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What is a Hybrid solar power plant? New Design of HRSGs for Solar Thermal Hybrid Power Plants PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

What is a Hybrid solar power plant? - Power Plant Simulator

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Page 1: What is a Hybrid solar power plant? - Power Plant Simulator

What is a Hybrid solar power plant?

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 2: What is a Hybrid solar power plant? - Power Plant Simulator

What is a Hybrid solar power plant?

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 3: What is a Hybrid solar power plant? - Power Plant Simulator

What is a Hybrid solar power plant?

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 4: What is a Hybrid solar power plant? - Power Plant Simulator

Advantages

Very high efficiencies due to high superheat and

reheat temperatures

Extra energy extraction out of the flue gas, flue gas

exit temperature drops Rather low invest cost because of use of standard

gas turbine and standard steam turbine

Very flexible operating modes, also in the night and

with no sunshine Not so many start ups and shut downs

No feed water preheat system required

No thermal solar steam superheater and economizer

required

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 5: What is a Hybrid solar power plant? - Power Plant Simulator

Disvantages

HRSG Design and Operation

Need of fossil fuel

Modified HRSG

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 6: What is a Hybrid solar power plant? - Power Plant Simulator

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 7: What is a Hybrid solar power plant? - Power Plant Simulator

Design criteria of a ISCCS HRSG

Pinch point

Approach point

Pressure drop flue gas side

Pressure drop water / steam side

Velocities Water – Evaporator – Saturated steam-

Superheated steam

Steaming in Economizer

Spray cooling

Material / Max material temperatures

Fin Temperatures

Natural circulation system / Cold end temperature Etc.

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 8: What is a Hybrid solar power plant? - Power Plant Simulator

The approach for designing a HRSG is in short words:

Specify the gas turbine flue gas data (see pic. [4])

Take some HRSG and calculate with some computer program a

heating power vs. temperature diagram (Q- T diagram).

Adjust the heating surface so that the pinch point (temperature

difference flue gas and evaporation temperature) and approach point

(temperature difference evaporation temperature and economizer

outlet temperature) have a specific value e.g. 10K for approach point

and 5K for pinch point.

Adjust the heating surfaces so that the final super heater steam and

final reheater steam have the desired temperature and pressure.

Check all other design criteria from some HRSG OEM design

handbook

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 9: What is a Hybrid solar power plant? - Power Plant Simulator

Temperature difference in the QT diagram

Tipple

pressure

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 10: What is a Hybrid solar power plant? - Power Plant Simulator

Temperature difference in the QT diagram

Tipple

pressure

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 11: What is a Hybrid solar power plant? - Power Plant Simulator

1. More superheating energy is transferred

2. Less high pressure (HP) evaporating energy is

transferred

3. More energy all together is transferred

4. Lower flue gas exit temperature = higher

efficiency

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 12: What is a Hybrid solar power plant? - Power Plant Simulator

To adapt a typical HRSG to a HRSG integrated in a

ISCCS there must be this modifications:

1. Increase the HP super heaters heating surfaces

2. Increase the reheaters heating surfaces

3. Decrease the HP evaporator heating surfaces

4. Increase the HP economizer heating surfaces

5. Increase the condensate heater heating surfaces

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 13: What is a Hybrid solar power plant? - Power Plant Simulator

Table

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 14: What is a Hybrid solar power plant? - Power Plant Simulator

Table

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 15: What is a Hybrid solar power plant? - Power Plant Simulator

Table

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 16: What is a Hybrid solar power plant? - Power Plant Simulator

QT diagram for supercritical OT HRSG

Without

solar heat

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 17: What is a Hybrid solar power plant? - Power Plant Simulator

QT diagram for supercritical OT HRSG

With solar

heat

input

(100MW)

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 18: What is a Hybrid solar power plant? - Power Plant Simulator

Table

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 19: What is a Hybrid solar power plant? - Power Plant Simulator

Real Solar Hybrid PP

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 20: What is a Hybrid solar power plant? - Power Plant Simulator

ISCCS Al Kuraymat

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]

Page 21: What is a Hybrid solar power plant? - Power Plant Simulator

Conclusion and Summary

ISCCSs are one the most economic renewable

energy electrical power plants

Most standard power plant components can be used

The HRSG must be modified for optimal operation

New Design of HRSGs for Solar Thermal Hybrid Power Plants

PowerGen Middle East 2012 C. Daublebsky von Eichhain www.voneichhain.de [email protected]