaging free flowing products. This vertical form, fill and seal machine, which automatically forms a bag from a roll of film, is integrated with our weigh-head to allow accurate filling of the pouches. The scales and the machine are controlled by one user friendly touch screen. The advantage of using VFFS machine on your packaging line is increased production speed and improved cost efficiencies.

Vertical Form, Fill and Seal Systems

Main features: • Compact all in one system complete with weigh-head

• Under 2 metres in height

• Single control panel for machine & weigh-head

Options include:

10, 12 or 14 bucket weighing system

The Vertical Form, Fill and Seal Advantage

Specifications:Capacity: up to 60 bags/min – depends on material and product loadingBag length: 300-400mm (l)Maximum film width: 620mmFeatures: 304 stainless steel construction, of machine and all fasteners

AUTOMATIONSECTION 2:

20

At Contour we pride ourselves in the complete design and set up of these systems including various options of ancillary equipment...

Bucket Elevator and FeederThe Bucket Elevator transports the product from the stainless steel Feeder (which is at ground level) to the weighing machine. The Feeder has a capacity of 150 litres and is mounted over the base of the Bucket Elevator. Your products are vibrated along the outfeed chute and drop into the base of the Elevator – this controls the rate at which the product feeds into the weighing machine. A level controller with speed adjustments is mounted on the top of the Bucket Elevator. The Bucket Elevator is mounted on castors and is placed next to the weighing machine. Manufactured in 304 stainless steel. Elevator buckets in polypropylene.

Machine size: 3063 (l) x 632 (w) x 3007 (h)mmConveyor belt: polypropyleneDischarge height: 2400mm Optional: Clean in Place.

Machine size: 1250 (l) x 880 (w) x 1160 (h)mm

Bucket Elevator Bucket Feeder

The Acclivitous Conveyor transports the product from the stainless steel Feeder (which is at ground level) to the weighing machine. The Feeder has a capacity of 150 litres and is mounted over the base of the Acclivitous Conveyor. Your products are vibrated along the outfeed chute and drop into the base of the Conveyor – this controls the rate at which the product feeds into the weighing machine. A level controller with speed adjustments is mounted on the top of the Acclivitous Conveyor. The Acclivitous Conveyor is mounted on castors and is placed next to the weighing machine. Manufactured in 304 stainless steel.

Acclivitous Conveyor

Machine size: 3400 (l) x 422 (w) x 2657 (h)mmConveyor belt: Polypropylene – 300mm wideDischarge height: 2200mm

Acclivitous Conveyor

AUTOMATIONSECTION 2:

21 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

PRODUCT PROTECTIONSECTION 3:

Metal detector and check weighing

Features: • Store up to 10 programs

• Large LCD screen display

• Self-learning product system

• Manufactured in Stainless Steel with PU conveyor belt to meet hygiene regulations

• Data Statistics - unqualified products can be recorded

Options include:• Automatic rejecting device can be installed

• Alarm signals with an alarm and light

• Output mode: Pneumatic arm rejecter or the belt can be set to stop

Mini conveyor metal detectorTunnel size: 150mm (w) x 100mm (h)Effective tunnel size: 110mm (w) x 60mm (h)Conveyor belt speed: 10-60m/min

Conveyor Metal detectorTunnel size: 350mm (w) x 175mm (h)Effective tunnel size: 310mm (w) x 135mm (h)Conveyor belt speed: 10-45m/minComplete with lockable collecting bin for unqualified product. High speed conveyor metal detectorTunnel size: 300mm (w) x 120mm (h)Effective tunnel size: 250mm (w) x 80mm (h)Conveyor belt speed: 10-100m/min Modular conveyor metal detectorTunnel size: 460mm (w) x 275mm (h)Effective tunnel size: 420mm (w) x 235mm (h)Conveyor belt speed: 30m/minThe Enduro freefall metal detector can be installed on any packaging line including a Vertical Form, Fill and Seal machine.

The Enduro conveyor type metal detectors ensure high sensitivity. These systems can be used in many different industries including dry or wet products for detecting metallic impurities to avoid product recalls! An essential system for any production line.

Conveyor-type Metal Detector

22

Freefall Metal Detector

This compact system offers you a 2 in 1 process, saving you space and upkeep on 2 systems. The combined metal detector is used for detecting metallic impurities and will check weigh your product simultaneously. Complete with two rejecting arms for respectively detecting metallic impurities and weights that differ.

This simply has to be the best solution to avoid product recalls, and save you time in your busy production line.

Combined Metal Detector and check weigher in one...

Features include: • Stores up to 10 programs

• Large LCD screen display

• Self-learning product system

• Manufactured in Stainless Steel with

• PU conveyor belt to meet hygiene regulations

• Data Statistics: unqualified products can be recorded

The Enduro freefall metal detector can be installed on any packaging line including a Vertical Form, Fill and Seal machine.

Features include:• 5.7 inch colour touch screen display

• Manufactured in Stainless Steel

• 99 Program memory storage

PRODUCT PROTECTIONSECTION 3:

Specifications:Tunnel size: 330mm (w) x 150mm (h)Effective tunnel size: 280mm (h) x 110mm (h)Max. pack length: 350mmConveyor belt speed: 10-45m/min

23 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

ENDURO Shoe Cover Device

Here is a real innovative solution to solve quickly and practically any problem related to the hygiene of walkable floor surfaces.

The Enduro shoe cover device is a cost-effective and user-friendly automatic dispenser which can quickly carry out a shoe cover within five seconds.

Simple to use, this shoe cover device works both with fibre and PVC shoe covers and may be equipped with coin insertion device upon request.

The digital screen has an indicator of the exact number of shoe covers left and a break down

indicator; moreover a warning light indicates the shoe covers exhaustion. The device is equipped with a ‘reset’ button, an automatic control for a higher working efficiency and has complete electromechanical functioning with no need of pneumatic connection.

Max power 50 W Power supply 220 V Weight net/gross 25,2 / 28,4 Kg Machine dimensions 800 x 300 x h960 mmShoe covers refill 200 Pcs

Application Fields...Clean roomsFoodElectronic componentsHospitals/laboratoriesChemical/pharmaceuticalCosmeticsResearch centres

Hygiene in step with the times...

PRODUCT PROTECTIONSECTION 3:

Specifications:Tunnel size: 330mm (w) x 150mm (h)Effective tunnel size: 280mm (h) x 110mm (h)Max. pack length: 350mmConveyor belt speed: 10-45m/min

24

These labeling units are Semi-automatic. Once the label touches the micro-switch it stops, you then pick up the label until it dispenses completely, when the next label hits the switch it stops. The waste is rolled up on what we call a take up spool. Three models to choose from depending on label width.

Stop wasting time peeling labels by hand!!

Label Dispenser

U-25 can take a label size of: 63mm wideU-45 can take a label size of: 10 – 114mm wideU-60 can take a label size of: 153mm wide

Weigh Labeller Enduro 014 Semi-automatic weigh - labellerSpecifications:Max weigh: 12KgMin. weight: 2 gramsManual labelling

Optional extras: • Pneumatic ejector for all products out

of the weighing range.• Automatic system to apply the label

from the bottom.• In-feed motorised conveyor.• V belts for weigh, labelling spherical

shaped products – only available on model: 014 triple belt automatic weigh, labeller.

PRODUCT PROTECTIONSECTION 3:

25 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

EFFICIENCYSECTION 4:

Flow Wrapping

The range starts with a small tabletop machine up to high speed floor models. The product is fed into the machine either manually or automatically and neatly wrapped and sealed in packaging film. All the Flow-

wrapping machines are easy to operate and flexible in use. Bag dimensions can easily be changed to suit various package sizes and lengths. The adjustable former comes as a standard and allows you to change the bag width without

tools. The constantly heated seal bars are suitable for a wide range of packaging materials, such as PP, CPP, OPP, laminated, lacquered and other various complex films. Two Models.Options include: Reverse.

This Flow-wrapping system has a long feeding conveyor and the stable construction makes it possible to run this machine automatically at high speeds, achieving an output of up to 150 packs per minute. The electronic eye for bag registration is a standard feature. Specifications:Max. package dimensions: 120mm (w) x 320mm (l) x 50mm (h)Capacity: 20-150 bags per minuteOption: Date Printer

Enduro HP350 Flow wrapper (with print registration for printed film)

Enduro 450IV Flow-wrapper

These ENDURO flow-wrapping systems can be suited to almost any application.

Specifications: Bag length: 80mm – 700mmProduct height: Up to 270mm

The Enduro range of horizontal form, fill and seal machines are ideal for the packaging of individual products.

26

EFFICIENCYSECTION 4:

These systems are ideal for high volume operations and can achieve an output of 30-50 packs per minute.

Main features:• Automatic product detection on in-feed conveyor• Continuous side sealing without product length

limitation• Photocell for printed film• Servo driven motor control to ensure accurate

positioning and consistent sealing• Adjustable conveyor in shrink tunnel to allow for

different film thickness

System can come complete with:• Infeed and outfeed conveyors• Shrink tunnels

Our special high speed shrink-wrap systems are supplied to our customers specifications...

High Speed Shrink-wrap Systems

Ideal for high volume operations!

enduro

enduro

27 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

EFFICIENCYSECTION 4:

Bottle-matic Label Dispenser

Bottle-Matic is the perfect machine for labeling your cylindrical products! It can wrap your bottles, cans, tubes and jars by simply activating the foot pedal. The bottle labeler can label any cylindrical object fast and accurately – FRONT and BACK. Can take a label from 127mm – 254mm diameter at speed of 1200 pcs per hour!

Options include: • Single label device • Front and back label device

Labelling bottles has never been so easy!

28

COOKING SOLUTIONSSECTION 5:

Sous-vide cooking baths

EVERYONE WINS WITH A SOUS-VIDE BATH! Up to 17% can be saved on cost of good · Massive reduction of energy costs · Time saving through production rearrangement · Service flexibility through cook and chill · The product remain juicy and retain their natural colours & taste · Nutrients and vitamins are being conserved · New flavours enable exciting new creations.

Sous-vide cooking, also commonly known as low temperature cooking. This cooking method slowly cooks vacuum sealed fresh foods to preserve aroma, flavours and vitamins. Contour offers a premium sous-vide collection with high quality Sous-vide equipment, especially developed for low temperature cooking.

The Sous-vide Bath is a conservative “soft steamer” unit. It can be used to keep your food

warm without risking the food to be dried out (due to damp atmosphere). The boiler-function can be used to create flans and yoghurt. Furthermore it can be used for sterilisation and bain marie etc.

The range includes 6 models between 9 and 58 litres.

These machines are easy to clean and consume only a minimum amount of electricity. Create new taste sensations with meat,

poultry, fish and desserts using the sous-vide process.

Packed in a vacuum bag the food can be cooked on low temperature between 56 and 95°C in the Sous-vide Bath. Comes complete with needle probe and 3m of foam seal.

Complete with convective water recirculation...

High accuracy digital alarm thermometer available to complement this system >>

A MUST HAVE TODAY!!

29 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

PRODUCT PRESENTATIONSECTION 6:

Shrink Tanks

Type: VDT 5060 VDT 6080Machine size: 740 x 770 x 1055 950 x 875 x 1055Chamber size: 500 x 600 x 200 600 x 800 x 200

Model Specifications:

Ideal for product presentation

Designed for the shrink packaging of both full primal meat cuts and other processed food types including cheese. Manufactured from high-grade stainless steel, these dip tanks will increase product output and provide product consistency. The dip tank process is designed to shrink the plastic flaps from the packaging material around the food to enhance the product presentation and improve the production freshness.

To view our comprehensive range of vacuum packaging systems visit: www.contoursales.co.nz

We also supply vacushrink bags. Ideal for packaging of fresh meats and cheeses. Call us for our range of sizes on: 0800 576 997

30

Shrink Wrapping

The All-in-1 hood-type shrink wrap systems are ideal for moderate production quantities and gives you the best solution when you want to add value to your product. Protect your product against scratches, bundle your products or give it some extra gloss with a strong, tight, glossy over-wrap.

Specifications:Machine size: 1320 (l) x 820 (w) x 645 (d)Sealing dimensions: 550 x 420mm; Stand - Optional. Other models available to suit your specific requirements.

EKH-455

Hood-type Shrink Wrappers

L-Bar and shrink tunnelsA one-step, fast acting shrink wrap system for P.P, P.V.C, P.E. Materials. Unit makes 2 seals at one time with energy saving timer. 340mm x 340mm bars seal and cut film up to 0.025 mm thickness. 500 Watt power, seal time 1 ~ 4 seconds.

Specifications: • 300LP Features: •Highqualityimpulsesealingmachine•SuitableforPVC,POFshrinkfilms •CEapproved

The Enduro Semi-automatic L-Sealers and matching shrink tunnels can be used to pack your products safely with a sparkling presentation. Easy adjustment/settings of these sealers guarantee flexibility and a high production quantity. These sealers are combined with our separate shrink tunnels to give you a highly versatile system.

EKL-455MT

PRODUCT PRESENTATIONSECTION 6:

31 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

The Enduro Bundle Wrap solution is a high speed, automatic system for bundling groups of product into tightly shrunk PE sleeves. Our system includes motorized top and bottom rolls and, on exit from the well-insulated shrink tunnel, there is a cooling fan and a 1 metre roller conveyor.Specifications:Product width: max. 450mmProduct height: max. 300mmTunnel opening: 450mm (w) x 330mm (h)Production capacity: 10-20 packs/min

Bundle Wrapper

Spiral Wrapper The Enduro 401 Spiral Wrapper is a semi-automatic machine – ideal for individual or group wrapping of longer products. The product(s) is placed onto the work table. The end of the film is placed into an aperture where it is clamped and the wrapping process is started. Lengths can be completely wrapped or spot-wrapped in 3 or 4 places along the length. Product(s) is manually fed through the machine. The number of laps can be set on the control panel or else the machine can be continuously operated via foot pedal.

Main features:• Beltdrivenrotationunit• Numberofwrapsadjustablefrom3–11•Continuousoperationbyfoot-control• Adjustablefilmtension•Rotationalspeedadjustable,upto100rpm• Filmdeliverysystemwithtensionedroller•Automaticbladecuttingandclamping

ENDURO Spiral Wrapper

Enduro 401

PRODUCT PRESENTATIONSECTION 6:

32

100HI 100mm 2 x 0.1mm 2mm200HI 200mm 2 x 0.15mm 2mm300HI 300mm 2 x 0.15mm 2mm400HI 400mm 2 x 0.15mm 2mm500HI 500mm 2 x 0.15mm 2mm205HI 200mm 2 x 0.15mm 5mm305HI 300mm 2 x 0.15mm 5mm405HI 400mm 2 x 0.15mm 5mm

Hand Impulse SealersImpulse Hand sealers are an economical hand-operated tabletop heat sealer designed for low volume packing. Extremely low-maintenance, the maximum temperature of this machine is set to ensure the PTFE cannot burn through. The seal temperature is adjustable by means of a potentiometer. Different temperatures can be set depending on the thickness of the film.

Options include: Hand Sealer with cutter

Model Max. seal Max. seal Seal length thickness width

SIMPLE SEALING SOLUTIONSSECTION 7:

33 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

SIMPLE SEALING SOLUTIONSSECTION 7:

Model: Horizontal VerticalSeal width: 10mm 10mmMax. depth seal: 40mm 40mmMotor: 1/12HP 1/12HPTemperature: 0-300oC 0-300oCWatts: 550W 550WSpeed: 0-12m/min 0-12m/minWeight: 35Kg 50Kg

The Continuous Belt Sealers in stainless steel are ideal for sealing pre-made bags horizontally or vertically as required. By using a Teflon belt; polyethylene, polypropylene, cellophane, paper, aluminium and other laminates can be sealed. Upgrade and increase efficiency. Improve your product capacity to a speed of 10m/min. Comes equipped with speed control, embossing wheel and heat controls. These machines are used to increase efficiency and can be used in any production process.

Optional extra: Thermal date printer

Continuous Belt SealersFor fast and efficient bag closing!

34

SIMPLE SEALING SOLUTIONSSECTION 7:

Impulse Foot Sealers are ideal for sealing larger heavier bags. The foot control leaves your hands free to feed the machine, it’s just like having an extra hand. All units come complete with pedestal, stand, adjustable work table and foot control. 2mm, 5mm and 10mm seal widths are available.

Options include:

• Constant Heat

• 10mm seal

• Adjustable angle

Optional extras:

Date/batch printer, Heavy duty work tables, Stand extensions and Tilt head adjustments can be added to meet your specific needs.

Available in 300mm, 450mm & 600mm width.

Model Max. seal Max. seal Seal length thickness width

300FI 300mm 2 x 0.1mm 2mm450FI 450mm 2 x 0.15mm 2mm600FI 600mm 2 x 0.15mm 2mm305FI 300mm 2 x 0.15mm 5mm455FI 450mm 2 x 0.15mm 5mm605FI 600mm 2 x 0.15mm 5mm

Foot Sealers

35 | Freephone 0800 576 997 | Email [email protected] | www.contoursales.co.nzContour SalesPackaging Systems

Contour SalesPackaging Systems

> TOOL MAKING In-house tool making and tool maintenance

plant. Our well equipped toolroom ensures continuity of production, as well as the facilities of prototyping, too making, tool modification and refurbishment.

Conplas - Plastic Injection MouldingConplas has more than 20 years of experience and has serviced a wide range of industries including: Automotive, Building, Fastening, Filing systems, Handling, Hospitality, Medical, Mining, and Security.

> FULL PRODUCTION FACILITIES Our machines are well maintained and

backed up by a full range of ancillaries – coolers, chillers, granulators, warmers, loader, driers, conveyors, colour dosers, etc. it is our policy to have surplus machine capacity so as to be able to offer short lead-times.

Plastic spoons personalised with

your company logo or branding...

PLASTIC INJECTION MOULDINGSECTION 8:

· We are 100% New Zealand owned.

· Contour has a range of packaging systems to help you increase efficiency and reach your full capacity, all of which can be adapted to suit your specific needs.

· We’ve been around for over 10 years. We’re experienced and committed. Our in-house technical back-up and department offer a full-time, on-site, on-time, on-call technical and spares department. If you have a problem, require parts or just need advice - call us today!

· Contour has our own testing department, so we have full control over the quality of all our packaging systems.

· Contour’s systems and knowledge ensures your packaging system works for you. A service system which ensures your machine is kept running at its optimum, avoiding costly breakdowns.

· Our product range and abilities are second to none. We supply pouches, simple sealing solutions, flow-wrapping solutions, filling systems, right up to Vertical Form, Fill and Seal machinery.

What makes Contour so good to work with?

1510

_Pac

kagi

ngNe

eds2

014

Freephone: 0800 576 99748 Whiore Avenue, Tauriko, Tauranga Postal address: PO Box 15012, Tauranga 3144Phone: 07 572 5909 Fax: 07 572 5905 Email: [email protected] | www.contoursales.co.nz

Contour SalesPackaging Systems

Contour SalesPackaging Systems

To request another copy of this brochure or speak to us today, call us on...