What you’ll take away: 1.System Integrators, Plant Engineers, Technicians, Operators… all...
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What you’ll take away: 1.System Integrators, Plant Engineers, Technicians, Operators… all benefit from this release 2.Strong analysis package. 3.See how
What youll take away: 1.System Integrators, Plant Engineers,
Technicians, Operators all benefit from this release 2.Strong
analysis package. 3.See how you can go back to your installed
InTouch and System Platform users and offer them something
completely new that solves real world problem and requires no
engineering. 4.A true game changerthey will be up and running in 5
minutes.. Brand & Industries: Wonderware Food & Beverage
Infrastructure & Smart Cities Life Sciences (No Industry
Feedback Session) Metals, Mining & Minerals Oil & Gas Power
& Utilities Water& Wastewater WW HMI SCADA-05 Alarm Adviser
and Industry Segment Positioning Focus of presentation: A complete
new offering to analyze your Alarms and improve operational
efficiency. Join this session to learn about the Alarm Adviser
alarm reporting product and how this offering can bring value to
existing customers as well as help secure new opportunities.
Engineers can use the metrics to make informed decisions to improve
overall alarm system performance and managers can analyze the
metrics to monitor and optimize operator workload.
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Alarm Adviser 2014 R2 Oil and Gas Water and Wastewater Power
and Utilities Food and Beverage Infrastructure Metals, Mining, and
Minerals Life Sciences Relevant Key Enabler Oil and Gas Water and
Wastewater Power and Utilities Food and Beverage Life Sciences
Metals, Mining, and Minerals Infrastructure Alarm Adviser
Slide 4
Current state around alarming Configured alarms per
operator
Slide 5
Economical impact Affecting several crucial areas of plant
operations: -Reduces the operational effectiveness -Economical
impact: Unnecessary plant shutdowns (in the USA alone this costs
$20 Billion a year on productivity) -Poor alarm management also
causes losses in product quality, danger to population and
environment and/or image loss of a respective company Source : ASM
Consortium Abnormal Situation Management
Slide 6
Safety Impact Piper Alpha North sea 1988 Texaco Pembroke 1994
Bunkfield Oil Depot Layers of Protection and their Impact on the
Process Fire & Explosion at Texas City Refinery
Slide 7
Why did the number of alarms increase? Automation evolution
(including fieldbus) brought more accessible information per
sensor/actuator Alarms are easily configurable now (no more wired)
-> no real cost at engineering or operating time to add alarms
People (e.g. SIs) tend to believe more is better: nothing can
happen without notice if everything has an attached alarm
Slide 8
First of All Why Alarm System Management has become an
important operational tool to: Save time and money deal with
important conditions only Reduce risk hardware maintenance, plant
operation, incidents Improve effectiveness of operations focus on
the real issues
Slide 9
A set of standards and guidelines >EEMUA 191, Alarm systems
a guide to design >Namur NA 102 Worksheet, Alarm Management
>NPD YA 711, Principles for alarm design (Norwegian petroleum
doctorate slowly adopted throughout Europe as the standard)
>VDI/VDE Guideline 3699 (process control using monitors) >ISA
S18.02, Management of alarm systems for the process industry
>IEC 62682 Alarm Management Standard ANSI/ISA 18.2 Management of
Alarm Systems for the Process Industries API RP-1167 Alarm
Management For Pipeline Systems
Slide 10
DMAIC ANSI/ISA-18.2 offers a lifecycle model Audit Alarm
Philosophy Management of Change Alarm identification Alarm
rationalization Detailed design Implementation Operation
Maintenance Monitoring & Assessment A B C D E F G H I J Define
an alarm improvement program Measure the current situation Analyse
the areas for improvement Improve the situation Control and hold
the gain with metrics Audit
Slide 11
Life Cycle Analysis of Current Situation Monthly/Weekly Alarm
Adviser Operator Input Review Alarms Why Operational Limits
Document Alarm Philosophy Wonderware Software Active When Alarm
Rationalization Alarm Design Plant State Suppression Shelving Delay
On/Off Timers Implementation Suppression Implement Eliminate Noise
Standing Fleeting Frequent Bad Actors Alarm performance Assessment
Alarm Adviser Determine Fleeting Determine Frequent Determine
Standing Determine Bad Actors 1 2 1 2 3 4 Annual
Slide 12
Wonderware Alarm Adviser >Wonderware Alarm Adviser is a web
based tool for discovering nuisance alarms in your process system
through interactive visual analysis >Total, frequent, standing,
fleeting and consequential views allow nuisance alarm to be easily
identified >Dashboards make it possible to benchmark and
maintain your alarm performance in line with industry
standards
Slide 13
IEC 62682 Alarm Standard Worldwide >Introduces vendor
neutral terms. >Shelving, Initiated by Operator to temporarily
suppress a Alarm >Suppressed by Design, Mechanism implemented
within that prevents the transmission of the alarm indication to
the operator based on Plant State. >Out of Service, is the state
of a alarm indication that is suppressed, typical manually, for
reasons such as maintenance. These map to our system as Shelving,
Plant State and Inhibit or Disabled. >The standard requires that
all alarms currently shelved, suppressed by design and out of
service can be listed. Alarms must be under access control to be
placed out of service. If an alarm is placed out of service it must
be recorded.
Slide 14
Situational Awareness HMI and Alarms Combined Alarm Impact Time
Alarm Grid What Happened ? Critical Process Trends Operational
Limits Alarm Boundaries Tool Knowledge Operator Knowledge Operator
Traditional HMI What is Happening ? SA Graphics - 40 %
Interpretation time
Slide 15
Advanced Graphics, EEMUA, ISO Identify what type of information
and support people need in order to be able to deal successfully
with unanticipated events (Higher) Plant Operating Target Plant
Capacity Limit (Fewer) Operational Constraints (Fewer) Planning
Constraints Days per Year 95% 100% < 60% Daily Production
Recovery of 3-8% of Capacity APG Efforts
Slide 16
2014 System Platform Alarm Enhancements Released January 2014
Before 2014.you could build your own alarm Appbut you needed the
know how. Setup the logger Define Queries Configure/Connect
Databases Have SQL Server SA Passwords Wire the Runtime to History
Repeat all the same for Visualization Setup the logger as
service
Slide 17
2014 delivers this experience
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Applying the guidelines Define response times for each category
1.Alarm Priorities: 2.The system shall only represent four active
alarm priorities: Priority 1 Critical (only Safety and Emergency
related) Priority 2High Priority 3Medium Priority 4Low Priority
5Events and logging only no Alarms. 1.The four priorities and the
impact to the business and operation. 2.Ranking and economical
scale: Operational risk of the Alarms.
Slide 19
Severity indication on alarm borders Severity 1 response time
< 5min Severity 2 response time < 30min Severity 3 response
time < 60min Severity 4 response time < 120min Wonderware
Implementation Specification
Slide 20
Global Priority to Severity mapping One location to change and
customizable image Default Alarm Border Icons
Slide 21
Global defined styles for alarm colors and borders. One place
to change how graphics represent Alarms
Slide 22
Alarm Border animation. Global Icons Global Styles Auto
Configuration for Field_Attributes or objects Runtime
Slide 23
Possible Alarm Border States on Graphics In Alarm Acked
Un-Acked Flashing Was in Alarm Returned to Normal Un-Acked Disabled
or Inhibited (Engineering) Shelved (Operator) 2014 R2 Silenced /
Suppressed (Operator, PlantState) Yes NoYes Transitions logged Yes
NoYes, tab Shelved No In Alarm Summary Display Yes Indicated in
alarm border YesNo Yes Aggregated/ Counted Alarm Border Can
represent multiple alarms Its show the Alarms in the following
order of importance Using something we call Most Urgent Un_Acked
Severity 1,2,3,4 Acked 1,2,3,4 Unacked RTN Normal 1,2,3,4 Shelved
1,2,3,4 Disabled, Inhibited 1,2,3,4 Silence 1,2,3,4
Slide 24
Alarm Aggregation Counted and totalized by Area or Object
Active count On any level In the model
Slide 25
2014 R2 Release System Platform Releasing October 2014 If 2014
We Delivered this.
Slide 26
2014 R2 delivers this: Scalability Factor times 10 Clients with
out of the box experience Shelving and plant state suppression
built in Alarm App
Slide 27
Update Clients - Runtime Tabbed filtering Actual alarm
indicators on Tabs Ack buttons And styles and themes setup as
default
Slide 28
Updated Clients- Historical Defined with the standard Themes
and Styles colors Fonts best Practices HMI Standards Dynamic Filter
tabs Group By functionality History Blocks Extra Columns
Slide 29
Severity Indication in Runtime and History mode within the
Alarm Symbols
Slide 30
Widgets for Alarming
Slide 31
Alarm Shelving Who Can Shelve? What can be shelved? Shelving
from Alarm Client or Scripting Mandatory a Reason and duration
Audit trail logged to historian Any configured alarm can be shelved
Only enabled Alarms can be shelved Alarm Border integration
Slide 32
Alarms Plant State Based Suppression >Global definition of
plant states >Area object based suppression of alarms
>Individual state on the area object has a I/O Extension
Slide 33
Added Operational Permissions >Who can Shelve >Who can
Inhibit / Disable >Who can change Plant State >Who can modify
Alarm and Event configurations
Slide 34
Operational organization of alarms PLC Operator Engineering
Inhibit / Disabled Based on Maintenance Shelving Based on temporary
conditions Plant State Based on production Conditions
Slide 35
Unified Attribute Editor Same UI on any object to manage alarms
Duplicate Function Bulk Editing Smart Filter Icons that show what
Features are On or Off
Slide 36
New High performance Storage and retrieval. >Choice upon
install logging to legacy DB A2ALMDB >100 messages per second
>History Blocks same as process data. >2000 messages per
second
Slide 37
Make the most of your energy SM Product Walkthrough
Slide 38
Key Points to Alarm Adviser >Once purchased no additional
Application Engineering time >All the reports you are about to
see are out of the box >The data is automatically collected
>Can be small, a single node InTouch or large multitudes of
different databases >Metrics are according to EEMUA 191 but can
be changed to fit needs >Support any client device, HMTL5 based
application >No IIS to configure self hosted and contained
webserver >Unlimited clients, simple licensing coupled with 3
options and 3 architectures >Electronic licensing and
activation
Slide 39
Components
Slide 40
Architectures / Licenses Alarm Adviser Demo Mode Single Node,
One Collector Small Systems 1DB, 5000 Analysis points Web Browser
SCADA System Client PC SCADA Node Alarm Adviser Server Alarm
Adviser Database Alarm Adviser Web Server Alarm Adviser Service
Collector Small Systems Alarm Adviser Standard 1 Alarm DB, 1Million
Analysis points Single Node, One Collector
Slide 41
Architectures / Licenses Single Node, Multiple Collectors
Distributed Architecture, Multiple Collectors Medium Systems Large
Systems Alarm Adviser Professional 5DBs, 10Million Analysis points
Alarm Adviser Premium 10DBs, Unlimited Analysis points All -
Unlimited Clients Firewall Alarm Adviser Database Alarm Adviser
Service Firewall Web Browser Client PC1 Machine 1 SQL
Infrastructure Alarm Adviser Database Alarm Adviser Web Server
Alarm Adviser Service Collector SCADA System A Node SCADA
SystemCollector SCADA System B Node SCADA System Alarm Adviser
Server Web Browser Client PC Collector SCADA System A Node SCADA
SystemCollector SCADA System B Node SCADA System Alarm Adviser Web
Server Web Browser Client PCn Web Browser Client PC2
Slide 42
Alarm Adviser - Overview >Common UI/UX >Up to 10 years of
historic alarm data >Multiple sites/plants/systems >Connects
to >Vijeo Citect >InTouch >System Platform >ClearSCADA
>Foxboro
Slide 43
Configuration Priority & Severity
Slide 44
Dashboard The dashboard is available to all users
Slide 45
Dashboard User defined KPIs EEMUA 191 Standards
Slide 46
Dashboard Widgets
Slide 47
Dashboard Widgets - Customization
Slide 48
Slide 49
Alarm Activity - Time Range
Slide 50
Alarm Activity Severity Distribution
Slide 51
Alarm Activity and Filtering
Slide 52
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Alarm Activity Data Table
Slide 54
Frequent Alarms
Slide 55
Frequent Alarms Detail of Selected
Slide 56
Long Standing Alarms Most Frequent
Slide 57
Slide 58
Long Standing Alarms - Longest
Slide 59
Long Standing Alarms Total
Slide 60
Fleeting Alarms Most Frequent
Slide 61
Fleeting Alarms Export Data Table How many Times Occurred How
many Times Acked Measure Responsiveness
Slide 62
Fleeting Alarms Total
Slide 63
Consequence/Cascading
Slide 64
Slide 65
Favourites - Adding
Slide 66
Favourites - Managing
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