What you’ll take away: 1.System Integrators, Plant Engineers, Technicians, Operators… all benefit from this release 2.Strong analysis package. 3.See how

Embed Size (px)

Citation preview

  • Slide 1
  • Slide 2
  • What youll take away: 1.System Integrators, Plant Engineers, Technicians, Operators all benefit from this release 2.Strong analysis package. 3.See how you can go back to your installed InTouch and System Platform users and offer them something completely new that solves real world problem and requires no engineering. 4.A true game changerthey will be up and running in 5 minutes.. Brand & Industries: Wonderware Food & Beverage Infrastructure & Smart Cities Life Sciences (No Industry Feedback Session) Metals, Mining & Minerals Oil & Gas Power & Utilities Water& Wastewater WW HMI SCADA-05 Alarm Adviser and Industry Segment Positioning Focus of presentation: A complete new offering to analyze your Alarms and improve operational efficiency. Join this session to learn about the Alarm Adviser alarm reporting product and how this offering can bring value to existing customers as well as help secure new opportunities. Engineers can use the metrics to make informed decisions to improve overall alarm system performance and managers can analyze the metrics to monitor and optimize operator workload.
  • Slide 3
  • Alarm Adviser 2014 R2 Oil and Gas Water and Wastewater Power and Utilities Food and Beverage Infrastructure Metals, Mining, and Minerals Life Sciences Relevant Key Enabler Oil and Gas Water and Wastewater Power and Utilities Food and Beverage Life Sciences Metals, Mining, and Minerals Infrastructure Alarm Adviser
  • Slide 4
  • Current state around alarming Configured alarms per operator
  • Slide 5
  • Economical impact Affecting several crucial areas of plant operations: -Reduces the operational effectiveness -Economical impact: Unnecessary plant shutdowns (in the USA alone this costs $20 Billion a year on productivity) -Poor alarm management also causes losses in product quality, danger to population and environment and/or image loss of a respective company Source : ASM Consortium Abnormal Situation Management
  • Slide 6
  • Safety Impact Piper Alpha North sea 1988 Texaco Pembroke 1994 Bunkfield Oil Depot Layers of Protection and their Impact on the Process Fire & Explosion at Texas City Refinery
  • Slide 7
  • Why did the number of alarms increase? Automation evolution (including fieldbus) brought more accessible information per sensor/actuator Alarms are easily configurable now (no more wired) -> no real cost at engineering or operating time to add alarms People (e.g. SIs) tend to believe more is better: nothing can happen without notice if everything has an attached alarm
  • Slide 8
  • First of All Why Alarm System Management has become an important operational tool to: Save time and money deal with important conditions only Reduce risk hardware maintenance, plant operation, incidents Improve effectiveness of operations focus on the real issues
  • Slide 9
  • A set of standards and guidelines >EEMUA 191, Alarm systems a guide to design >Namur NA 102 Worksheet, Alarm Management >NPD YA 711, Principles for alarm design (Norwegian petroleum doctorate slowly adopted throughout Europe as the standard) >VDI/VDE Guideline 3699 (process control using monitors) >ISA S18.02, Management of alarm systems for the process industry >IEC 62682 Alarm Management Standard ANSI/ISA 18.2 Management of Alarm Systems for the Process Industries API RP-1167 Alarm Management For Pipeline Systems
  • Slide 10
  • DMAIC ANSI/ISA-18.2 offers a lifecycle model Audit Alarm Philosophy Management of Change Alarm identification Alarm rationalization Detailed design Implementation Operation Maintenance Monitoring & Assessment A B C D E F G H I J Define an alarm improvement program Measure the current situation Analyse the areas for improvement Improve the situation Control and hold the gain with metrics Audit
  • Slide 11
  • Life Cycle Analysis of Current Situation Monthly/Weekly Alarm Adviser Operator Input Review Alarms Why Operational Limits Document Alarm Philosophy Wonderware Software Active When Alarm Rationalization Alarm Design Plant State Suppression Shelving Delay On/Off Timers Implementation Suppression Implement Eliminate Noise Standing Fleeting Frequent Bad Actors Alarm performance Assessment Alarm Adviser Determine Fleeting Determine Frequent Determine Standing Determine Bad Actors 1 2 1 2 3 4 Annual
  • Slide 12
  • Wonderware Alarm Adviser >Wonderware Alarm Adviser is a web based tool for discovering nuisance alarms in your process system through interactive visual analysis >Total, frequent, standing, fleeting and consequential views allow nuisance alarm to be easily identified >Dashboards make it possible to benchmark and maintain your alarm performance in line with industry standards
  • Slide 13
  • IEC 62682 Alarm Standard Worldwide >Introduces vendor neutral terms. >Shelving, Initiated by Operator to temporarily suppress a Alarm >Suppressed by Design, Mechanism implemented within that prevents the transmission of the alarm indication to the operator based on Plant State. >Out of Service, is the state of a alarm indication that is suppressed, typical manually, for reasons such as maintenance. These map to our system as Shelving, Plant State and Inhibit or Disabled. >The standard requires that all alarms currently shelved, suppressed by design and out of service can be listed. Alarms must be under access control to be placed out of service. If an alarm is placed out of service it must be recorded.
  • Slide 14
  • Situational Awareness HMI and Alarms Combined Alarm Impact Time Alarm Grid What Happened ? Critical Process Trends Operational Limits Alarm Boundaries Tool Knowledge Operator Knowledge Operator Traditional HMI What is Happening ? SA Graphics - 40 % Interpretation time
  • Slide 15
  • Advanced Graphics, EEMUA, ISO Identify what type of information and support people need in order to be able to deal successfully with unanticipated events (Higher) Plant Operating Target Plant Capacity Limit (Fewer) Operational Constraints (Fewer) Planning Constraints Days per Year 95% 100% < 60% Daily Production Recovery of 3-8% of Capacity APG Efforts
  • Slide 16
  • 2014 System Platform Alarm Enhancements Released January 2014 Before 2014.you could build your own alarm Appbut you needed the know how. Setup the logger Define Queries Configure/Connect Databases Have SQL Server SA Passwords Wire the Runtime to History Repeat all the same for Visualization Setup the logger as service
  • Slide 17
  • 2014 delivers this experience
  • Slide 18
  • Applying the guidelines Define response times for each category 1.Alarm Priorities: 2.The system shall only represent four active alarm priorities: Priority 1 Critical (only Safety and Emergency related) Priority 2High Priority 3Medium Priority 4Low Priority 5Events and logging only no Alarms. 1.The four priorities and the impact to the business and operation. 2.Ranking and economical scale: Operational risk of the Alarms.
  • Slide 19
  • Severity indication on alarm borders Severity 1 response time < 5min Severity 2 response time < 30min Severity 3 response time < 60min Severity 4 response time < 120min Wonderware Implementation Specification
  • Slide 20
  • Global Priority to Severity mapping One location to change and customizable image Default Alarm Border Icons
  • Slide 21
  • Global defined styles for alarm colors and borders. One place to change how graphics represent Alarms
  • Slide 22
  • Alarm Border animation. Global Icons Global Styles Auto Configuration for Field_Attributes or objects Runtime
  • Slide 23
  • Possible Alarm Border States on Graphics In Alarm Acked Un-Acked Flashing Was in Alarm Returned to Normal Un-Acked Disabled or Inhibited (Engineering) Shelved (Operator) 2014 R2 Silenced / Suppressed (Operator, PlantState) Yes NoYes Transitions logged Yes NoYes, tab Shelved No In Alarm Summary Display Yes Indicated in alarm border YesNo Yes Aggregated/ Counted Alarm Border Can represent multiple alarms Its show the Alarms in the following order of importance Using something we call Most Urgent Un_Acked Severity 1,2,3,4 Acked 1,2,3,4 Unacked RTN Normal 1,2,3,4 Shelved 1,2,3,4 Disabled, Inhibited 1,2,3,4 Silence 1,2,3,4
  • Slide 24
  • Alarm Aggregation Counted and totalized by Area or Object Active count On any level In the model
  • Slide 25
  • 2014 R2 Release System Platform Releasing October 2014 If 2014 We Delivered this.
  • Slide 26
  • 2014 R2 delivers this: Scalability Factor times 10 Clients with out of the box experience Shelving and plant state suppression built in Alarm App
  • Slide 27
  • Update Clients - Runtime Tabbed filtering Actual alarm indicators on Tabs Ack buttons And styles and themes setup as default
  • Slide 28
  • Updated Clients- Historical Defined with the standard Themes and Styles colors Fonts best Practices HMI Standards Dynamic Filter tabs Group By functionality History Blocks Extra Columns
  • Slide 29
  • Severity Indication in Runtime and History mode within the Alarm Symbols
  • Slide 30
  • Widgets for Alarming
  • Slide 31
  • Alarm Shelving Who Can Shelve? What can be shelved? Shelving from Alarm Client or Scripting Mandatory a Reason and duration Audit trail logged to historian Any configured alarm can be shelved Only enabled Alarms can be shelved Alarm Border integration
  • Slide 32
  • Alarms Plant State Based Suppression >Global definition of plant states >Area object based suppression of alarms >Individual state on the area object has a I/O Extension
  • Slide 33
  • Added Operational Permissions >Who can Shelve >Who can Inhibit / Disable >Who can change Plant State >Who can modify Alarm and Event configurations
  • Slide 34
  • Operational organization of alarms PLC Operator Engineering Inhibit / Disabled Based on Maintenance Shelving Based on temporary conditions Plant State Based on production Conditions
  • Slide 35
  • Unified Attribute Editor Same UI on any object to manage alarms Duplicate Function Bulk Editing Smart Filter Icons that show what Features are On or Off
  • Slide 36
  • New High performance Storage and retrieval. >Choice upon install logging to legacy DB A2ALMDB >100 messages per second >History Blocks same as process data. >2000 messages per second
  • Slide 37
  • Make the most of your energy SM Product Walkthrough
  • Slide 38
  • Key Points to Alarm Adviser >Once purchased no additional Application Engineering time >All the reports you are about to see are out of the box >The data is automatically collected >Can be small, a single node InTouch or large multitudes of different databases >Metrics are according to EEMUA 191 but can be changed to fit needs >Support any client device, HMTL5 based application >No IIS to configure self hosted and contained webserver >Unlimited clients, simple licensing coupled with 3 options and 3 architectures >Electronic licensing and activation
  • Slide 39
  • Components
  • Slide 40
  • Architectures / Licenses Alarm Adviser Demo Mode Single Node, One Collector Small Systems 1DB, 5000 Analysis points Web Browser SCADA System Client PC SCADA Node Alarm Adviser Server Alarm Adviser Database Alarm Adviser Web Server Alarm Adviser Service Collector Small Systems Alarm Adviser Standard 1 Alarm DB, 1Million Analysis points Single Node, One Collector
  • Slide 41
  • Architectures / Licenses Single Node, Multiple Collectors Distributed Architecture, Multiple Collectors Medium Systems Large Systems Alarm Adviser Professional 5DBs, 10Million Analysis points Alarm Adviser Premium 10DBs, Unlimited Analysis points All - Unlimited Clients Firewall Alarm Adviser Database Alarm Adviser Service Firewall Web Browser Client PC1 Machine 1 SQL Infrastructure Alarm Adviser Database Alarm Adviser Web Server Alarm Adviser Service Collector SCADA System A Node SCADA SystemCollector SCADA System B Node SCADA System Alarm Adviser Server Web Browser Client PC Collector SCADA System A Node SCADA SystemCollector SCADA System B Node SCADA System Alarm Adviser Web Server Web Browser Client PCn Web Browser Client PC2
  • Slide 42
  • Alarm Adviser - Overview >Common UI/UX >Up to 10 years of historic alarm data >Multiple sites/plants/systems >Connects to >Vijeo Citect >InTouch >System Platform >ClearSCADA >Foxboro
  • Slide 43
  • Configuration Priority & Severity
  • Slide 44
  • Dashboard The dashboard is available to all users
  • Slide 45
  • Dashboard User defined KPIs EEMUA 191 Standards
  • Slide 46
  • Dashboard Widgets
  • Slide 47
  • Dashboard Widgets - Customization
  • Slide 48
  • Slide 49
  • Alarm Activity - Time Range
  • Slide 50
  • Alarm Activity Severity Distribution
  • Slide 51
  • Alarm Activity and Filtering
  • Slide 52
  • Slide 53
  • Alarm Activity Data Table
  • Slide 54
  • Frequent Alarms
  • Slide 55
  • Frequent Alarms Detail of Selected
  • Slide 56
  • Long Standing Alarms Most Frequent
  • Slide 57
  • Slide 58
  • Long Standing Alarms - Longest
  • Slide 59
  • Long Standing Alarms Total
  • Slide 60
  • Fleeting Alarms Most Frequent
  • Slide 61
  • Fleeting Alarms Export Data Table How many Times Occurred How many Times Acked Measure Responsiveness
  • Slide 62
  • Fleeting Alarms Total
  • Slide 63
  • Consequence/Cascading
  • Slide 64
  • Slide 65
  • Favourites - Adding
  • Slide 66
  • Favourites - Managing
  • Slide 67
  • Slide 68
  • Please rate this session. Scan the code using the GCS Connect App Thank you!
  • Slide 69